Intelligent workstation for rapid forming of reinforcement cage

Abstract

The utility model provides an intelligent workstation for rapid forming of a reinforcement cage, and belongs to the technical field of reinforcement cage welding equipment. Comprising a main reinforcement conveying and storing mechanism, a main reinforcement feeding mechanism, a main reinforcement welding mechanism, a main reinforcement supporting mechanism and a reinforcement winding and welding mechanism, the main reinforcement conveying and storing mechanism, the main reinforcement feeding mechanism, the main reinforcement welding mechanism and the main reinforcement supporting mechanism are sequentially arranged side by side, a rail is arranged below the main reinforcement supporting mechanism, and a main reinforcement moving trolley is arranged on the rail in a sliding mode; and the main reinforcement welding mechanism and the winding reinforcement welding mechanism are arranged on one side of the track in parallel. The main reinforcement welding mechanism and the winding reinforcement welding mechanism are arranged in a staggered mode along the track, so that the main reinforcement and the winding reinforcement are welded in sequence, and the effect of improving the welding efficiency of the reinforcement cage is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of steel cage welding equipment, in particular to a steel cage rapid prototyping intelligent workstation. Background Art

[0002] Steel cage is an indispensable steel component in road and bridge construction, house construction, urban construction and other fields. With the continuous construction of cities, people have put forward higher requirements on the efficiency of construction.

[0003] Patent publication number CN116329822A discloses a fully automated steel cage welding workstation and method for manufacturing steel cages. The workstation includes inner ring support equipment, loading equipment, main bar preparation equipment, a main bar welding machine head, and a wrapping welding machine head. The main bar welding machine head welds the main bars to the inner ring along the circumferential direction. The main bar welding machine head includes a welding table, a drive mechanism, a welding gun, a main bar clamping mechanism, and a welding detection mechanism. Both the welding gun and the main bar clamping mechanism are mounted on the welding table; the main bar clamping mechanism is configured to hold the main bars.

[0004] However, when the steel bars are moved from the steel bar preparation equipment to the main bar welding machine head, the steel bars are easily displaced, making it difficult to align the ends of the main bars on the steel cage, affecting the welding quality of the steel cage. Utility Model Content

[0005] In view of the above problems, the utility model provides an intelligent workstation for rapid prototyping of steel cages.

[0006] In order to achieve the above-mentioned purpose of the invention, the technical solution adopted by the present invention is as follows:

[0007] Provided is an intelligent workstation for rapid prototyping of a steel cage, comprising a main reinforcement conveying and storage mechanism, a main reinforcement feeding mechanism, a main reinforcement welding mechanism, a main reinforcement support mechanism, and a reinforcement winding welding mechanism. The main reinforcement conveying and storage mechanism, the main reinforcement feeding mechanism, the main reinforcement welding mechanism, and the main reinforcement support mechanism are sequentially arranged side by side. A track is provided below the main reinforcement support mechanism, a main reinforcement moving trolley is slidably provided on the track, and the reinforcement winding welding mechanism is arranged on one side of the track.

[0008] The main reinforcement welding mechanism includes a preparation machine, a welding head is provided on the side of the preparation machine close to the main reinforcement support mechanism, and a main reinforcement support mechanism is provided on the side of the preparation machine close to the main reinforcement support mechanism, which is staggered with the welding head;

[0009] The main reinforcement support mechanism includes a support frame vertically slidably connected to the preparation machine. A support groove for supporting the main reinforcement is provided on the top of the support frame. A first support roller is rotatably arranged at the inner bottom of the support groove. The rotation axis of the first support roller is horizontal and perpendicular to the axis of the main reinforcement. A first driving member for driving the support frame to rise and fall is provided in the preparation machine.

[0010] Furthermore, the first driving member includes a first cylinder, which is fixedly arranged in the preparation machine, and the piston rod of the first cylinder is fixedly connected to the support bracket.

[0011] Furthermore, second support rollers are rotatably arranged on both sides of the first support roller in the support groove, and the rotation axis of the second support roller is vertical.

[0012] Furthermore, a guide plate is provided on the support bracket, and the guide plate is located on a side of the support groove away from the main rib support mechanism, and an upper plane of the guide plate is higher than the second support roller.

[0013] Furthermore, the reinforcement welding mechanism and the main reinforcement welding mechanism are both located on the same side of the track, and the reinforcement welding mechanism and the main reinforcement welding mechanism are staggered.

[0014] The beneficial effects of the present invention are as follows: by staggering the main reinforcement welding mechanism and the winding reinforcement welding mechanism along the track, the main reinforcement and the winding reinforcement are welded in sequence, which greatly improves the welding efficiency of the steel cage; a support bracket is installed at the end of the preparation machine of the main reinforcement welding mechanism, and a support groove is opened on the support bracket, so that the main reinforcement falls into the support groove first during welding; by using the first support roller and the second support roller in the support groove, the main reinforcement can be manually dragged when the main reinforcement falls into the support groove, so that the ends of the main reinforcement are aligned, thereby improving the welding efficiency of the steel cage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the intelligent workstation for rapid prototyping of steel cages according to an embodiment of the present application.

[0016] Figure 2 This is a structural schematic diagram of the main reinforcement welding mechanism of an embodiment of the present application.

[0017] Among them, 11. Main reinforcement conveying and storage mechanism; 12. Main reinforcement loading mechanism; 13. Main reinforcement supporting mechanism; 14. Reinforcement welding mechanism; 15. Track; 16. Main reinforcement moving trolley; 2. Main reinforcement welding mechanism; 21. Preparation machine; 22. Welding machine head; 3. Main reinforcement supporting mechanism; 31. Support bracket; 32. Support groove; 33. First support roller; 34. Second support roller; 35. Guide plate. DETAILED DESCRIPTION

[0018] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0019] The present application embodiment discloses a steel cage rapid prototyping intelligent workstation, referring to Figure 1 and Figure 2, including a main reinforcement conveying and storage mechanism 11, a main reinforcement feeding mechanism 12, a main reinforcement welding mechanism 2, a main reinforcement supporting mechanism 13 and a winding reinforcement welding mechanism 14. The main reinforcement conveying and storage mechanism 11, the main reinforcement feeding mechanism 12, the main reinforcement welding mechanism 2, and the main reinforcement supporting mechanism 13 are arranged side by side in sequence. A track 15 is provided below the main reinforcement supporting mechanism 13, and a main reinforcement moving trolley 16 is slidably provided on the track 15. The winding reinforcement welding mechanism 14 is arranged on one side of the track 15.

[0020] In the embodiment of the present application, the main bar conveying and storage mechanism 11 includes a silo with a vertically defined bar storage trough. Multiple bar storage troughs are arranged side by side, and each of these troughs can store main bars of different sizes and lengths. A gripping structure, such as a lifting and movable mechanical claw, is located above the bar storage trough to grab the main bars in the trough and move them to the main bar loading mechanism 12. The main bar loading mechanism 12 includes a support frame arranged in a stepped manner, with outwardly extending support rods at the edge of each step. Different main bars can be placed on different steps of the support frame. A staff member manually pushes the main bars on the support frame toward the main bar loading mechanism 12. A guide plate is tilted and installed on the side wall of the support frame. A material stopper is installed on the guide plate and is raised and lowered by a cylinder. When the main bar rolls on the guide plate toward the main bar welding mechanism 2, the material stopper stops the main bar. When the main bar needs to be welded, the material stopper is lowered, allowing the main bar to slide toward the main bar welding mechanism 2.

[0021] The main reinforcement welding mechanism 2 includes a preparation machine 21. The preparation machine 21 is provided with multiple groups of preparation machines spaced parallel to the main reinforcement length. A welding head 22 is provided on the side of the preparation machine 21 near the main reinforcement support mechanism 13. A main reinforcement support mechanism 3 is provided on the side of the preparation machine 21 near the main reinforcement support mechanism 13, which is offset from the welding head 22. The main reinforcement support mechanism 3 includes a support bracket 31 vertically slidably connected to the preparation machine 21. The top of the support bracket 31 is provided with a support groove 32 for supporting the main reinforcement. A first support roller 33 is rotatably provided at the inner bottom of the support groove 32. The rotation axis of the first support roller 33 is horizontal and perpendicular to the axis of the main reinforcement. A first drive member is provided within the preparation machine 21 for driving the support bracket 31 to rise and fall. In the embodiment of the present application, the first drive member includes a first cylinder. The first cylinder is fixedly mounted within the preparation machine 21, and the piston rod of the first cylinder is vertically upward and fixedly connected to the support bracket 31.

[0022] The support slot 32 is located below the end of the guide plate. When the main bar slides down the guide plate, it falls into the support slot 32. After the main bar is welded to the stirrups supported and fixed on the main bar support mechanism 13 by the welding head 22, the support bracket 31 is lowered. After the main bar support mechanism 13 rotates the steel cage to a fixed angle, the support bracket 31 is raised again to begin the next round of main bar welding. A worker is on duty at the side of the main bar welding mechanism 2. When the main bar falls into the support slot 32, if the worker notices that the end of the main bar is not in the correct position, the worker can manually drag the main bar, using the first support roller 33 to reduce the resistance of the main bar during dragging, so that the main bar can be quickly moved into place.

[0023] Furthermore, second support rollers 34 are rotatably mounted on either side of the first support roller 33 within the support slot 32. The rotation axis of the second support rollers 34 is vertical. This allows the sides of the main reinforcement to contact the second support rollers 34 during the dragging process, further reducing the resistance to the main reinforcement during manual dragging.

[0024] In the embodiment of the present application, a guide plate 35 is fixed to the support bracket 31. The guide plate 35 is located on the side of the support slot 32 away from the main bar support mechanism 13. The upper surface of the guide plate 35 is higher than the second support roller 34. The upper surface of the guide plate 35 is inclined downward from the main bar feeding mechanism 12 toward the main bar support mechanism 13. When the main bar falls from the main bar feeding mechanism 12 to the main bar welding mechanism 2, the guide plate 35 guides the main bar and ensures that it falls smoothly into the support slot 32.

[0025] Furthermore, the rebar welding mechanism 14 and the main bar welding mechanism 2 are both located on the same side of the track 15, and are staggered with each other. The main bar moving trolley 16 can support and move the main bar and stirrup integrated steel cage welded on the main bar support mechanism 13 to one side of the rebar welding mechanism 14. The main bar moving trolley 16 is activated to rotate, and works in conjunction with the rebar welding mechanism 14 to wind the rebar tightly around the steel cage and weld it into shape.

[0026] Those skilled in the art will appreciate that, although preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they become aware of the underlying inventive concepts. Therefore, the appended claims are intended to be interpreted as encompassing the preferred embodiments and all changes and modifications that fall within the scope of the present invention. Clearly, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, the present invention is intended to encompass such changes and modifications as fall within the scope of the claims and their equivalents.

Claims

1. An intelligent workstation for rapid prototyping of steel cages, characterized by: The invention comprises a main reinforcement conveying and storing mechanism (11), a main reinforcement feeding mechanism (12), a main reinforcement welding mechanism (2), a main reinforcement supporting mechanism (13) and a reinforcement winding welding mechanism (14); the main reinforcement conveying and storing mechanism (11), the main reinforcement feeding mechanism (12), the main reinforcement welding mechanism (2) and the main reinforcement supporting mechanism (13) are sequentially arranged side by side; a track (15) is arranged below the main reinforcement supporting mechanism (13); a main reinforcement moving trolley (16) is slidably arranged on the track (15); and the reinforcement winding welding mechanism (14) is arranged on one side of the track (15); The main reinforcement welding mechanism (2) comprises a preparation machine (21), a welding head (22) is provided on one side of the preparation machine (21) close to the main reinforcement support mechanism (13), and a main reinforcement supporting mechanism (3) is provided on one side of the preparation machine (21) close to the main reinforcement support mechanism (13) and is staggered with the welding head (22); The main reinforcement supporting mechanism (3) comprises a support bracket (31) vertically slidably connected to the preparation machine (21); a support groove (32) for supporting the main reinforcement is provided on the top of the support bracket (31); a first supporting roller (33) is rotatably provided at the inner bottom of the support groove (32); the rotation axis of the first supporting roller (33) is horizontal and perpendicular to the axis of the main reinforcement; and a first driving member for driving the support bracket (31) to rise and fall is provided in the preparation machine (21).

2. The steel cage rapid prototyping intelligent workstation according to claim 1 is characterized in that: The first driving member comprises a first cylinder, the first cylinder is fixedly arranged in the preparation machine (21), and the piston rod of the first cylinder is fixedly connected to the support bracket (31).

3. The intelligent workstation for rapid prototyping of steel cages according to claim 2, characterized in that: Second support rollers (34) are rotatably arranged on both sides of the first support roller (33) in the support groove (32), and the rotation axis of the second support roller (34) is vertical.

4. The steel cage rapid prototyping intelligent workstation according to claim 1 is characterized in that: A guide plate (35) is provided on the support bracket (31). The guide plate (35) is located on a side of the support groove (32) away from the main rib support mechanism (13). The upper plane of the guide plate (35) is higher than the second support roller (34).

5. The steel cage rapid prototyping intelligent workstation according to claim 4 is characterized in that: The rib-wrapping welding mechanism (14) and the main rib welding mechanism (2) are both located on the same side of the track (15), and the rib-wrapping welding mechanism (14) and the main rib welding mechanism (2) are staggered.

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