Jig capable of quickly identifying flatness of product blank

Abstract

The utility model relates to the technical field of machining detection, in particular to a jig capable of rapidly recognizing the flatness of a product blank. A rotating mechanism is arranged in the rotating ring; the positioning molds are annularly distributed on the rotating ring in a pairwise opposite manner; the first electric push rods are fixed to the rotating rings through supports, and the movable ends of the first electric push rods are fixed to the positioning mold. The mounting frame is arranged above the rotating ring and is fixed on the base; a flatness measurement camera device is arranged on the right side of the bottom of the mounting frame and is connected with a computer; the second electric push rod is fixed in the mounting frame through a bracket; the push plate is arranged on the upper left part of the rotating ring and is arranged on the right side of the corresponding positioning mold; the push plate is connected with the movable end of the second electric push rod through a rod. Precise positioning of the product blank is achieved, movement of the product blank is avoided, detection consistency is improved, and practicability is improved. And qualified product sorting is automatically completed, manual intervention is reduced, the collision risk is reduced, and the whole process is efficient and coherent.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing and testing technology, specifically to a fixture for quickly identifying the flatness of product blanks. Background Technology

[0002] Traditional product blank flatness inspection relies heavily on manual operation or single measuring devices, resulting in low efficiency and susceptibility to subjective factors. Existing fixtures often suffer from inaccurate positioning, unstable transmission, and insufficient automation, leading to long inspection cycles and poor consistency. Furthermore, the sorting and transmission processes require the coordination of multiple devices. Therefore, a fixture for rapidly identifying the flatness of product blanks is proposed. Utility Model Content

[0003] The purpose of this utility model is to address the shortcomings and deficiencies of existing technologies by providing a fixture for quickly identifying the flatness of product blanks, achieving precise positioning of product blanks, preventing product blank movement, improving inspection consistency, and enhancing practicality; it also automatically completes the sorting of qualified products, reduces manual intervention, lowers the risk of bumps and collisions, and ensures an efficient and seamless overall process.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: it includes a base;

[0005] It also includes:

[0006] A rotating ring is mounted on a base; a rotating mechanism is provided inside the rotating ring.

[0007] The positioning molds are of several kinds, and are arranged in a ring with each other in pairs;

[0008] The first electric push rod is a plurality of such push rods, each of which is fixed on the rotating ring by a bracket. The movable end of the first electric push rod is fixed to the positioning mold, and the first electric push rod is connected to an external power source.

[0009] The mounting frame is located above the rotating ring and is fixed to the base; a flatness measuring camera is provided on the bottom right side of the mounting frame, and the flatness measuring camera is connected to a computer.

[0010] The second electric push rod is fixed in the mounting frame by a bracket and is connected to an external power source.

[0011] The push plate is located on the left side of the rotating ring and on the right side of the corresponding positioning mold; the push plate is connected to the movable end of the second electric push rod via a rod.

[0012] Preferably, the rotating mechanism comprises:

[0013] A rotating motor is fixed on the base and connected to an external power source.

[0014] A rotating shaft, wherein the rotating shaft is connected to the output shaft of a rotating motor;

[0015] The first connecting rod consists of several rods, which are fixed to the rotating shaft in a ring shape. The other end of the first connecting rod is fixed to the inner ring wall of the rotating ring.

[0016] There are several connecting rods, each fixed to the bottom of the rotating ring. A slider is fixed to the bottom of the connecting rod, and an annular slide rail is fixed to the base. The slider slides on the annular slide rail.

[0017] Preferably, the discharge plate is located on the bottom right side of the rotating ring, and the rotating ring has several slots; the bottom of the discharge plate is located on the No. 3 electric push rod, which is fixed on the base and connected to an external power source; the movable end of the No. 3 electric push rod is fixed to the bottom of the discharge plate.

[0018] Preferably, the movable plate is located above the discharge plate; support plates are fixed on both the left and right sides of the upper surface of the discharge plate, and the movable plate is mounted on the support plates; a movable motor is fixed on the support plate on the left side, and a screw is connected to the output shaft of the movable motor. The screw is screwed onto the support plate on the right side through a bearing; a movable block is threaded onto the screw and fixed to the bottom of the movable plate.

[0019] Preferably, the transmitter is mounted on a movable plate and connected to an external power source; the transmitter is fixed to the movable plate by front and rear frames.

[0020] Preferably, guide plates are fixed on the left side of both the front and rear frames, and the guide plates are inclined from left to right from the inside to the outside.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. Achieve precise positioning of product blanks, prevent product blank movement, improve inspection consistency, and enhance practicality;

[0023] 2. Automatically completes the sorting of qualified products, reducing manual intervention, lowering the risk of bumps and knocks, and ensuring a highly efficient and seamless overall process. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model.

[0025] Figure 2 This is the southwest isometric view of this utility model.

[0026] Figure 3 yes Figure 2 Enlarged view of part A in the image.

[0027] Figure 4 yes Figure 2 Enlarged view of part B in the image.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Base; 2. Rotating ring; 2-1. Empty groove; 3. Rotating mechanism; 3-1. Rotating motor; 3-2. Rotating shaft; 3-3. Connecting rod 1; 3-4. Slider; 3-5. Circular slide rail; 3-6. Positioning mold; 4. Electric push rod 1; 5. Mounting bracket; 6. Flatness measuring camera device; 7. Electric push rod 2; 8. Push plate; 9. Discharge plate; 10. Electric push rod 3; 11. Moving plate; 12. Support plate; 13. Moving motor; 14. Screw; 15. Moving block; 16. Transmitter; 17. Frame; 18. Guide plate; 19. Detailed Implementation

[0030] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] The specific implementation method adopts the following technical solution:

[0032] Please see Figure 1-4 This embodiment includes a base 1;

[0033] It also includes:

[0034] Rotating ring 2, wherein the rotating ring 2 is disposed on the base 1; the rotating ring 2 is provided with a rotating mechanism 3; the rotating mechanism 3 includes:

[0035] The rotating motor 3-1 is fixed to the base 1 by bolts. The rotating motor 3-1 is connected to an external power source. The specific model of the rotating motor 3-1 is purchased and installed directly from the market according to the actual usage requirements.

[0036] Rotating shaft 3-2 is connected to the output shaft of rotating motor 3-1;

[0037] There are several connecting rods 3-3, which are fixed in a ring on the rotating shaft 3-2. The other end of the connecting rod 3-3 is fixed on the inner ring wall of the rotating ring 2.

[0038] There are several connecting rods 3-4, which are fixed to the bottom of the rotating ring 2. The bottom of the connecting rod 3-4 is fixed with a slider 3-5 by bolts. An annular slide rail 3-6 is fixed on the base 1. The slider 3-5 slides on the annular slide rail 3-6.

[0039] Positioning mold 4, there are several positioning molds 4, and they are arranged in a ring on the rotating ring 2 in pairs facing each other;

[0040] The number of electric push rods 5 is several, and they are fixed on the rotating ring 2 by brackets. The movable end of the electric push rod 5 is fixed to the positioning mold 4. The electric push rod 5 is connected to an external power supply. The specific model of the electric push rod 5 is purchased, installed and used directly from the market according to the actual use requirements.

[0041] Mounting bracket 6 is located above rotating ring 2 and fixed to base 1; a flatness measuring camera device 7 is provided on the bottom right side of mounting bracket 6 and is connected to a computer; the specific model of flatness measuring camera device 7 is purchased directly from the market and installed and used according to actual usage requirements.

[0042] The second electric push rod 8 is fixed in the mounting bracket 6 by a bracket. The second electric push rod 8 is connected to an external power supply. The specific model of the second electric push rod 8 is purchased directly from the market and installed and used according to the actual usage requirements.

[0043] Push plate 9 is located on the left side of the rotating ring 2 and on the right side of the corresponding positioning mold 4; push plate 9 is connected to the movable end of the second electric push rod 8 via a rod.

[0044] The discharge plate 10 is located on the bottom right side of the rotating ring 2, and the rotating ring 2 has several empty slots 2-1. The bottom of the discharge plate 10 is provided with a No. 3 electric push rod 11, which is fixed to the base 1 by bolts. The No. 3 electric push rod 11 is connected to an external power supply. The specific model of the No. 3 electric push rod 11 is purchased and installed directly from the market according to the actual use requirements. The movable end of the No. 3 electric push rod 11 is fixed to the bottom of the discharge plate 10.

[0045] A movable plate 12 is positioned above the discharge plate 10. Support plates 13 are fixed to both the left and right sides of the upper surface of the discharge plate 10, and the movable plate 12 is mounted on the support plates 13. A movable motor 14 is fixed to the support plate 13 on the left side by bolts. A screw 15 is connected to the output shaft of the movable motor 14, and the screw 15 is screwed onto the support plate 13 on the right side through a bearing. A movable block 16 is threaded onto the screw 15 and fixed to the bottom of the movable plate 12.

[0046] The transmission machine 17 is mounted on the movable plate 12 and is connected to an external power supply. The specific model of the transmission machine 17 is purchased, installed and used directly from the market according to actual usage requirements. The transmission machine 17 is fixed to the movable plate 12 by the front and rear frames 18. Guide plates 19 are fixed on the left side of the front and rear frames 18, and the guide plates 19 are inclined from left to right from the inside to the outside.

[0047] When using this utility model, the product blanks are respectively embedded in the positioning molds 4; the rotating motor 3-1 is started, causing the rotating ring 2 to rotate, and the product blanks are rotated to the bottom of the flatness measuring camera device 7. If the inspection is qualified, the third electric push rod 11 is started, causing the conveyor 17 to rise into the empty slot 2-1. The first electric push rod 5 is started, causing the two positioning molds 4 to separate, and the product blanks fall onto the conveyor 17. The second electric push rod 8 is started, causing the push plate 9 to move to the left, driving the product blanks to be pushed onto the conveyor 17. The conveyor 17 and the moving motor 14 are started, the screw 15 rotates, causing the moving block 16 to move to the left, driving the moving plate 12 to move to the left. The conveyor 17 drives the product blanks to move to the left, so that the product blanks finally move to the left out of the base 1. The guide plate 19 makes the product blanks move stably, allowing the product blanks to enter the next processing step, improving the efficiency of inspection.

[0048] Compared with the prior art, the beneficial effects of this utility model are:

[0049] 1. The positioning mold 4 and the rotating motor 3-1 are used to achieve precise positioning of the product blank, avoid product blank movement, and improve the consistency of inspection;

[0050] 2. By linking the flatness measuring camera device 7 with the positioning mold 4, the sorting of qualified products is completed automatically, reducing manual intervention;

[0051] 3. The conveyor 17, pusher 9 and moving motor 14 work together to achieve stable transmission and automatic discharge of product blanks, reducing the risk of collisions;

[0052] 4. The guide plate 19 design ensures stable movement of the product blank, facilitates connection with subsequent processing steps, and makes the overall process efficient and smooth.

[0053] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A fast-identify product blank flatness jig, comprising a base (1); characterized in that It also comprises: a rotating ring (2) provided on the base (1); a rotating mechanism (3) is provided in the rotating ring (2); a positioning mold (4), the number of the positioning mold (4) is several, and the positioning mold (4) is arranged in pairs on the rotating ring (2) in a ring shape; a first electric push rod (5), the number of the first electric push rod (5) is several, and the first electric push rod (5) is fixed on the rotating ring (2) through a support, the movable end of the first electric push rod (5) is fixed with the positioning mold (4), and the first electric push rod (5) is connected with an external power supply; a mounting bracket (6) provided above the rotating ring (2), the mounting bracket (6) is fixed on the base (1); a flatness measurement camera device (7) is arranged on the bottom right side of the mounting bracket (6), and the flatness measurement camera device (7) is connected with a computer; a second electric push rod (8) fixed in the mounting bracket (6) through a support, and the second electric push rod (8) is connected with an external power supply; a push plate (9) arranged on the left side of the rotating ring (2) and on the right side of the corresponding positioning mold (4); the push plate (9) is connected with the movable end of the second electric push rod (8) through a rod.

2. The fixture of claim 1, wherein: The rotating mechanism (3) comprises: a rotating motor (3-1) fixed on the base (1), and the rotating motor (3-1) is connected with an external power supply; a rotating shaft (3-2) connected with the output shaft of the rotating motor (3-1); a first connecting rod (3-3), the number of the first connecting rod (3-3) is several, and the first connecting rod (3-3) is fixed on the rotating shaft (3-2) in a ring shape, and the other end of the first connecting rod (3-3) is fixed on the inner ring wall of the rotating ring (2); a second connecting rod (3-4), the number of the second connecting rod (3-4) is several, and the second connecting rod (3-4) is fixed on the bottom of the rotating ring (2), and the bottom of the second connecting rod (3-4) is fixed with a sliding block (3-5), and a ring-shaped sliding rail (3-6) is fixed on the base (1), and the sliding block (3-5) is slidingly arranged on the ring-shaped sliding rail (3-6).

3. The fixture of claim 1, wherein: An outlet plate (10) is arranged on the bottom right side of the rotating ring (2), and a plurality of grooves (2-1) are arranged on the rotating ring (2); the bottom of the outlet plate (10) is arranged on a third electric push rod (11), the third electric push rod (11) is fixed on the base (1), and the third electric push rod (11) is connected with an external power supply; the movable end of the third electric push rod (11) is fixed on the bottom of the outlet plate (10).

4. The fixture of claim 3, wherein: The moving plate (12) is arranged above the discharging plate (10); the upper surface of the discharging plate (10) is fixed with support plates (13) on the left and right sides, and the moving plate (12) is arranged on the support plates (13); the left support plate (13) is fixed with a moving motor (14), the output shaft of the moving motor (14) is connected with a screw rod (15), the screw rod (15) is rotatably connected with the right support plate (13) through a bearing; the screw rod (15) is rotatably connected with a moving block (16) through threads, and the moving block (16) is fixed on the bottom of the moving plate (12).

5. The fixture of claim 4, wherein: The transmission machine (17) is arranged on the moving plate (12), and the transmission machine (17) is connected with an external power supply.

6. The fixture of claim 5, wherein: The left sides of the front and rear racks (18) are fixed with guide plates (19), and the guide plates (19) are arranged from left to right and from inside to outside.

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