Automatic box body packaging system

The automated box packaging system has achieved full automation of the chip packaging process, improving efficiency and quality and solving the problems of low efficiency and difficulty in controlling quality in existing technologies.

CN223467430UActive Publication Date: 2025-10-24MOVZE (SHANGHAI) AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422581388.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-10-24
Estimated Expiration
2034-10-24

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Abstract

The utility model discloses an automatic box body packaging system, and belongs to the technical field of packaging. Aiming at the problems that the automatic operation of the whole process cannot be realized and the efficiency is low in the existing chip boxing, the utility model provides an automatic box body packaging system, which comprises boxing equipment and box sealing equipment which are arranged in sequence, and the boxing equipment comprises a box opening device, a sponge placing device, a boxing device and a cover sealing device which are arranged in sequence; the sponge placing device comprises a storage part for storing the first sponge and a transportation part for transporting the first sponge into the opened box body; the first sponge is in a cross shape and comprises a center part and an edge part, when the first sponge is placed in the box body, the edge part of the first sponge is attached to the side face of the interior of the box body, and the center part of the first sponge is attached to the bottom face of the interior of the box body; the box sealing equipment comprises a packaging device, a gluing device and a marking device which are arranged in sequence. According to the full-automatic box body packaging and marking device, automatic operation of the whole process from box loading to packaging and marking is achieved, the working efficiency is greatly improved, and the labor input cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to packing technology, more specifically, relates to an automatic box packing system. BACKGROUND

[0002] Chip packaging generally refers to packaging chips according to certain specifications, quantities or methods for convenient transportation, storage and sales in the later period. In the prior art, the chips are usually placed in a box, which is referred to as an inner box, and then the inner box is placed in a box, and the box is sealed and labeled. In the prior art, from the initial to the completion of the box, no full automation is realized, and manual intervention is still required in some links, which is slow and the quality is not good.

[0003] Corresponding improvements have been made for the above problems, such as Chinese patent application No. CN202121270237.3, published on January 18, 2022, which discloses an IC chip visual detection and stacking, bundling and packaging integrated device. The stacking device transmits the first tray placed at the first end of the stacking device, which is not detected, not stacked and not packaged, to the second end. The visual detection device above the second end of the stacking device performs visual detection on the IC chips in the first tray while stacking. After the stacking device completes stacking, it also means that the detection is complete. The stacking device transmits the stacked first tray to the packaging device, and the packaging device packages the first tray. Finally, the stacking, detection and packaging integration effect can be realized without manual operation. The deficiency of this patent is that although the packaging and detection are integrated to improve efficiency, the packaging effect of the packaging device is poor.

[0004] For example, Chinese patent application No. CN202410678960.7, published on August 2, 2024, discloses a cigarette box overturning, sealing and labeling and stacking and transferring device. The device includes a box overturning mechanism, a pushing mechanism, a conveyor, and a glue sticking mechanism. The box overturning mechanism is used to lay down the cigarette box with the opening needing to be pasted with adhesive tape facing the side. The pushing mechanism is arranged on one side of the box overturning mechanism and is used to push the laid-down cigarette box in a direction perpendicular to the opening of the cigarette box. The conveyor is used to receive the cigarette box pushed out by the pushing mechanism and continue to convey it forward. The glue sticking mechanism is symmetrically installed on both sides of the conveyor and is used to paste adhesive tape on the upper and lower openings of the cigarette box, respectively. The deficiency of this patent is that although the whole process is automatically operated, the sealing effect is poor. UTILITY MODEL CONTENTS

[0005] 1. Problem to be solved

[0006] In order to solve the problem that the existing chip packaging cannot realize automatic operation of the whole process and the efficiency is slow, the utility model provides an automatic box packing system, the utility model discloses realize the automatic operation of the whole process from the packing of the box to the packing and marking, greatly improve the work efficiency, and reduce the manual investment cost.

[0007] 2, technical scheme

[0008] In order to solve the above -mentioned problem, the utility model adopts the following technical scheme.

[0009] An automatic box packing system, including the packing equipment and the sealing equipment that set up in sequence, the packing equipment is used to the inside packing of part to the box, the sealing equipment is used to the sealing of the box, the packing equipment includes the opening box device, the put sponge device, the packing device and the closing device that set up in sequence, and the put sponge device includes the storage of first sponge's storage part and transports first sponge to the inside of the box that is open, the first sponge is " ten " shape, including the center part and the edge part, when first sponge is placed in the inside of the box, the edge part of first sponge is attached with the side of the inside of the box, and the center part of first sponge is attached with the bottom surface of the inside of the box, the sealing equipment includes the packing device, the viscose device and the marking device that set up in sequence.

[0010] Further, the storage part is provided with a plurality of storage parts in the put sponge device, and the storage part includes a storage platform for placing the first sponge, and a limiting rod is provided around the storage platform; the transport part includes a cross beam arranged above the storage part, and a transport mechanism movably arranged on the cross beam, wherein the transport mechanism moves up and down relative to the cross beam, and an adsorption head is arranged at the end of the transport mechanism.

[0011] Further, the opening box device and the put sponge device are further provided with an opening device in the packing equipment, the opening device includes a liftable opening main body, and the liftable opening main body is used to extend into the inside of the box; a plurality of opening parts are arranged on the liftable opening main body and move relative to the liftable opening main body, and the opening parts are used to open the box.

[0012] Further, the opening box device includes an opening mechanism and a folding mechanism, the opening mechanism includes a suction part and a fixing part, the suction part moves relative to the fixing part, and the suction part and the fixing part are used to adsorb the box; the folding mechanism includes a folding plate, an abutting plate and a pair of oppositely arranged clamping rollers, the folding plate and the abutting plate are oppositely arranged, and the folding plate and the abutting plate are arranged between the two clamping rollers; the clamping rollers are connected with a first driving part, and the clamping rollers are used to bend one pair of opposite surfaces of the bottom of the box towards the inside of the box and form a crease; the folding plate is connected with a second driving part, and the folding plate and the abutting plate are used to bend another pair of opposite surfaces of the bottom of the box towards the inside of the box and form a crease.

[0013] Further, the packaging device comprises two limiting plates arranged oppositely, and a clamping space is formed between the two limiting plates; a rack is arranged above the clamping space, and folding arms arranged oppositely are arranged on the rack, the folding arms are used for folding the opposite two side walls of the top of the box by 90 degrees inwardly; and a thrust plate and a baffle are further arranged on the rack, the thrust plate and the baffle are arranged oppositely, and the thrust plate and the baffle are used for folding the other opposite two side walls of the top of the box by 90 degrees inwardly.

[0014] Further, the rack comprises a fixed block and a cross beam, one end of the cross beam is connected with the fixed block, and the other end is rotatably provided with a thrust plate; a baffle is arranged at a position opposite to the thrust plate, the height of the baffle is less than the height of the box, and the baffle is in the shape of a circular arc; and a folding arm is arranged opposite to the lower part of the thrust plate.

[0015] Further, a rotating device is further arranged between the packaging device and the gluing device, the rotating device comprises a rotating table, the rotating table is connected with a driving member to realize movement and rotation of the rotating table, and a mechanical claw is arranged above the rotating table, and the box on the rotating table is sent into the gluing device through the mechanical claw.

[0016] Further, the gluing device comprises four sticking units arranged in the shape of a rectangular frame; the four sticking units are used for gluing four edges of the box, and each sticking unit comprises a fixed plate, a unwinding mechanism, a cutting mechanism and a sticking mechanism are arranged on the fixed plate, the unwinding mechanism is arranged on one side of the sticking mechanism, and the cutting mechanism is arranged above or below the sticking mechanism.

[0017] Further, the marking device comprises a marking platform, a first marking mechanism and a second marking mechanism are sequentially arranged on one side of the marking platform, and a positioning mechanism is arranged between the first marking mechanism and the second marking mechanism; the first marking mechanism comprises a first marking plate, the first marking plate is connected with a rotating mechanism, and the first marking plate rotates under the driving of the rotating mechanism to mark different surfaces of the box; the second marking mechanism comprises a second marking plate, the second marking plate is connected with a moving mechanism, and the second marking plate marks one surface of the box under the driving of the moving mechanism.

[0018] Further, a plurality of second marking mechanisms are arranged, and each second marking mechanism comprises a marking storage table, a moving mechanism is arranged between the marking storage table and the marking platform, a second marking plate is arranged on the moving mechanism, and the second marking plate takes a label from the marking storage table and marks the box on the marking platform under the driving of the moving mechanism.

[0019] 3. Beneficial effects

[0020] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0021] (1) The utility model discloses a box packing equipment, which comprises a box placing device, a box opening device, a box supporting device, a box closing device and a box conveying device, wherein the box placing device is arranged on one side of the box conveying device, the box opening device is arranged on the other side of the box conveying device, and the box supporting device is arranged between the box placing device and the box conveying device.

[0022] (2) The utility model discloses a box packing equipment, which comprises a box placing device, a box opening device, a box supporting device, a box closing device and a box conveying device, wherein the box placing device is arranged on one side of the box conveying device, the box opening device is arranged on the other side of the box conveying device, and the box supporting device is arranged between the box placing device and the box conveying device.

[0023] (3) The utility model discloses a box packing equipment, which comprises a box placing device, a box opening device, a box supporting device, a box closing device and a box conveying device, wherein the box placing device is arranged on one side of the box conveying device, the box opening device is arranged on the other side of the box conveying device, and the box supporting device is arranged between the box placing device and the box conveying device.

[0024] (4) The utility model discloses a box packing equipment, which comprises a box placing device, a box opening device, a box supporting device, a box closing device and a box conveying device, wherein the box placing device is arranged on one side of the box conveying device, the box opening device is arranged on the other side of the box conveying device, and the box supporting device is arranged between the box placing device and the box conveying device.

[0025] (5) The utility model discloses the whole automatic operation of the sealing of box top, greatly improve the sealing efficiency and reduce the manual labor cost, and simultaneously, the folding of the four side walls of the top surface of the box can be realized by the thrust plate, the baffle and the two folding arms, without using complex mechanical components or expensive automation components to realize the folding, which guarantees good folding effect and saves cost, the whole equipment structure is simple, and the devices are independent and do not interfere with each other, effectively guaranteeing the stability and efficiency of the whole sealing process.

[0026] (6) The utility model discloses a gluing device, which is provided with four sticking units to simultaneously stick the four edges of the box, improving work efficiency. The gluing device is provided with a tape roll on the unwinding mechanism, and the stretched tape extends to the gluing mechanism, which sticks the tape to the edge of the box. After sticking, the cutting mechanism cuts the tape. The whole process is highly automated, efficient and standardized, improving the sticking appearance.

[0027] (7) The utility model discloses two kinds of marking mechanisms, which can improve work efficiency and mark multiple surfaces of the box, improving marking quality. The positioning mechanism is arranged between the two marking mechanisms to position the box and determine the marking area, avoiding marking errors and ensuring marking effect. The whole equipment is simple in structure, high in integration, and can realize automatic marking, greatly saving labor cost. Multiple surfaces can be marked, improving marking efficiency and quality. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is the whole structure schematic diagram of the packing equipment in the utility model.

[0029] Figure 2 It is another view structure schematic diagram of the packing equipment in the utility model.

[0030] Figure 3 It is the whole structure schematic diagram of the sealing equipment in the utility model.

[0031] Figure 4 It is another view structure schematic diagram of the sealing equipment in the utility model.

[0032] Figure 5 It is the structure schematic diagram of the unpacking device in the utility model.

[0033] Figure 6 It is the structure schematic diagram of the sealing cover device in the utility model.

[0034] Figure 7 It is the structure schematic diagram of the sealing device in the utility model.

[0035] Figure 8 It is the structure schematic view of the marking device in the utility model;

[0036] In the drawing,

[0037] 1, send box device;

[0038] 2, open box device; 21, suction cup; 22, push plate; 23, clamp roller; 24, clamp roller arm; 25, folding plate;

[0039] 3, open device;

[0040] 4, put sponge device;

[0041] 5, cover device; 51, waste table; 52, cover storage mechanism; 53, cover sealing mechanism; 54, workbench;

[0042] 6, packing device;

[0043] 7, packaging device; 71, thrust plate; 72, baffle; 73, pressing plate; 74, folding arm; 75, limiting plate;

[0044] 8, rotating device;

[0045] 9, adhesive device;

[0046] 10, conveying device;

[0047] 11, marking device; 111, marking platform; 112, first marking mechanism; 113, monitoring mechanism; 114, second marking mechanism. DETAILED DESCRIPTION

[0048] The utility model is further described below in combination with specific embodiments and drawings.

[0049] What is described here is that the present application mainly aims at automatic packaging of chips, and the packaging process of chips is as follows: first, each chip is placed in each box (i.e., inner box) separately; then each inner box is placed in a box body (i.e., outer box) according to a certain number to realize packaging of chips. Figures 1 to 4 As shown in the drawing, an automatic box packaging system comprises a packing device and a sealing device arranged in sequence, the packing device is used for packing components into a box body, and the sealing device is used for sealing the box body; the packing device comprises an open box device 2, a sponge placing device 4, a packing device 6 and a cover sealing device 5 arranged in sequence; specifically, the functions realized by each device in the packing device are as follows:

[0050] The box sending device 1 is used for sending an unopened box into the device for subsequent packaging operation of chips; here, the unopened box refers to a paper box in a plate state;

[0051] The box feeding device 1 comprises a storage table for placing the box, the storage table is connected with the box opening device 2, that is, the storage table is directly connected with the working platform in the box opening device 2; and the end of the storage table away from the box opening device 2 is provided with a baffle; the box is placed in a vertical state on the storage table and the state of the box is an unopened state. Specifically, the storage table is arranged in an inclined manner, since the unopened box is in a vertical state, therefore, the inclined storage table facilitates the input of the box in a vertical state into the box opening device 2, the box is automatically slid into the box opening device 2 by gravity, without the need of using additional power equipment for driving, thereby saving cost and energy consumption; meanwhile, the arrangement of the baffle effectively avoids the phenomenon that the box slides off from the storage table, thereby increasing the safety of the whole process.

[0052] The box opening device 2 is used for opening the unopened box in the box feeding device 1 to a box-shaped state in a cuboid shape;

[0053] The box opening device 2 is used for opening the unopened box in the box feeding device 1 to a box-shaped state in a cuboid shape;

[0054] The box opening device 2 is used for opening the unopened box in the box feeding device 1 to a box-shaped state in a cuboid shape;

[0055] Specifically, in this embodiment, the sponge placing device 4 comprises a storage part for storing the first sponge and a conveying part for conveying the first sponge into the inside of the box in a stretched state; the first sponge is in a "cross" shape, that is, comprising a center part and an edge part, when the first sponge is placed in the inside of the box, the edge part of the first sponge is attached to the side surface in the inside of the box, and the center part of the first sponge is attached to the bottom surface in the inside of the box. After passing through the box opening device 2, the box is in a cuboid shape, the inside of the box has four side surfaces, and the four side surfaces are respectively attached to the four edge parts of the first sponge; the bottom surface in the inside of the box is attached to the center part of the first sponge. In the prior art, the placing of the sponge usually depends on manual placing, but the manual placing of the sponge cannot completely attach to the inside of the box, resulting in the existence of a gap between the sponge and the inside of the box, and also affecting the subsequent placing of the inner box with a chip, the operation efficiency is slow and the placing effect is poor.

[0056] Therefore, when the box is in a stretched state under the action of the stretching device, the conveying part of the sponge placing device 4 moves to the storage part to take the first sponge, and then moves the first sponge to the inside of the box in a stretched state, the shape of the first sponge completely attaches to the shape of the inside of the box, and the placing of the first sponge in the inside of the box is completed; the automatic operation efficiency is high and the attaching effect is good.

[0057] The box opening device 2 is used for opening the unopened box in the box feeding device 1 to a box-shaped state in a cuboid shape;

[0058] The boxing device 6 comprises a working platform on which the inner box is placed, a mechanical hand is arranged above the working platform, and a conveying table for placing the chips is arranged on one side of the working platform, the mechanical hand is used to grab the chips on the conveying table and place them in the inner box; and the inner box with the chips is placed in the box. Specifically, when the sponge placing device completes the work, the box with the first sponge is transported to one side of the boxing device, at this time the mechanical hand in the boxing device grabs the chips on the conveying table and places them in the inner box, and then the inner box with the chips is grabbed by the mechanical hand and enters the inside of the box with the first sponge.

[0059] The capping device 5 is used to place the second sponge into the box with the inner box, that is, the second sponge is laid on the surface of the box to play the role of a sealing cover, and the arrangement of the second sponge further deepens the protection and sealing effect of the box, avoiding the entry of external dust or particles into the box to affect the cleanliness.

[0060] Specifically, in this embodiment, the capping device 5 comprises a capping mechanism 53 for transporting the second sponge to the top surface of the box after placing the inner box and a compaction mechanism for compacting the box after placing the second sponge. In the prior art, when the inner box is placed in the box, a sponge is manually placed on the surface to play a sealing role, but manual efficiency is slow, and there are gaps between the sponge and the box, as well as between several inner boxes, which leads to the fact that the entire box is not compacted, and the inner boxes in the box are prone to shaking during the later transportation process, affecting the quality of the chips in the inner box. Therefore, the placement of the sponge is set to be an automatic operation in the present application, which saves labor costs and improves work efficiency; and under the action of the compaction mechanism, the second sponge and the inner box, as well as the inner box and the inner box, are in full contact with each other without gaps, ensuring the tightness between the inner boxes in the box, facilitating later transportation, and ensuring that the quality of the chips in the inner box is not damaged.

[0061] Therefore, the working process of the automatic inner box into outer box equipment of the present application is as follows: the paper box in the plate state is sent into the opening box device 2 through the box sending device 1, and the paper box in the plate state is opened and folded into a cubic box state through the opening box device 2; then the cubic box is in an open state under the action of the opening device, the first sponge is placed in the box in the open state by the sponge placing device 4; then the inner box with the chips is placed in the box with the first sponge by the boxing device 6, and finally the second sponge is placed on the surface of the box by the capping device 5 to complete the sealing of the surface of the box.

[0062] The sealing equipment comprises a sealing device 7, an adhesive device 9 and a marking device 11 arranged in sequence; the functions realized by the devices in the sealing equipment are as follows: the sealing device 7: since the box is in an open-top state before entering the sealing device 7, the sealing device 7 is needed to fold and seal the box; the adhesive device 9: the adhesive device 9 is used to stick adhesive tape on the folded box, further sealing the box; the marking device 11: the marking device 11 is used to mark the box after the adhesive tape is stuck, completing the labeling of the box.

[0063] The utility model discloses a box packing equipment which comprises a box loading device, a box sealing device and a box placing device arranged in sequence.

[0064] The box placing device comprises a placing device 4 and a placing mechanism 6.

[0065] The placing mechanism 6 comprises a horizontal beam arranged above the placing device 4, a conveying mechanism movably arranged on the horizontal beam and capable of moving up and down relative to the horizontal beam, and a suction head arranged at the end of the conveying mechanism and used to suck the first sponge so that the first sponge can be moved from the placing platform to the inside of the box under the action of the suction head.

[0066] In one embodiment, the unpacking device further comprises an opening device 2, a sponge placing device 4 and an opening device 3 arranged between the opening device 2 and the sponge placing device 4. The opening device 3 comprises a liftable opening body for extending into the box; the liftable opening body is provided with a plurality of opening parts moving relative to the liftable opening body, which are used for opening the box. The sponge placing device 4 is arranged on one side of the opening device 3, which can shorten the moving distance of the first sponge and directly complete the opening and placing of the first sponge at the position of the opening device 3, so as to reasonably arrange the space structure, improve the efficiency and make the whole device structure compact and reasonable.

[0067] In this embodiment, the opening device 3 comprises a slide rail, which is arranged to facilitate the placing of the box. After the box is unpacked by the opening device 2, the box enters the slide rail and slides to a fixed position, and then the opening operation is performed. Specifically, when the box is in the fixed position of the slide rail, the liftable opening body moves up and down, enters the box and is fixed on the nearby beam or rack, and then a lifting driving element is used to realize the liftable operation of the opening body. Since the liftable opening body comprises four horizontal rods, which form a rectangular frame structure, when it enters the box, it can open the inside of the box. When the liftable opening body enters the box, the opening parts start to work. The opening parts can move forward and backward relative to the liftable opening body under the action of the driving element. The arrangement of the opening parts further enables the box to be opened to a larger range, thereby ensuring that the placing of the first sponge can be more smooth. Preferably, the four horizontal rods are respectively provided with opening parts, which are rectangular blocks. The rectangular blocks move forward and backward on the horizontal rods under the action of the driving element, thereby further opening the edges of the box.

[0068] In one embodiment, as shown in FIG. 1, the unpacking device comprises an opening device 2, a sponge placing device 4 and an opening device 3 arranged between the opening device 2 and the sponge placing device 4. The opening device 3 comprises a liftable opening body for extending into the box; the liftable opening body is provided with a plurality of opening parts moving relative to the liftable opening body, which are used for opening the box. The sponge placing device 4 is arranged on one side of the opening device 3, which can shorten the moving distance of the first sponge and directly complete the opening and placing of the first sponge at the position of the opening device 3, so as to reasonably arrange the space structure, improve the efficiency and make the whole device structure compact and reasonable. Figure 6As shown, one side of the capping mechanism 53 in the capping device 5 is provided with a capping storage mechanism 52 for placing the second sponge. The capping storage mechanism 52 is arranged on one side of the capping mechanism 53, which facilitates the action of the capping mechanism 53, shortens the distance, and improves the work efficiency. Moreover, the capping mechanism 53 comprises a rack, the rack is provided with a moving assembly, the lower part of the rack is provided with a workbench 54 and the capping storage mechanism 52, the workbench 54 is provided with a plurality of rollers, the rollers can rotate under the action of a driving member to make the cartons on the workbench 54 enter the next process. The moving assembly moves on the rack and moves up and down relative to the rack, the moving assembly is provided with a suction disc for suctioning the second sponge, the suction disc enters the capping storage mechanism 52 under the action of the moving assembly to suction the second sponge and is conveyed to the box after the inner box under the action of the moving assembly. The working principle of the capping device 5 is as follows: after the box passes through the carton filling device 6, the box with the chip inner box is conveyed to the workbench 54, at this time, the moving assembly moves on the rack to above the capping storage mechanism 52, then the moving assembly moves downward relative to the rack, so that the suction disc on the moving assembly can suction the second sponge, after the suction is completed, the moving assembly moves upward relative to the rack to complete the separation of the second sponge from the capping storage mechanism 52, at this time, the moving assembly moves on the rack to above the workbench 54, then moves downward relative to the rack to complete the placement of the second sponge in the box on the workbench 54. The moving assembly in the present application can move left and right on the rack, and can also move up and down relative to the rack, which can be realized by using conventional components and driving members, and the implementation structure will not be described in detail.

[0069] In one specific embodiment, the compacting mechanism is arranged on the rack or on the moving assembly; the compacting mechanism comprises a pressing plate connected with a telescopic member to realize the up-down movement of the pressing plate. Specifically, when the compacting mechanism is arranged on the rack, the moving assembly and the compacting mechanism are independently arranged, after the moving assembly completes all actions, the compacting mechanism works, the two parts are independently arranged, which is easy to adjust and has high operability. When the compacting mechanism is arranged on the moving assembly, the space is utilized to the maximum extent, the structure between the components is compact, the layout is reasonable, and the overall area occupied is saved. When arranged on the moving assembly, the moving assembly comprises a rack body connected with a driving member to realize the left-right movement of the rack body on the rack and the up-down movement relative to the rack; the rack body is provided with a moving part and a pressing plate, the pressing plate is arranged on the rack body through a telescopic member, the telescopic member can be a telescopic rod or other components capable of realizing up-down movement, the up-down movement of the pressing plate is realized by the extension or shortening of the telescopic member, and the compacting action on the box is completed.

[0070] In one specific embodiment, one side of the cover device 5 is further provided with a waste table 51. The provision of the waste table 51 facilitates the collection and induction of the discarded boxes, thereby increasing the risk resistance and compatibility of the entire device.

[0071] In one embodiment, as shown in Figure 5 The box opening device 2 includes a box opening mechanism and a folding mechanism. The box opening mechanism includes a suction accessory and a fixing member. The suction accessory is movable relative to the fixing member. Both the suction accessory and the fixing member are used for suctioning the box. The box opening mechanism is used to open the carton in a plate state into a cylindrical state with the top and bottom open. Specifically, the box opening device 2 has a working platform for placing the unopened box and performing the opening operation. The working platform is provided with the fixing member. The working platform is provided with the suction accessory at a position corresponding to the fixing member. The suction accessory is movable relative to the fixing member. Both the fixing member and the suction accessory are used for suctioning the box and are arranged on the opposite sides of the box. Since the box is in an unopened state in the normal state, external force is needed to open the box for packing. Therefore, the box is opened by the box opening mechanism to form an opening. When the unopened box is transported to the working platform, the box is in an unopened state, i.e., vertically arranged on the working platform. One side of the box is suctioned and fixed by the fixing member on the working platform. Since the suction accessory is movable relative to the fixing member, when the suction accessory suctions the box, the suction accessory drives the side of the box to move upward, while the side of the box suctioned by the fixing member remains unchanged. Thus, the opening operation of the box is completed, and the box forms an opening for the subsequent parts to enter. Both the suction accessory and the fixing member in this embodiment can be a suction disc 21 or other components capable of suctioning and fixing the box.

[0072] The folding mechanism is used to fold two inner bottom side walls of the lower part of the carton in a tubular state by 90 degrees, and fold two outer bottom side walls of the lower part of the carton by 90 degrees. Therefore, the folding structure comprises a folding plate 25, an abutting plate and oppositely arranged clamping rollers 23, the folding plate 25 and the abutting plate are oppositely arranged, and the folding plate 25 and the abutting plate are arranged between the two clamping rollers 23; the clamping rollers 23 are connected with the first driving member, and the clamping rollers 23 are used to bend one pair of opposite surfaces of the bottom of the carton towards the inside of the carton and form a crease (i.e. the clamping rollers 23 are used to fold two inner bottom side walls of the lower part of the carton by 90 degrees); the folding plate 25 is connected with the second driving member, and the folding plate 25 and the abutting plate are used to bend the other pair of opposite surfaces of the bottom of the carton towards the inside of the carton and form a crease (the folding plate and the abutting plate are used to fold two outer bottom side walls of the lower part of the carton by 90 degrees). Specifically, when the unopened carton enters the working platform, the folding mechanism starts to act after the opening operation of the opening mechanism; first, the clamping rollers 23 are connected with the first driving member through the clamping roller arms 24 to realize the movement of the two opposite clamping rollers 23 towards the carton, so that the two inner bottom side walls of the lower part of the carton are folded by 90 degrees; then the folding plate 25 is used to fold one outer bottom side wall of the lower part of the carton by 90 degrees under the action of the second driving member, and then the carton moves towards the abutting plate under the action of the push plate 22, when the other outer bottom side wall of the lower part of the carton contacts the abutting plate, the push plate 22 still continuously moves, and the other outer bottom side wall of the lower part of the carton is folded by 90 degrees under the action of the abutting plate, at this time, the folding of the lower part of the carton is completed. Of course, the structure capable of realizing the opening and folding of the carton in the prior art can be used in the present application.

[0073] In one embodiment, as Figure 7As shown, in the present embodiment, the packaging device 7 comprises two limiting plates 75 arranged oppositely, and a clamping space is formed between the two limiting plates 75, which is used for accommodating a box with an open top, and the clamping space serves as a workbench for folding the top of the box. An upper portion of the clamping space is provided with a rack, and the rack is provided with two folding arms 74 arranged oppositely, which are used for folding two opposite side walls of the top of the box by 90 degrees. The rack is also provided with a thrust plate 71 and a baffle 72 arranged oppositely, which are used for folding the other two opposite side walls of the top of the box by 90 degrees. In the embodiment, the two limiting plates 75 are arranged horizontally, and two edges of the top of the box parallel to the two limiting plates 75 in the clamping space are referred to as long edges, and the other two edges are referred to as short edges. The thrust plate 71 and the baffle 72 are used for folding the two short edges of the top of the box by 90 degrees, and the two folding arms 74 are used for folding the two long edges of the top of the box by 90 degrees. The specific folding process is as follows: when the box with an open top (initial state) enters the clamping space and moves to an operating position in the clamping space, one of the short edges of the box is in contact with the baffle 72 and is folded inward by 90 degrees by the baffle 72 during the movement, and when the operating position is reached, the other short edge is folded inward by 90 degrees by the thrust plate 71, and then the two long edges of the box are folded inward by 90 degrees by the two folding arms 74, thereby completing the inward folding of the four edges of the top of the box. The initial state is that the long edges of the top are parallel to the limiting plates 75. It should be noted that the thrust plate 71 and the two folding arms 74 move under the drive of a driving member to complete the inward folding by 90 degrees, and how to complete the folding by 90 degrees is a relatively mature technology in the prior art, and the prior art can be adopted, and therefore the implementation principle and structure will not be described in detail.

[0074] In one embodiment, the rack comprises a fixed block and a crossbeam, one end of the crossbeam is connected with the fixed block, and the other end is rotatably provided with a thrust plate 71, that is, the thrust plate 71 is arranged at the end of the crossbeam through a driving member, and the thrust plate 71 can exert an external force to the short side of the box under the action of the driving member, so as to complete the inward folding of the short side of the box by 90 degrees. The crossbeam is provided with a baffle 72 at a position opposite to the thrust plate, the height of the baffle 72 is less than the height of the box, and the baffle 72 is in a circular arc shape. Because the height of the baffle 72 is less than the height of the box, when the box contacts the baffle 72 and continues to move forward, the baffle gives the short side of the box an obstacle force to make the short side fold inward by 90 degrees, and the circular arc shape plays a guiding role to ensure the folding effect. The lower part of the pressing block is oppositely provided with a folding arm 74. In this embodiment, the rack is taken as the basic frame of the entire packaging device, and has certain stability and strength; the thrust plate 71, the baffle 72 and the folding arm 74 are all integrated on the rack, the equipment space is reasonably utilized, the entire packaging device occupies a small area, is easy to install and is not easily affected by the space factor.

[0075] In one embodiment, the packaging device 7 and the adhesive device 9 are further provided with a rotating device 8, the rotating device 8 comprises a rotating table, the rotating table is connected with a driving member to realize the movement and rotation of the rotating table. The movement of the rotating table means that the rotating table moves to the end of the limiting plate 75, the box after top folding enters the rotating table, and the box on the rotating table is moved to the working position of the adhesive device 9. The rotation of the rotating table means that the short side of the box required to be adhered is rotated to align with the working position of the adhesive device, so as to facilitate the adhesive work of the adhesive device 9. The connection of the component and the driving member realizes the movement and rotation of the component, which is common in the prior art, so the application will not repeat the implementation principle and structure. The upper part of the rotating table is provided with a mechanical claw, the box on the rotating table is sent into the adhesive device 9 through the mechanical claw, the mechanical claw completes the transfer of the box, and the mechanical claw can stably grasp the box and is not easy to fall off during the transfer process. Preferably, the side of the rotating table parallel to the feeding direction of the mechanical claw is provided with a stop plate, the setting of the stop plate effectively avoids the phenomenon that the box falls off from the rotating table during rotation, and ensures the safety and stability of the rotation process.

[0076] In one embodiment, the gluing device 9 comprises four sticking units arranged in a rectangular frame; the four sticking units are used to glue the four edges of the box (here, the four edges refer to the two short edges on the top of the box and the two short edges on the bottom opposite to the top), and the four edges of the box are simultaneously stuck to improve the work efficiency. It should be noted that since the gluing device is used to fold the short edges of the box, the box after being packaged by the packaging device 7 needs to be rotated before entering the gluing device 9, and the initial state is that the long edges on the top of the box are parallel to the limiting plate; the box needs to be rotated to the state that the long edges on the top of the box are perpendicular to the limiting plate, so that the short edges on the top of the box face the sticking units, and the short edges are convenient to be glued.

[0077] The sticking unit comprises a fixed plate, the fixed plate is provided with a unwinding mechanism, a cutting mechanism and a sticking mechanism, the unwinding mechanism is arranged on one side of the sticking mechanism, and the cutting mechanism is arranged above or below the sticking mechanism. In this embodiment, the fixed plate is used as the main frame of the sticking unit, and other components are integrally arranged on the fixed plate, which is convenient for installation and management; the adhesive tape wound in the form of a roll is installed on the unwinding mechanism, the adhesive tape stretched from the adhesive tape roll passes through the unwinding mechanism and extends to the sticking mechanism, and the cutting mechanism realizes the cutting of the adhesive tape through stretching and contraction. The whole process has high automation degree, high sticking efficiency and standardization, and improves the sticking aesthetics.

[0078] In one embodiment, as Figure 8As shown, the marking device 11 comprises a marking platform 111 for completing the marking operation on the box. Specifically, the marking platform 111 in this embodiment has a certain length, and a plurality of rollers are arranged on the marking platform 111 to drive the movement of the box on the marking platform 111. A first marking mechanism 112 and a second marking mechanism 114 are arranged on one side of the marking platform 111 in sequence, and a positioning mechanism is arranged between the first marking mechanism 112 and the second marking mechanism 114. The first marking mechanism 112 and the second marking mechanism 114 are both used for marking the box on the marking platform 111, and the positioning mechanism is arranged to position the box in a region to determine whether the marked region meets the requirements. Specifically, the working principle is as follows: when the box moves to the position of the positioning mechanism on the marking platform 111, the positioning mechanism positions the box to determine the position of the box and the marking region, and if it meets the requirements, the two marking mechanisms work; if it does not meet the marking requirements, the position of the box is adjusted to meet the marking requirements. It is worth noting that the first marking mechanism 112 and the second marking mechanism 114 can mark the box simultaneously or sequentially, which can be determined according to the situation. In this embodiment, the marking is performed sequentially, and the second marking mechanism 114 marks after the first marking mechanism 112 marks, which facilitates control and ensures clear work without confusion, thereby ensuring the quality of work.

[0079] The first marking mechanism 112 comprises a first marking plate connected with a rotating mechanism, which rotates under the drive of the rotating mechanism to mark different surfaces of the box. Specifically, the first marking plate is rectangular and has the same shape as the label to be marked, and the first marking plate has an adsorption effect on the label (it is worth noting that the adsorption force is not very strong and will not affect the separation between the label and the first marking plate when it is pasted on the box). After the label is placed on the first marking plate, the first marking plate moves to the vicinity of the box together with the rotating mechanism, and then rotates at different angles by the rotating mechanism, so that the label on the first marking plate faces different sides of the box, and then the label on the first marking plate is pasted on the box to complete the marking operation. It is worth noting that the rotating mechanism itself not only has a rotating function, but also has a moving function to complete the approach or away from the box. Specifically, the rotating mechanism can be connected with two different driving sources to realize the functions of moving and rotating, which is relatively simple, and this embodiment will not be described in detail. Of course, the label placed on the first marking plate can be placed manually or automatically. The automatic placement can be realized by arranging a mechanical gripper to place the label on the first marking plate.

[0080] The second marking mechanism 114 comprises a second marking plate connected with a moving mechanism, and the second marking plate marks one surface of the box under the driving of the moving mechanism. Since multiple surfaces of the box usually need to be marked with labels and one surface needs to be marked with multiple different labels, the second marking mechanism 114 only needs to realize the marking operation on one single surface, and does not need to realize the rotating marking operation, thereby reasonably using the configuration and saving the cost. Specifically, the second marking plate has an adsorption effect on the label (it is worth noting that the adsorption force is not very strong and does not affect the separation between the label and the second marking plate when the label is pasted on the box), and after the label is placed on the second marking plate, the moving mechanism is used to make the label on the second marking plate face one surface of the box, and then the label is pasted on the box to complete the marking operation. Of course, the label placed on the second marking plate can be placed manually or automatically. The automatic placement can be realized by setting a mechanical gripper to place the label on the second marking plate.

[0081] In one embodiment, the second marking mechanism 114 is provided with a plurality of second marking mechanisms, which can realize simultaneous marking operation on different parts of a single box, or can realize simultaneous marking operation on multiple boxes. Therefore, the provision of the plurality of second marking mechanisms 114 diversifies the marking process, and different operations can be performed according to different situations to increase the applicability. The second marking mechanism 114 comprises a label storage table for placing labels, and a moving mechanism is arranged between the label storage table and the marking platform, and a second marking plate is arranged on the moving mechanism. The second marking plate takes the labels from the label storage table and marks the box on the marking platform under the driving of the moving mechanism. Arranging the moving mechanism between the label storage table and the marking platform facilitates the taking of labels and the pasting of labels on the box, shortens the moving distance of the moving mechanism, and thus improves the work efficiency. Specifically, the moving mechanism can not only move back and forth between the label storage table and the marking platform, but also can move up and down by itself to enable the second marking plate to contact the labels on the label storage table. Of course, the moving mechanism can not move up and down by itself, and an additional mechanical arm can be arranged to move up and down to grab the labels on the label storage table and place them on the second marking plate. The two methods can be selected according to the actual situation.

[0082] In one embodiment, a monitoring mechanism 113 is arranged between two adjacent second marking mechanisms 114, the monitoring mechanism 113 comprising a camera, the camera being electrically connected to the controller, and the camera facing the label storage table in the second marking mechanism 114; specifically, a steel frame is arranged between the two second marking mechanisms 114, and the camera is movably arranged on the steel frame, so that the camera can be accurately positioned on the label storage table. The arrangement of the monitoring mechanism 113 facilitates the verification of the labels on the label storage table, ensures that the labels are correct, and thus ensures the accuracy of the labeling process; and the remaining labels on the label storage table can also be monitored in real time, and when the labels are about to be used up, a signal is sent to the controller, and the controller provides a worker to replace the labels in time to complete the replenishment of the labels.

[0083] In one embodiment, a conveying device 10 is further arranged between the adhesive device 9 and the marking device 11, the conveying device 10 being connected to the marking platform 111 in the marking device 11, and the conveying device 10 comprising a moving table, and a push plate being arranged on the moving table, and the push plate moving on the moving table to push the box from the moving table to the marking platform 111. The arrangement of the conveying device 10 further increases the automation of the entire marking process and improves the work efficiency; the push plate is used to push the box to the marking platform 111, and manual placement of the box on the marking platform 111 is not required, so that the labor cost is saved and the efficiency is improved. Here, the moving table and the marking platform 111 are in the same horizontal plane, so that the pushing process of the box is smooth.

[0084] The examples described in the utility model merely describe the preferred embodiments of the utility model, and do not limit the utility model concept and scope, and various deformations and improvements of the technical scheme of the utility model made by the engineering and technical personnel in the field without departing from the design idea of the utility model shall fall within the protection scope of the utility model.

Claims

1. An automated box packing system comprising a box loading device and a box sealing device arranged in sequence, the box loading device being configured to load components into a box, the box sealing device being configured to seal the box; characterized in that: The boxing equipment comprises an opening device, a sponge placing device, a boxing device and a sealing device arranged in sequence; the sponge placing device comprises a storage part for storing the first sponge and a conveying part for conveying the first sponge into the inside of the box in an open state; the first sponge is in a cross shape and comprises a center part and an edge part; when the first sponge is placed in the inside of the box, the edge part of the first sponge is attached to the side surface of the inside of the box and the center part of the first sponge is attached to the bottom surface of the inside of the box; the sealing device comprises a sealing device, a glue device and a marking device arranged in sequence.

2. An automated case packing system according to claim 1, wherein: The storage part of the sponge placing device is provided with a plurality of storage platforms for placing the first sponge, and a limiting rod is arranged around the storage platform; the conveying part comprises a cross beam arranged above the storage part, and a conveying mechanism movably arranged on the cross beam and moving up and down relative to the cross beam, and an adsorption head is arranged at the end of the conveying mechanism.

3. An automated case packing system as in claim 1, wherein: The boxing equipment further comprises an opening device, a sponge placing device, a boxing device and a sealing device arranged in sequence; the sponge placing device comprises a storage part for storing the first sponge and a conveying part for conveying the first sponge into the inside of the box in an open state; the first sponge is in a cross shape and comprises a center part and an edge part; when the first sponge is placed in the inside of the box, the edge part of the first sponge is attached to the side surface of the inside of the box and the center part of the first sponge is attached to the bottom surface of the inside of the box; the sealing device comprises a sealing device, a glue device and a marking device arranged in sequence.

4. The automated box packing system of claim 1, wherein: The opening device comprises an opening mechanism and a folding mechanism, the opening mechanism comprises an adsorption part and a fixing part, the adsorption part is movable relative to the fixing part, and the adsorption part and the fixing part are both used for adsorbing the box; the folding mechanism comprises a folding plate, an abutting plate and a pair of oppositely arranged clamping rollers, the folding plate and the abutting plate are oppositely arranged, and the folding plate and the abutting plate are both arranged between the two clamping rollers; the clamping roller is connected with a first driving part, and the clamping roller is used for bending one pair of opposite surfaces of the bottom of the box towards the inside of the box and forming a crease; the folding plate is connected with a second driving part, and the folding plate and the abutting plate are used for bending the other pair of opposite surfaces of the bottom of the box towards the inside of the box and forming a crease.

5. The automated box packing system of claim 1, wherein: The sealing device comprises two limiting plates oppositely arranged, and a clamping space is formed between the two limiting plates; a rack is arranged above the clamping space, and a folding arm oppositely arranged is arranged on the rack, the folding arm is used for folding the two opposite side walls of the top of the box inward by 90 degrees; and a thrust plate and a baffle are further arranged on the rack, the thrust plate and the baffle are oppositely arranged, and the thrust plate and the baffle are used for folding the other two opposite side walls of the top of the box inward by 90 degrees.

6. An automated case packing system as claimed in claim 5, wherein: The rack comprises a fixed block and a cross beam, one end of the cross beam is connected with the fixed block, the other end is rotatably provided with a thrust plate; the cross beam is provided with a baffle at a position opposite to the thrust plate, the height of the baffle is less than the height of the box, and the baffle is in a circular arc shape; the lower part of the pressing block is oppositely provided with a folding arm.

7. The automated box packing system of claim 1, wherein: A rotating device is further arranged between the sealing device and the glue device, the rotating device comprises a rotating table, the rotating table is connected with a driving part to realize the movement and rotation of the rotating table, and a mechanical claw is arranged above the rotating table to send the box on the rotating table into the glue device.

8. The automated box packing system of claim 1 or 7, wherein: The gluing device comprises four gluing units arranged in a rectangular frame; the four gluing units are used for gluing four edges of the box body; the gluing unit comprises a fixed plate, the fixed plate is provided with a unwinding mechanism, a cutting mechanism and a gluing mechanism, the unwinding mechanism is arranged on one side of the gluing mechanism, and the cutting mechanism is arranged above or below the gluing mechanism.

9. The automated box packing system of claim 1, wherein: The marking device comprises a marking platform, a first marking mechanism and a second marking mechanism are sequentially arranged on one side of the marking platform, and a positioning mechanism is arranged between the first marking mechanism and the second marking mechanism; the first marking mechanism comprises a first marking plate, the first marking plate is connected with a rotating mechanism, and the first marking plate rotates under the driving of the rotating mechanism to mark different surfaces of the box body; the second marking mechanism comprises a second marking plate, the second marking plate is connected with a moving mechanism, and the second marking plate marks one surface of the box body under the driving of the moving mechanism.

10. An automated case packing system as claimed in claim 9, wherein: The second marking mechanism is provided with a plurality of second marking mechanisms, and the second marking mechanism comprises a label storage table, a moving mechanism is arranged between the label storage table and the marking platform, a second marking plate is arranged on the moving mechanism, and the second marking plate takes labels from the label storage table and marks the box body on the marking platform under the driving of the moving mechanism.

Citation Information

Patent Citations

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