High-elasticity wear-resistant rubber sealing element

Through the design of multi-layer structure and adjustment mechanism, the problems of easy wear and complex installation of traditional seals in complex environments are solved, and a seal with high elasticity, wear resistance and easy installation is achieved, which has strong adaptability and convenient maintenance.

CN223387966UActive Publication Date: 2025-09-26YONGJIA WEICHENG RUBBER IND & TRADE CO LTD
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Patent Information

Application Number
CN202422726468.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-26
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Traditional seals are prone to wear and leakage in high-frequency vibration, high pressure, high temperature or corrosive media environments, and are complex to install. It is difficult to meet the requirements of high elasticity and wear resistance at the same time, which limits their application scope and flexibility.

Method used

The sealing gasket body adopts a multi-layer structure design, including an outer layer, a buffer layer, a flexible layer and a main layer. The outside is equipped with a mounting vest and an adjustment mechanism. The adjustment mechanism can be used to adjust the spacing between the protective rings, simplifying the installation process and adapting to different size environments.

Benefits of technology

It achieves high elasticity and wear resistance, simplifies the installation process, improves the adaptability and maintenance convenience of the seal, and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sealing elements, in particular to a high-elasticity wear-resistant rubber sealing element which comprises a sealing gasket body serving as a main body, the sealing gasket body comprises an outer surface layer located on the outermost side, a buffer layer is arranged on the inner side of the outer surface layer, a flexible layer is arranged on the inner side of the buffer layer, and a main body layer is arranged in the flexible layer. An inner core is arranged on the inner side of the main body layer; by means of the multi-layer design, the sealing piece has high elasticity and abrasion resistance. Meanwhile, an installation waistcoat is arranged on the outer side of the sealing gasket body and composed of two symmetrically-arranged semi-annular protection rings, and an adjusting mechanism is arranged between the protection rings to adjust the distance between the protection rings, so that installation is facilitated, and the sealing gasket is suitable for installation environments of different sizes.
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Description

Technical Field

[0001] The utility model relates to the technical field of sealing elements, in particular to a high-elasticity and wear-resistant rubber sealing element. Background Art

[0002] Seals are critical components in industrial production, machinery, automotive manufacturing, and numerous other fields, and their performance is directly linked to the efficiency, safety, and service life of these equipment. Traditional seals often suffer from issues such as insufficient elasticity, wear, installation difficulties, and poor adaptability. Especially in applications requiring high-frequency vibration, high pressure, high temperature, or corrosive media, traditional seals are prone to leakage due to material aging, wear, or improper installation, leading to equipment failures and even accidents.

[0003] Specifically, traditional seals typically utilize a single material or simple structure, making it difficult to simultaneously meet the requirements of high elasticity and wear resistance. Under high-intensity, high-frequency use, seals are prone to failure due to material fatigue or wear. Furthermore, the installation process for traditional seals is often complex, requiring specialized tools and techniques, and placing strict constraints on the size and shape of the installation environment, significantly limiting the seal's application range and flexibility. To address this, we propose a highly elastic and wear-resistant rubber seal. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a highly elastic and wear-resistant rubber seal.

[0005] The technical solution of the utility model is:

[0006] A highly elastic and wear-resistant rubber seal includes a sealing gasket body as the main body, the sealing gasket body includes an outer layer located on the outermost side, a buffer layer is provided on the inner side of the outer layer, a flexible layer is provided on the inner side of the buffer layer, a main body layer is provided inside the flexible layer, an inner core is provided on the inner side of the main body layer, a mounting vest is provided on the outer side of the sealing gasket body, the mounting vest includes two symmetrically arranged semi-circular protective rings, an adjustment mechanism for adjusting the distance between the two protective rings is installed between the two protective rings, an annular groove is provided on the top and bottom of the protective ring, and a connecting ring is integrally formed on the top and bottom of the sealing gasket body, and the connecting ring is adapted to the size of the annular groove.

[0007] As a preferred technical solution, the connecting ring consists of two parts that are symmetrically arranged in an upper and lower manner and fixedly connected by a fixing screw.

[0008] As a preferred technical solution, one end of the connecting ring is fixedly connected to a plug plate, and the other end is provided with a slot, and the plug plate on one connecting ring is plug-connected to the slot on the other connecting ring.

[0009] As a preferred technical solution, the adjustment mechanism includes a center disk, two screw rods are symmetrically inserted on the circumferential outer wall of the center disk, two adjustment knobs are rotatably installed on the circumferential outer wall of the center disk, the two adjustment knobs are respectively threadedly connected to the two screw rods, and the screw rod is fixedly connected to a mounting head at one end away from the center disk, and a connecting shaft fixedly connected to the mounting head is fixedly installed on the top of the protective ring.

[0010] As an optimal technical solution, a driving disk is rotatably installed on the top of the center disk, a gear ring is coaxially fixed to the outer ring of the bottom of the driving disk, teeth are provided on the outer ring wall of the adjusting knob, and the gear ring is engaged with the adjusting knob.

[0011] As a preferred technical solution, a driving knob is coaxially and integrally formed on the top of the driving disk. The driving knob is in the shape of a screw head and has a size of a standard screw head.

[0012] As a preferred technical solution, two fixed handles are symmetrically provided on the mounting vest, and the two fixed handles are respectively fixed on the top of the two protective rings.

[0013] As a preferred technical solution, the plug-in board and the slot are both made of rubber material, and the plug-in board fits tightly against the slot.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model uses a multi-layer design to ensure high elasticity and wear resistance. Furthermore, a mounting collar is provided on the outside of the gasket body. The collar is composed of two symmetrically arranged semi-circular protective rings. An adjustment mechanism is provided between the protective rings to adjust the distance between them, facilitating installation and adapting to installation environments of varying sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the protective ring in the utility model;

[0018] Figure 3 This is a schematic structural diagram of the sealing gasket body in the present invention;

[0019] Figure 4 This is a cross-sectional view of the sealing gasket body in the present invention;

[0020] The meaning of each number in the figure is:

[0021] 1. Mounting vest; 10. Protective ring; 11. Connecting shaft; 12. Fixing screw; 13. Insert plate; 14. Slot; 15. Annular groove; 2. Sealing gasket body; 20. Connecting ring; 21. Outer layer; 22. Buffer layer; 23. Flexible layer; 24. Main body layer; 25. Inner core; 3. Center disk; 30. Drive disk; 31. Drive knob; 32. Gear ring; 33. Screw; 34. Mounting head; 35. Adjustment knob; 4. Fixing handle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0024] The highly elastic and wear-resistant rubber seal comprises a sealing gasket body 2 as the main body. The sealing gasket body 2 includes an outermost outer layer 21, a buffer layer 22 provided on the inner side of the outer layer 21, a flexible layer 23 provided on the inner side of the buffer layer 22, a main body layer 24 provided inside the flexible layer 23, and an inner core 25 provided on the inner side of the main body layer 24. A mounting collar 1 is provided on the outer side of the sealing gasket body 2. The mounting collar 1 comprises two symmetrically arranged semi-annular protective rings 10, with an adjustment mechanism installed between the two protective rings 10 for adjusting the distance between the two protective rings 10. An annular groove 15 is provided at the top and bottom of each protective ring 10. A connecting ring 20 is integrally formed at the top and bottom of the sealing gasket body 2, and the connecting ring 20 is sized to fit the annular groove 15. The multi-layer design gives the seal high elasticity and wear resistance. Furthermore, a mounting collar 1 is provided on the outer side of the sealing gasket body 2. The mounting collar 1 comprises two symmetrically arranged semi-annular protective rings 10, with an adjustment mechanism installed between the protective rings 10 for adjusting the distance between the two, facilitating installation and adapting to installation environments of different sizes.

[0025] As a preferred embodiment of the present invention, the connecting ring 20 is composed of two parts that are symmetrically arranged in an upper and lower direction and fixedly connected by a fixing screw 12. This design allows the connecting ring 20 to maintain structural strength while also being easy to disassemble and repair, thereby improving the maintenance convenience of the seal.

[0026] As a preferred embodiment of this embodiment, one end of the connecting ring 20 is fixedly connected to the plug plate 13, and the other end is provided with a slot 14. The plug plate 13 on one connecting ring 20 is plugged into the slot 14 on the other connecting ring 20. This plug-in design further enhances the connection stability of the connecting ring 20, simplifies the installation process, and improves installation efficiency.

[0027] As a preferred embodiment of this embodiment, the adjustment mechanism includes a center disk 3, with two screw rods 33 symmetrically inserted into the outer circumference of the center disk 3. Two adjustment knobs 35 are rotatably mounted on the outer circumference of the center disk 3. The two adjustment knobs 35 are respectively threadedly connected to the two screw rods 33. The screw rods 33 are fixedly connected to a mounting head 34 at one end away from the center disk 3. A connecting shaft 11 fixedly mounted on the top of the protective ring 10 is fixedly connected to the mounting head 34. This design allows the mounting vest 1 to adapt to seals of different sizes and installation environments, improving the versatility and adaptability of the seal.

[0028] As a preferred feature of this embodiment, a drive disk 30 is rotatably mounted on the top of the center disk 3. A gear ring 32 is coaxially fixed to the outer ring of the bottom of the drive disk 30. Adjustment knobs 35 are provided with teeth on their outer ring walls, and the gear ring 32 engages with the adjustment knobs 35. Rotating the drive disk 30 simultaneously drives the two adjustment knobs 35 to rotate, achieving synchronous adjustment of the spacing between the two guard rings 10 and improving adjustment accuracy and efficiency.

[0029] As a preferred embodiment of this embodiment, a drive knob 31 is coaxially integrally formed on the top of the drive disk 30. The drive knob 31 is in the shape of a screw head and has the size of a standard screw head. This design allows the drive knob 31 to be used with standard tools, further improving the convenience and accuracy of adjustment.

[0030] As a preferred embodiment of the present invention, two fixed handles 4 are symmetrically provided on the mounting vest 1, and the two fixed handles 4 are respectively fixed on the top of the two protective rings 10. This makes it easier for the operator to hold and fix the mounting vest 1, thereby improving the stability and safety of the installation process.

[0031] As a preferred embodiment of the present invention, the inserting plate 13 and the slot 14 are both made of rubber material, and the inserting plate 13 fits tightly against the slot 14. The rubber material has a certain degree of flexibility, which can increase flexibility during use.

[0032] The high elasticity and wear-resistant rubber seal of the utility model is used:

[0033] First of all, the core part of the seal is the sealing gasket body 2 composed of a multi-layer structure, which includes an outer layer 21, a buffer layer 22, a flexible layer 23, a main layer 24 and an inner core 25. Each layer has a specific function and together provides the seal with high elasticity and wear resistance. The outer layer 21, as the outermost layer, is in direct contact with the external environment and has excellent wear resistance and aging resistance. The buffer layer 22 can absorb and disperse external impacts and protect the internal layers from damage. The flexible layer 23 gives the seal good flexibility and deformation ability, enabling it to adapt to various complex installation environments. The main layer 24 is the main load-bearing part of the seal and has high strength and stability. The inner core 25 may provide additional support or sealing functions according to specific needs.

[0034] During installation, the mounting collar 1, located outside the gasket body 2, plays a key role. The collar 1 comprises two symmetrically arranged semi-circular protective rings 10, connected by an adjustment mechanism that allows for easy adjustment of the distance between them to accommodate seals of varying sizes and installation environments. Annular grooves 15 are located at the top and bottom of the protective rings 10, matching the dimensions of the integrally formed connecting rings 20 at the top and bottom of the gasket body 2. This design ensures a stable connection between the gasket body 2 and the collar 1, preventing them from loosening or falling off during use.

[0035] The design of the connecting ring 20 also takes into account the need for easy disassembly and maintenance. It consists of two parts arranged symmetrically and fixedly connected by a fixing screw 12. This design ensures that the connecting ring 20 maintains structural strength while also facilitating disassembly and maintenance, improving the maintenance convenience of the seal.

[0036] Furthermore, one end of the connecting ring 20 is fixedly connected to the plug plate 13, and the other end is provided with a slot 14. During installation, the plug plate 13 on one connecting ring 20 can be plugged into the slot 14 on the other connecting ring 20. This plug-in design not only enhances the connection stability of the connecting ring 20, but also simplifies the installation process and improves installation efficiency.

[0037] The design of the adjustment mechanism allows the mounting sleeve 1 to adapt to a wider range of installation environments. It comprises a center disc 3, a screw 33, an adjustment knob 35, and a mounting head 34. Rotating the adjustment knob 35 drives the screw 33 on the center disc 3, thereby adjusting the distance between the two guard rings 10. This design not only improves the versatility and adaptability of the seal, but also makes the adjustment process more accurate and efficient.

[0038] To further enhance ease and accuracy of adjustment, a drive disk 30 and a drive knob 31 are located on top of the center disk 3. A toothed ring 32 is coaxially fixed to the outer ring of the bottom of the drive disk 30, meshing with teeth on the outer wall of the adjustment knob 35. Rotating the drive disk 30 simultaneously rotates both adjustment knobs 35, achieving synchronized adjustment of the spacing between the two guard rings 10. The drive knob 31 is screw-shaped and has standard dimensions, allowing operators to use standard tools for rotation, further enhancing ease and accuracy of adjustment.

[0039] Two fixed handles 4 are symmetrically provided on the mounting vest 1, which facilitate the operator to hold and fix the mounting vest 1. This not only improves the stability and safety of the installation process, but also enables the operator to perform installation and removal work more conveniently.

[0040] To sum up, the high-elasticity and wear-resistant rubber seal of the utility model achieves multiple advantages such as high elasticity, wear resistance, easy installation and maintenance, and strong adaptability through the design of a multi-layer structure, an adjustment mechanism for installing the vest 1, a plug-in design of the connecting ring 20, and the coordination of various preferred schemes, providing a high-quality solution for various sealing needs.

[0041] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A highly elastic and wear-resistant rubber seal, comprising a sealing pad body (2) as a main body, characterized in that: The sealing gasket body (2) includes an outermost outer layer (21), a buffer layer (22) is provided on the inner side of the outer layer (21), a flexible layer (23) is provided on the inner side of the buffer layer (22), a main body layer (24) is provided inside the flexible layer (23), an inner core (25) is provided on the inner side of the main body layer (24), a mounting vest (1) is provided on the outer side of the sealing gasket body (2), the mounting vest (1) includes two symmetrically arranged semi-circular protective rings (10), an adjustment mechanism for adjusting the distance between the two protective rings (10) is installed between the two protective rings (10), an annular groove (15) is provided on the top and bottom of the protective ring (10), and a connecting ring (20) is integrally formed on the top and bottom of the sealing gasket body (2), and the connecting ring (20) is adapted to the size of the annular groove (15).

2. The highly elastic and wear-resistant rubber seal according to claim 1, characterized in that: The connecting ring (20) consists of two parts which are symmetrically arranged in an upper and lower direction and fixedly connected by a fixing screw (12).

3. The highly elastic and wear-resistant rubber seal according to claim 2, characterized in that: One end of the connecting ring (20) is fixedly connected with an inserting plate (13), and the other end is provided with a slot (14), wherein the inserting plate (13) on one connecting ring (20) is plug-connected with the slot (14) on the other connecting ring (20).

4. The highly elastic and wear-resistant rubber seal according to claim 3, characterized in that: The adjustment mechanism comprises a center disk (3), two screw rods (33) are symmetrically inserted on the circumferential outer wall of the center disk (3), two adjustment knobs (35) are rotatably installed on the circumferential outer wall of the center disk (3), the two adjustment knobs (35) are respectively threadedly connected to the two screw rods (33), one end of the screw rod (33) away from the center disk (3) is fixedly connected to a mounting head (34), and a connecting shaft (11) fixedly connected to the mounting head (34) is fixedly installed on the top of the protective ring (10).

5. The highly elastic and wear-resistant rubber seal according to claim 4, characterized in that: A driving disk (30) is rotatably mounted on the top of the center disk (3), a gear ring (32) is coaxially fixed to the outer ring of the bottom of the driving disk (30), and teeth are provided on the outer ring wall of the adjusting knob (35), and the gear ring (32) is engaged with the adjusting knob (35).

6. The highly elastic and wear-resistant rubber seal according to claim 5, characterized in that: A driving knob (31) is coaxially integrally formed on the top of the driving disk (30), and the driving knob (31) is in the shape of a screw head and has a size of a standard screw head.

7. The highly elastic and wear-resistant rubber seal according to claim 6, characterized in that: Two fixed handles (4) are symmetrically provided on the mounting vest (1), and the two fixed handles (4) are respectively fixed on the tops of the two protective rings (10).

8. The highly elastic and wear-resistant rubber seal according to claim 7, characterized in that: The inserting plate (13) and the slot (14) are both made of rubber material, and the inserting plate (13) fits tightly with the slot (14).