Steel bar corrosion degree detection device

Abstract

The utility model relates to the technical field of steel bar corrosion degree detection, in particular to a steel bar corrosion degree detection device which comprises a working plate and a steel bar, a plurality of supporting columns arranged in a matrix mode are fixed at the bottom end of the working plate, and a mounting plate connected with the working plate in a sliding mode is arranged on the top face of the working plate. A corrosion degree detector used for detecting the reinforcing steel bars is mounted on the top face of the mounting plate, and the reinforcing steel bars are located above the working plate. According to the steel bar clamping device, the working plate, the supporting columns and the clamping mechanism are arranged so that steel bars can be clamped, the distance between the two manual rotating chucks can be adjusted through the adjusting mechanism, and therefore the steel bars of different lengths can be clamped; and the mounting plate and the corrosion degree detector are arranged and are matched with the clamping mechanism for use, so that the corrosion degree of different positions of the outer wall of the reinforcing steel bar can be detected, and the practicability of the whole device is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of steel bar corrosion degree detection, in particular to a steel bar corrosion degree detection device. Background Art

[0002] Rebar is a vital material widely used in construction projects. Its exceptional strength and toughness allow it to withstand immense tensile forces. In concrete structures, rebar primarily enhances the concrete's tensile strength. Before construction, rebar corrosion testing is necessary to ensure it meets quality requirements and prevent the use of corroded rebar on construction sites. This testing requires the use of a corrosion detection device.

[0003] Patent publication number CN219533125U discloses an easy-to-operate steel bar corrosion detector. The easy-to-operate detector includes a detection platform, a corrosion detector body, a fixed plate and a detection fixture. The corrosion detector body is threadedly slidably connected to the detection platform, the fixed plate is fixedly connected to the detection platform, and the detection fixture is rotatably connected to the fixed plate.

[0004] Although the device is easy to operate by using the components such as the detection table, threaded rod, rust detector body, detection probe, fixing plate and detection clamp, so that the rust detector body can slide during the detection of the degree of steel bar corrosion, thereby enabling the rust detector body to detect more comprehensively, the device does not have a structure for adjusting the distance between the two clamping structures, and thus cannot clamp and fix steel bars of different lengths according to actual needs, and its practicality is poor. Utility Model Content

[0005] The purpose of the present utility model is to provide a device for detecting the degree of steel bar corrosion, so as to solve the problem that the device proposed in the above background technology has no structure for adjusting the distance between the two clamping structures, and thus cannot clamp and fix steel bars of different lengths according to actual needs, resulting in poor practicality.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] A device for detecting the degree of corrosion of steel bars, comprising a working plate and steel bars, wherein a plurality of support columns arranged in a matrix are fixed to the bottom end of the working plate, a mounting plate slidably connected to the top surface of the working plate is provided, a corrosion degree detector for detecting the steel bars is mounted on the top surface of the mounting plate, and the steel bars are located above the working plate, and further comprising:

[0008] A clamping mechanism is provided on the top surface of the working plate and is used to clamp the steel bars. The clamping mechanism includes two movable plates slidably connected to the top surface of the working plate and symmetrical to each other, and two rollers rotatably connected to the movable plates on the same side. The opposite surfaces of the two rollers are coaxially fixed with manual rotating chucks for clamping the steel bars. The clamping mechanism also includes a motor installed on one of the movable plates away from the manual rotating chuck on the same side, and the output shaft is coaxially connected to the rollers on the same side.

[0009] An adjusting mechanism is provided on the bottom surface of the working plate and is used to adjust the distance between the two movable plates. The adjusting mechanism includes two fixed plates fixed on the top surface of the working plate and symmetrical to each other, two rotating columns rotatably connected to the fixed plates on the same side, a bidirectional screw rod coaxially fixed between the two rotating columns, two connecting rods fixed on the rear surface of the movable plate on the same side and threadedly connected to the bidirectional screw rod, and a connecting column coaxially fixed on the surface of one of the rotating columns away from the bidirectional screw rod, and the two connecting rods are symmetrical to each other.

[0010] As a preferred embodiment, the rust degree detector includes a U-shaped detector body installed on the top surface of the mounting plate, an electrochemical probe installed on the bottom surface of the upper horizontal plate end of the detector body, and an electromagnetic induction probe installed on the top surface of the lower horizontal plate end of the detector body. The electromagnetic induction probe and the electrochemical probe both correspond to the position of the steel bars and are adapted in size.

[0011] As a preferred embodiment, a guide groove is provided on the top surface of the working plate, a guide block is fixed at the bottom end of the movable plate and is slidably connected to the guide groove on the top surface of the working plate, and a limit bar is fixed on the bottom surface of the mounting plate and is slidably connected to the guide groove on the top surface of the working plate.

[0012] As a preferred embodiment, the adjustment mechanism further comprises a turntable coaxially fixed on the surface of the connecting column away from the bidirectional screw rod, and a shifting post is fixed near the edge of the surface of the turntable away from the bidirectional screw rod.

[0013] As a preferred embodiment, the clamping mechanism further comprises a protection box fixed to a surface of one of the movable plates away from the manual rotating chuck on the same side, and the motor is located inside the protection box.

[0014] As a preferred embodiment, the top surface of the working plate is provided with a plurality of limit holes which are arranged transversely and linearly at equal intervals, the top surface of the mounting plate is provided with through holes which correspond to the positions of the plurality of limit holes on the top surface of the working plate and are adapted in size, and the top surface of the working plate is provided with a limit rod which passes through the through holes on the top surface of the mounting plate and is slidably connected with the limit holes on the same side of the top surface of the working plate.

[0015] As a preferred embodiment, a support plate is fixed to the bottom end of the support column, and an anti-skid plate that matches its shape is fixed to the bottom end of the support plate, and the thickness of the anti-skid plate is 1-5 cm.

[0016] As a preferred embodiment, the longitudinal cross-section of the guide groove on the top surface of the working plate is I-shaped, and the shapes of the guide block and the limit bar are both I-shaped to match the shape of the guide groove on the top surface of the working plate.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. The utility model can clamp steel bars by providing a working plate, a plurality of support columns and a clamping mechanism. The distance between the two manually rotating chucks can be adjusted by providing an adjustment mechanism, so that steel bars of different lengths can be clamped. By providing a mounting plate, a corrosion degree detector and coordinating the use of the clamping mechanism, the corrosion degree at different positions of the outer wall of the steel bar can be detected, thereby making the entire device more practical.

[0019] 2. In the utility model, a guide groove is provided on the top surface of the working plate, a guide block is fixed at the bottom end of the movable plate and is slidably connected to the guide groove on the top surface of the working plate, and a limit strip is fixed on the bottom surface of the mounting plate and is slidably connected to the guide groove on the top surface of the working plate, which can guide the movement of the two movable plates and the mounting plate, and further guide the movement of the two manual rotary chucks and the rust degree detector. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is one of the overall structural diagrams of the utility model;

[0021] Figure 2 This is the second schematic diagram of the overall structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the overall structure of the working plate in the present utility model;

[0023] Figure 4 It is a partial exploded view of the present utility model;

[0024] Figure 5 This is a schematic diagram of the overall structure of the rust degree detector in the utility model;

[0025] Figure 6 It is a schematic diagram of the local structure of the utility model;

[0026] Figure 7 It is a partial exploded view of the clamping mechanism in the present utility model;

[0027] Figure 8Schematic diagram of the overall structure of the adjustment mechanism in the present utility model;

[0028] Figure 9 This is an exploded view of the adjustment mechanism in the present utility model;

[0029] The meaning of each number in the figure is:

[0030] 1. Working plate; 2. Support column; 3. Mounting plate; 4. Rust degree detector; 41. Detector body; 42. Electromagnetic induction probe; 43. Electrochemical probe; 5. Clamping mechanism; 51. Moving plate; 52. Roller; 53. Manual rotating chuck; 54. Guide block; 55. Motor; 56. Protective box; 6. Adjusting mechanism; 61. Fixed plate; 62. Rotating column; 63. Bidirectional screw rod; 64. Connecting rod; 65. Connecting column; 66. Turntable; 67. Shifting column; 7. Rebar; 8. Limit rod; 9. Limiting bar; 10. Support plate; 11. Anti-skid plate. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] See also Figures 1-9 The present invention provides a technical solution: a device for detecting the degree of steel bar corrosion, comprising a working plate 1 and steel bars 7, wherein a plurality of support columns 2 arranged in a matrix are fixed to the bottom end of the working plate 1, a mounting plate 3 slidably connected to the top surface of the working plate 1 is provided, a corrosion degree detector 4 for detecting the steel bars 7 is mounted on the top surface of the mounting plate 3, and the steel bars 7 are located above the working plate 1, and further comprising:

[0033] A clamping mechanism 5 is provided on the top surface of the working plate 1 and is used to clamp the steel bars 7. The clamping mechanism 5 includes two movable plates 51 slidably connected to the top surface of the working plate 1 and symmetrical to each other, and two rollers 52 rotatably connected to the movable plates 51 on the same side. The opposite surfaces of the two rollers 52 are coaxially fixed with manual rotating chucks 53 for clamping the steel bars 7. The clamping mechanism 5 also includes a motor 55 installed on one of the movable plates 51 away from the manual rotating chuck 53 on the same side, and the output shaft is coaxially connected to the rollers 52 on the same side.

[0034] The adjusting mechanism 6 is arranged on the bottom surface of the working plate 1 and is used to adjust the distance between the two movable plates 51. The adjusting mechanism 6 includes two fixed plates 61 fixed on the top surface of the working plate 1 and symmetrical to each other, two rotating columns 62 rotatably connected to the fixed plates 61 on the same side, a bidirectional screw rod 63 coaxially fixed between the two rotating columns 62, two connecting rods 64 fixed on the rear surface of the movable plate 51 on the same side and threadedly connected to the bidirectional screw rod 63, and a connecting column 65 coaxially fixed on the surface of one of the rotating columns 62 away from the side of the bidirectional screw rod 63, and the two connecting rods 64 are symmetrical to each other. By arranging the working plate 1, several support columns 2 and the clamping mechanism 5, the steel bar 7 can be clamped. By arranging the adjusting mechanism 6, the distance between the two manual rotating chucks 53 can be adjusted, so that steel bars 7 of different lengths can be clamped. By arranging the mounting plate 3, the rust degree detector 4 and cooperating with the use of the clamping mechanism 5, the rust degree at different positions of the outer wall of the steel bar 7 can be detected, thereby making the practicality of the entire device more enhanced.

[0035] In this embodiment, the rust degree detector 4 includes a U-shaped detector body 41 installed on the top surface of the mounting plate 3, an electrochemical probe 43 installed on the bottom surface of the upper horizontal plate end of the detector body 41, and an electromagnetic induction probe 42 installed on the top surface of the lower horizontal plate end of the detector body 41. The electromagnetic induction probe 42 and the electrochemical probe 43 both correspond to the position of the steel bar 7 and are adapted in size.

[0036] In addition, the rust degree detector 4 includes a U-shaped detector body 41 installed on the top surface of the mounting plate 3, an electrochemical probe 43 installed on the bottom surface of the upper horizontal plate end of the detector body 41, and an electromagnetic induction probe 42 installed on the top surface of the lower horizontal plate end of the detector body 41. The electromagnetic induction probe 42 and the electrochemical probe 43 both correspond to the position of the steel bar 7 and are adapted to their sizes. By setting the electromagnetic induction probe 42, it can be used to quickly detect large-area rust conditions, and by setting the electrochemical probe 43, the depth and degree of rust can be measured more accurately. Such a layout can be switched according to different detection requirements, thereby improving the applicability of the entire device, and making the entire device more efficient and accurate in detecting the steel bar 7.

[0037] Furthermore, a guide groove is provided on the top surface of the working plate 1, and a guide block 54 is fixed at the bottom end of the movable plate 51, which is slidably connected to the guide groove on the top surface of the working plate 1, and a limit bar 9 is fixed on the bottom surface of the mounting plate 3, which is slidably connected to the guide groove on the top surface of the working plate 1. It can guide the movement of the two movable plates 51 and the mounting plate 3, and then guide the movement of the two manual rotary chucks 53 and the rust degree detector 4.

[0038] Furthermore, the adjustment mechanism 6 also includes a turntable 66 coaxially fixed on the surface of the side of the connecting column 65 away from the bidirectional screw rod 63, and a shift column 67 is fixed near the edge of the surface of the side of the turntable 66 away from the bidirectional screw rod 63, so as to facilitate driving the connecting column 65 to rotate, and then indirectly drive the two manual rotating chucks 53 to move.

[0039] Specifically, the clamping mechanism 5 also includes a protective box 56 fixed on the surface of one of the movable plates 51 away from the manual rotating chuck 53 on the same side, and the motor 55 is located inside the protective box 56, which can protect the motor 55, thereby extending the service life of the motor 55.

[0040] It is worth noting that there are several horizontally arranged and linearly evenly spaced limit holes on the top surface of the working plate 1, and through holes corresponding to the positions of the several limit holes on the top surface of the working plate 1 and adapted to their sizes are provided on the top surface of the working plate 1. A limit rod 8 is provided on the top surface of the working plate 1, and the limit rod 8 passes through the through holes on the top surface of the mounting plate 3 and is slidably connected with the limit holes on the same side of the top surface of the working plate 1, which can limit the mounting plate 3 and thus limit the rust degree detector 4 to prevent the rust degree detector 4 from shifting in position during the detection process.

[0041] It is worth noting that a support plate 10 is fixed to the bottom end of the support column 2, and an anti-skid plate 11 that matches its shape is fixed to the bottom end of the support plate 10, and the thickness of the anti-skid plate 11 is 1-5 cm, and 3 cm is preferably used in this article, so as to increase the contact area and friction between the entire device and the ground, thereby making the entire device more stable during operation.

[0042] It is worth emphasizing that the longitudinal cross-section of the guide groove on the top surface of the working plate 1 is I-shaped, and the shapes of the guide block 54 and the limit bar 9 are both I-shaped and matched with the shape of the guide groove on the top surface of the working plate 1. This can make the connection between the guide block 54 and the limit bar 9 and the guide groove on the top surface of the working plate 1 tighter, and indirectly make the two manual rotary chucks 53 and the rust degree detector 4 more stable during movement.

[0043] Finally, it should be noted that the detector body 41, electromagnetic induction probe 42, electrochemical probe 43, manual rotating chuck 53, motor 55 and other components involved in the present invention are all universal standard parts or components known to those skilled in the art. Their structures and principles are known to those skilled in the art through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and adapted controllers and power supplies, are connected through wires. The specific connection means should refer to the working principle of the present invention. The electrical connection between each electrical component is completed in a sequential working order, and the detailed connection means are all well-known technologies in the art.

[0044] The present embodiment is used in a specific process, when it is necessary to inspect the steel bar 7, first the turntable 66 is rotated by the dial post 67, and the rotation of the turntable 66 drives the connecting post 65 fixed thereto coaxially to rotate, and the rotation of the connecting post 65 drives the rotating post 62 on the same side fixed thereto coaxially to rotate, and the rotation of the rotating post 62 drives the two-way screw rod 63 fixed thereto coaxially to rotate, and the rotation of the two-way screw rod 63 drives the two connecting rods 64 threadedly connected thereto to move, and the two connecting rods 64 move to drive the two movable plates 51 to move, and the movable plate 51 moves under the guidance of the guide block 54 on the same side and the guide groove on the top surface of the working plate 1, and the movement of the two movable plates 51 drives the two manual rotating chucks 53 to move, and when the distance between the two manual rotating chucks 53 is appropriate, the rotation of the dial post 67 is stopped, and then the steel bar 7 can be clamped and fixed by the two manual rotating chucks 53;

[0045] When it is necessary to inspect the steel bar 7, the mounting plate 3 is first moved. The mounting plate 3 moves under the guidance of the limit bar 9 and the guide groove on the top surface of the working plate 1. The movement of the mounting plate 3 drives the rust degree detector 4 fixed thereto to move. When the rust degree detector 4 moves to the appropriate position, the limit rod 8 is inserted into the through hole on the top surface of the mounting plate 3 and slidably plugged into the limit hole on the same side on the top surface of the working plate 1. Then, the rust degree of the steel bar 7 can be detected by the electromagnetic induction probe 42 and the electrochemical probe 43. The motor 55 is started by the external PLC. The output shaft of the motor 55 rotates to drive the roller 52 on the same side coaxially connected to it to rotate. The rotation of the roller 52 drives the manual rotating chuck 53 on the same side fixed thereto to rotate. The rotation of the manual rotating chuck 53 drives the steel bar 7 and another manual rotating chuck 53 to rotate. When the steel bar 7 rotates to the appropriate degree, the motor 55 is turned off by the external PLC, so that the rust degree of different positions on the outer wall of the steel bar 7 can be detected.

[0046] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the degree of steel bar corrosion, comprising a working plate (1) and steel bars (7), characterized in that: A plurality of support columns (2) arranged in a matrix are fixed to the bottom end of the working plate (1); a mounting plate (3) slidably connected to the working plate (1) is provided on the top surface of the working plate (1); a corrosion degree detector (4) for detecting steel bars (7) is installed on the top surface of the mounting plate (3); and the steel bars (7) are located above the working plate (1). The apparatus further comprises: A clamping mechanism (5) is arranged on the top surface of the working plate (1) and is used to clamp the steel bar (7). The clamping mechanism (5) includes two movable plates (51) slidably connected to the top surface of the working plate (1) and symmetrical to each other, and two rollers (52) rotatably connected to the movable plates (51) on the same side. The opposite surfaces of the two rollers (52) are coaxially fixed with manual rotating chucks (53) for clamping the steel bar (7). The clamping mechanism (5) also includes a motor (55) installed on one side of the movable plates (51) away from the manual rotating chuck (53) on the same side, and the output shaft is coaxially connected to the rollers (52) on the same side. An adjusting mechanism (6) is provided on the bottom surface of the working plate (1) and is used for adjusting the distance between the two movable plates (51). The adjusting mechanism (6) comprises two fixed plates (61) fixed on the top surface of the working plate (1) and symmetrical to each other, two rotating columns (62) rotatably connected to the fixed plates (61) on the same side, a bidirectional screw rod (63) coaxially fixed between the two rotating columns (62), two connecting rods (64) fixed on the rear surface of the movable plate (51) on the same side and threadedly connected to the bidirectional screw rod (63), and a connecting column (65) coaxially fixed on the surface of one of the rotating columns (62) away from the bidirectional screw rod (63), and the two connecting rods (64) are symmetrical to each other.

2. The device for detecting the degree of steel bar corrosion according to claim 1, wherein: The corrosion degree detector (4) comprises a detector body (41) mounted on the top surface of the mounting plate (3) and having a U-shaped shape, an electrochemical probe (43) mounted on the bottom surface of the upper horizontal plate end of the detector body (41), and an electromagnetic induction probe (42) mounted on the top surface of the lower horizontal plate end of the detector body (41). Both the electromagnetic induction probe (42) and the electrochemical probe (43) correspond to the position of the steel bar (7) and have adapted sizes.

3. The device for detecting the degree of steel bar corrosion according to claim 1, wherein: A guide groove is provided on the top surface of the working plate (1), a guide block (54) is fixed at the bottom end of the movable plate (51) and is slidably connected to the guide groove on the top surface of the working plate (1), and a limit bar (9) is fixed on the bottom surface of the mounting plate (3) and is slidably connected to the guide groove on the top surface of the working plate (1).

4. The device for detecting the degree of steel bar corrosion according to claim 1, wherein: The adjustment mechanism (6) further comprises a turntable (66) coaxially fixed to a surface of a side of the connecting column (65) away from the bidirectional screw rod (63), and a shifting post (67) is fixed near an edge of a surface of a side of the turntable (66) away from the bidirectional screw rod (63).

5. The device for detecting the degree of steel bar corrosion according to claim 1, wherein: The clamping mechanism (5) further comprises a protection box (56) fixed to a surface of one of the movable plates (51) away from the manual rotating chuck (53) on the same side, and the motor (55) is located inside the protection box (56).

6. The device for detecting the degree of steel bar corrosion according to claim 1, wherein: The top surface of the working plate (1) is provided with a plurality of limit holes which are arranged transversely and linearly at equal intervals. The top surface of the mounting plate (3) is provided with through holes which correspond to the positions of the plurality of limit holes on the top surface of the working plate (1) and are adapted in size. The top surface of the working plate (1) is provided with a limit rod (8). The limit rod (8) passes through the through holes on the top surface of the mounting plate (3) and is slidably connected with the limit holes on the same side of the top surface of the working plate (1).

7. The device for detecting the degree of steel bar corrosion according to claim 1, wherein: A support plate (10) is fixed to the bottom end of the support column (2), and an anti-slip plate (11) adapted to its shape is fixed to the bottom end of the support plate (10), and the thickness of the anti-slip plate (11) is 1-5 cm.

8. The device for detecting the degree of steel bar corrosion according to claim 3, wherein: The longitudinal cross-section of the guide groove on the top surface of the working plate (1) is in the shape of an I-shape, and the shapes of the guide block (54) and the limiting strip (9) are both in the shape of an I-shape that matches the shape of the guide groove on the top surface of the working plate (1).

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