Simulator spring assembly production line

By using a simulator-based cleaning and inspection system for the spring assembly production line, the challenges of automated cleaning and inspection during production were solved, thereby improving production efficiency.

CN224058119UActive Publication Date: 2026-03-31WUXI KAILUNA SPRING
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing simulator spring assembly production process is not conducive to automatic cleaning and inspection, resulting in low production efficiency.

Method used

A simulator spring assembly production line was designed, comprising a cleaning mechanism, a dust extraction mechanism, and a rotating mechanism. It utilizes a transmission system of worm gears, worm wheels, sprockets, and bevel gears to achieve automated cleaning and inspection.

Benefits of technology

It enables automatic cleaning and inspection of the simulator spring assembly, improving production efficiency. It has a simple structure and is easy to use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224058119U_ABST
    Figure CN224058119U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of simulator spring assembly production, particularly relates to a simulator spring assembly production line, and aims to solve the problem that the production efficiency is reduced due to the fact that automatic cleaning and detection are inconvenient in the production process of an existing simulator spring assembly, the following scheme is provided: the simulator spring assembly production line comprises a workbench; the vertical plate is fixedly installed at the top of the workbench, a top plate and a side plate are fixedly installed on the outer side of the vertical plate, a cleaning mechanism is arranged on the top plate and used for cleaning the assembly, and a displayer and a camera are fixedly installed on the outer side of the vertical plate and the bottom of the top plate correspondingly; the air bellow is fixedly installed on one side of the side plate, a dust collection mechanism is arranged in the air bellow and used for collecting dust, and a dust collection opening is fixedly formed in the side plate. In the using process, automatic cleaning and detection can be conveniently carried out, so that the production efficiency can be effectively improved, the structure is simple, and use is convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of simulator spring assembly manufacturing technology, and in particular to a simulator spring assembly production line. Background Technology

[0002] A spring assembly is a device composed of springs and other components, which has multiple functions such as shock absorption, vibration reduction, support, guidance, reset, and fastening. A simulator spring assembly production line refers to an automated production line specifically designed to produce the spring assemblies required for simulators.

[0003] In the existing technology, it is not convenient to perform automatic cleaning and inspection on simulator spring assemblies during the production process, which leads to reduced production efficiency. To address this issue, we propose a simulator spring assembly production line. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies where simulator spring assemblies are not easily automated for cleaning and inspection during production, thus reducing production efficiency. The proposed simulator spring assembly production line addresses these issues.

[0005] The simulator spring assembly production line provided in this application adopts the following technical solution:

[0006] The simulator spring assembly production line includes:

[0007] Workbench;

[0008] A vertical plate is fixedly installed on the top of the workbench. A top plate and side plates are fixedly installed on the outside of the vertical plate. A cleaning mechanism is installed on the top plate to clean the components. A monitor and a camera are fixedly installed on the outside of the vertical plate and the bottom of the top plate, respectively.

[0009] The bellows is fixedly installed on one side of the side panel. A dust collection mechanism is installed inside the bellows to collect dust. A dust collection port is fixedly installed on the side panel and is fixedly connected to the bellows.

[0010] A turntable is mounted on top of a workbench and has a rotating mechanism. The workbench has a first and a second through slot. A filter plate is installed inside the air box, and multiple placement slots are provided on the top of the turntable.

[0011] Furthermore, a motor is fixedly installed at the bottom of the workbench, and the same worm gear is rotatably installed on the workbench and the bellows. One end of the worm gear is fixedly connected to the output shaft of the motor, and a worm wheel meshes on the worm gear. When the worm gear rotates, it drives the worm wheel to rotate.

[0012] Furthermore, the rotating mechanism includes a rotating rod, and a second through hole is provided on the inner wall of one side of the first through groove. The second through hole communicates with the third through hole. The rotating rod is rotatably installed in the second through hole. One end of the rotating rod is fixedly connected to the worm gear, and the other end of the rotating rod and the outer side of the first rotating shaft are both fixedly installed with second bevel gears. The two second bevel gears mesh with each other. When the rotating rod rotates, the two second bevel gears mesh and drive each other.

[0013] Furthermore, a fourth rotating shaft is rotatably mounted on the top plate. A sponge cleaning plate is fixedly mounted on one end of the fourth rotating shaft, and a second sprocket is fixedly mounted on the other end of both the fourth rotating shaft and the third rotating shaft. The same second chain meshes on the two second sprockets. When the third rotating shaft rotates, the two second sprockets are driven by the second chain.

[0014] Furthermore, a third rotating shaft is rotatably mounted on the top plate. A brush cleaning disc is fixedly mounted on one end of the third rotating shaft. A first sprocket is fixedly mounted on the outer side of the third rotating shaft and the other end of the worm. The same first chain meshes on the two first sprockets. When the worm rotates, the two first sprockets can be driven by the first chain.

[0015] Furthermore, the dust collection mechanism includes a vertical plate, which is fixedly installed inside the air box. A second rotating shaft is rotatably mounted on the vertical plate, and an impeller is fixedly mounted on the second rotating shaft. One end of the second rotating shaft and the outer side of the worm are both fixedly mounted with a first bevel gear. The two first bevel gears mesh with each other, and when the worm rotates, the two first bevel gears mesh and drive each other.

[0016] Furthermore, the rotating mechanism includes a first rotating shaft, a first through hole is provided on the worktable, the first through hole communicates with a second through groove, the first rotating shaft is rotatably installed in the first through hole, one end of the first rotating shaft is fixedly connected to the bottom of the turntable, and when the first rotating shaft rotates, the first rotating shaft drives the turntable to rotate.

[0017] In summary, this application includes at least one of the following beneficial technical effects:

[0018] 1. When the motor is turned on, the worm gear drives the first sprocket to rotate. The two first sprockets are driven by the first chain. The third shaft drives the second sprocket to rotate. The two second sprockets are driven by the second chain. The third shaft and the fourth shaft drive the brush cleaning disc and the sponge cleaning disc to rotate respectively, thereby enabling automatic cleaning of the simulator spring assembly.

[0019] 2. In this solution, when the worm rotates, it drives the worm wheel and the first bevel gear to rotate. The two first bevel gears mesh and drive each other, and the second rotating shaft drives the impeller to rotate. The suction force generated by the rotation of the impeller can collect the dust generated during cleaning. At the same time, the two second bevel gears mesh and drive each other, and the first rotating shaft drives the turntable to rotate, which in turn can automatically rotate the simulator spring assembly.

[0020] This invention enables automatic cleaning and detection during use, thereby effectively improving production efficiency. It has a simple structure and is easy to use. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the main structure of the simulator spring assembly production line proposed in this utility model;

[0022] Figure 2 This is a schematic diagram of the rotating mechanism of the simulator spring assembly production line proposed in this utility model.

[0023] Figure 3 This is a schematic diagram of the dust collection mechanism of the simulator spring assembly production line proposed in this utility model.

[0024] Figure 4 The simulator spring assembly production line proposed in this utility model Figure 1 An enlarged structural diagram of part A in the middle.

[0025] Reference numerals: 1. Workbench; 2. First through slot; 3. Second through slot; 4. Vertical plate; 5. Top plate; 6. Side plate; 7. Bellows; 8. Monitor; 9. Camera; 10. Turntable; 11. Placement slot; 12. Filter plate; 13. Vertical plate; 14. Motor; 15. Worm gear; 16. Second rotating shaft; 17. Impeller; 18. First bevel gear; 19. Worm gear; 20. Rotating rod; 21. First rotating shaft; 22. Second bevel gear; 23. Third rotating shaft; 24. Fourth rotating shaft; 25. First sprocket; 26. First chain; 27. Second sprocket; 28. Second chain. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Example 1

[0028] Reference Figures 1-4 Simulator spring assembly production line, including:

[0029] Workbench 1;

[0030] Vertical plate 4 is fixedly installed on the top of workbench 1. Top plate 5 and side plate 6 are fixedly installed on the outside of vertical plate 4. A cleaning mechanism is provided on top plate 5 for cleaning components. A display 8 and a camera 9 are fixedly installed on the outside of vertical plate 4 and the bottom of top plate 5, respectively.

[0031] The bellows 7 is fixedly installed on one side of the side plate 6. The bellows 7 is equipped with a dust collection mechanism for collecting dust. A dust collection port is fixedly installed on the side plate 6 and is fixedly connected to the bellows 7.

[0032] Turntable 10 is rotatably mounted on the top of workbench 1. Turntable 10 is equipped with a rotating mechanism. The workbench 1 has a first through groove 2 and a second through groove 3. The air box 7 is equipped with a filter plate 12. The top of turntable 10 has multiple placement grooves 11.

[0033] Reference Figures 2-4 A motor 14 is fixedly installed at the bottom of the workbench 1. The same worm gear 15 is rotatably mounted on the workbench 1 and the bellows 7. One end of the worm gear 15 is fixedly connected to the output shaft of the motor 14. A worm wheel 19 meshes with the worm gear 15. When the worm gear 15 rotates, it drives the worm wheel 19 to rotate. The rotating mechanism includes a rotating rod 20. A second through hole is opened on one side of the inner wall of the first through groove 2, communicating with a third through hole. The rotating rod 20 is rotatably installed in the second through hole. One end of the rotating rod 20 is fixedly connected to the worm wheel 19, and the other end of the rotating rod 20... A second bevel gear 22 is fixedly installed on the outer side of the first rotating shaft 21. The two second bevel gears 22 mesh with each other. When the rotating rod 20 rotates, the two second bevel gears 22 mesh and drive. A fourth rotating shaft 24 is rotatably installed on the top plate 5. A sponge cleaning plate is fixedly installed on one end of the fourth rotating shaft 24. A second sprocket 27 is fixedly installed on the other end of the fourth rotating shaft 24 and the other end of the third rotating shaft 23. The same second chain 28 meshes on the two second sprockets 27. When the third rotating shaft 23 rotates, the two second sprockets 27 are driven by the second chain. 28. A third rotating shaft 23 is rotatably mounted on the top plate 5. A brush cleaning disc is fixedly mounted on one end of the third rotating shaft 23. A first sprocket 25 is fixedly mounted on the outer side of the third rotating shaft 23 and the other end of the worm gear 15. The same first chain 26 meshes on the two first sprockets 25. When the worm gear 15 rotates, the two first sprockets 25 can be driven by the first chain 26. The vacuuming mechanism includes a vertical plate 13, which is fixedly mounted inside the air box 7. A second rotating shaft 16 is rotatably mounted on the vertical plate 13. A brush cleaning disc is fixedly mounted on the second rotating shaft 16. There is an impeller 17, and one end of the second rotating shaft 16 and the outer side of the worm 15 are both fixedly installed with first bevel gears 18. The two first bevel gears 18 mesh with each other. When the worm 15 rotates, the two first bevel gears 18 mesh and drive each other. The rotating mechanism includes a first rotating shaft 21. A first through hole is opened on the worktable 1. The first through hole communicates with the second through groove 3. The first rotating shaft 21 is rotatably installed in the first through hole. One end of the first rotating shaft 21 is fixedly connected to the bottom of the turntable 10. When the first rotating shaft 21 rotates, the first rotating shaft 21 drives the turntable 10 to rotate.

[0034] The implementation principle of the simulator spring assembly production line in this application embodiment is as follows: During use, the simulator spring assembly is placed in the placement slot 11 on the turntable 10. The motor 14 is turned on, and the motor 14 drives the worm gear 15 to rotate. The worm gear 15 drives the first sprocket 25 to rotate. The two first sprockets 25 are driven by the first chain 26. Another first sprocket 25 drives the third rotating shaft 23 to rotate. The third rotating shaft 23 drives the second sprocket 27 to rotate. The two second sprockets 27 are driven by the second chain 28. Another second sprocket 27 drives the fourth rotating shaft 24 to rotate. The third rotating shaft 23 and the fourth rotating shaft 24 respectively drive the brush cleaning disc and the sponge cleaning disc to rotate, thereby automatically cleaning the simulator spring assembly. Simultaneously, the worm gear 15 drives the first bevel gear... The first bevel gear 18 rotates, and the two first bevel gears 18 mesh to drive the second rotating shaft 16 to rotate. The second rotating shaft 16 drives the impeller 17 to rotate. The suction generated by the rotation of the impeller 17 can collect the dust generated during cleaning. At the same time, the worm gear 15 drives the worm wheel 19 to rotate, the worm wheel 19 drives the rotating rod 20 to rotate, and the rotating rod 20 drives the second bevel gear 22 to rotate. The two second bevel gears 22 mesh to drive the first rotating shaft 21 to rotate, and the first rotating shaft 21 drives the turntable 10 to rotate. This allows the simulator spring assembly on the turntable 10 to be cleaned sequentially. At the same time, the simulator spring assembly can be photographed and inspected through the camera 9 and the display 8, effectively improving production efficiency.

[0035] Example 2

[0036] The difference between this embodiment and embodiment one is that: the top of the workbench 1 is provided with an annular guide groove, and two guide blocks are slidably installed in the annular guide groove. The outer sides of the two guide blocks are fixedly connected to the bottom of the two turntables 10 respectively. When the turntables 10 rotate, the two guide blocks can stabilize the rotation of the turntables 10.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. Simulator spring assembly production line characterized in that: Include: Workbench (1); Vertical plate (4) is fixedly installed on the top of the workbench (1), the outer side of the vertical plate (4) is fixedly installed with the top plate (5) and the side plate (6), the cleaning mechanism is arranged on the top plate (5), the cleaning mechanism is used for cleaning the assembly, the outer side of the vertical plate (4) and the bottom of the top plate (5) are respectively fixedly installed with the display (8) and the camera (9); The wind box (7) is fixedly installed on one side of the side plate (6), the dust collection mechanism is arranged in the wind box (7), the dust collection mechanism is used for collecting dust, the dust collection port is fixedly installed on the side plate (6), and the dust collection port is fixedly communicated with the wind box (7); The rotating disc (10) is rotatably installed on the top of the workbench (1), the rotating mechanism is arranged on the rotating disc (10), the first through slot (2) and the second through slot (3) are formed in the workbench (1), the filter plate (12) is installed in the wind box (7), and a plurality of placing grooves (11) are formed in the top of the rotating disc (10).

2. The simulator spring assembly line of claim 1, wherein: The rotating mechanism comprises a first rotating shaft (21), a first through hole is formed in the workbench (1), the first through hole is communicated with the second through slot (3), the first rotating shaft (21) is rotatably installed in the first through hole, and one end of the first rotating shaft (21) is fixedly connected with the bottom of the rotating disc (10).

3. The simulator spring assembly line of claim 2, wherein: The bottom of the workbench (1) is fixedly installed with a motor (14), the workbench (1) and the wind box (7) are rotatably installed with the same worm (15), one end of the worm (15) is fixedly connected with the output shaft of the motor (14), and the worm (15) is meshed with the worm wheel (19).

4. The simulator spring assembly line of claim 3, wherein: The dust collection mechanism comprises a vertical plate (13), the vertical plate (13) is fixedly installed in the wind box (7), the second rotating shaft (16) is rotatably installed on the vertical plate (13), the impeller (17) is fixedly installed on the second rotating shaft (16), the first bevel gears (18) are fixedly installed on one end of the second rotating shaft (16) and the outer side of the worm (15), and the two first bevel gears (18) are meshed.

5. The simulator spring assembly line of claim 4, wherein: The rotating mechanism comprises a rotating rod (20), a second through hole is formed in the inner wall of one side of the first through slot (2), the second through hole is communicated with the third through hole, the rotating rod (20) is rotatably installed in the second through hole, one end of the rotating rod (20) is fixedly connected with the worm wheel (19), and the second bevel gears (22) are fixedly installed on the other end of the rotating rod (20) and the outer side of the first rotating shaft (21), and the two second bevel gears (22) are meshed.

6. The simulator spring assembly line of claim 5, wherein: The third rotating shaft (23) is rotatably installed on the top plate (5), the brush cleaning disc is fixedly installed on one end of the third rotating shaft (23), the first sprockets (25) are fixedly installed on the outer side of the third rotating shaft (23) and the other end of the worm (15), and the same first chain (26) is meshed on the two first sprockets (25).

7. The simulator spring assembly line of claim 6, wherein: The fourth rotating shaft (24) is rotatably installed on the top plate (5), the sponge cleaning plate is fixedly installed on one end of the fourth rotating shaft (24), the second sprockets (27) are fixedly installed on the other end of the fourth rotating shaft (24) and the other end of the third rotating shaft (23), and the same second chain (28) is meshed on the two second sprockets (27).