Material primary processing device used before solid state fermentation of radix pseudostellariae rootlets

Abstract

The utility model discloses a material primary processing device before solid state fermentation of radix pseudostellariae rootlets. The material primary processing device comprises a rack, a primary screening assembly, a cleaning assembly, a disinfecting assembly, a flushing assembly, a drying assembly and a crushing assembly, the primary screening assembly comprises a hopper, a first conveying belt and a vibration mechanism, screening holes are formed in the first conveying belt, the first conveying belt is obliquely arranged, and the vibration mechanism is in transmission connection with the first conveying belt; the cleaning assembly comprises a cleaning frame, cleaning nozzles and a second conveying belt, the cleaning nozzles are installed on the cleaning frame, and sieve holes are formed in the second conveying belt; the disinfection assembly comprises a disinfection tank and a third conveying belt; the washing assembly comprises a fourth conveying belt, and the fourth conveying belt is connected with the third conveying belt. The drying assembly comprises a fifth conveying belt, a drying cover and a dryer, the fifth conveying belt is connected with the fourth conveying belt, and the dryer is installed in the drying cover; the crushing assembly comprises a crusher; in general, an efficient, automatic and quality-controllable solution is provided, and the quality of materials is ensured.

Description

Technical Field

[0001] The utility model relates to the field of machining, in particular to a device for primary processing of materials before solid-state fermentation of Pseudostellariae Radix whiskers. Background Art

[0002] As an important traditional Chinese medicine, Pseudostellariae Radix needs to undergo strict primary processing before solid-state fermentation to ensure the smooth progress of the subsequent fermentation process and the stability of product quality. Traditional primary processing methods for Pseudostellariae Radix whiskers are mostly manual operations, which have problems such as low efficiency, unstable quality, and incomplete removal of impurities. Some patents have proposed automated primary processing equipment to achieve efficient primary processing of Pseudostellariae Radix whiskers through mechanical devices.

[0003] Most of the existing primary processing equipment focuses on single functions and lacks an integrated solution for the entire primary processing process. Summary of the Invention

[0004] In view of this, the purpose of the utility model is to propose a device for primary processing of materials before solid-state fermentation of Pseudostellariae Radix whiskers.

[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0006] The application provides a device for primary processing of materials before solid-state fermentation of Pseudostellariae Radix whiskers, which includes a frame, a primary screening component, a cleaning component, a disinfection component, and a drying component. The primary screening component includes a hopper, a first conveyor belt, and a vibration mechanism. The hopper is connected to the frame, and there is a discharge port at the bottom of the hopper. The first conveyor belt is inclined on the frame, and the feeding end of the first conveyor belt is located below the discharge port of the hopper. There are sieve holes on the first conveyor belt. The vibration mechanism is installed on the frame and is传动连接 with the first conveyor belt. The cleaning component includes a cleaning frame, cleaning nozzles, and a second conveyor belt. The cleaning frame is connected to the frame, the cleaning nozzles are installed on the cleaning frame, the second conveyor belt is arranged on the frame, the feeding end of the second conveyor belt is located below the discharging end of the first conveyor belt, there are sieve holes on the second conveyor belt, and the cleaning nozzles are located above the second conveyor belt. The disinfection component includes a disinfection tank and a third conveyor belt. The disinfection tank is arranged on the frame, the third conveyor belt is installed on the frame, the third conveyor belt is located in the disinfection tank, and the feeding end of the third conveyor belt is located below the discharging end of the second conveyor belt. The drying component includes a fifth conveyor belt, a drying hood, and a dryer. The fifth conveyor belt and the drying hood are installed on the frame, the fifth conveyor belt is connected to the fourth conveyor belt, there are an inlet and an outlet on the drying hood for making way for the fifth conveyor belt, and the dryer is installed in the drying hood and is located above the fifth conveyor belt.

[0007] In some embodiments, it further includes: a flushing component and a crushing component;

[0008] The rinsing assembly includes a fourth conveyor belt, which is connected to the third conveyor belt and is inclined.

[0009] The crushing assembly includes a crusher, the inlet of which is located below the outlet of the fifth conveyor belt.

[0010] In some embodiments, the second conveyor belt is provided with spikes, which are evenly distributed on the second conveyor belt.

[0011] In some embodiments, the cleaning assembly further includes a scraper mounted on a frame, the scraper being inclined, and a groove provided at one end of the scraper near the second conveyor belt to allow for the clearance of spikes.

[0012] In some embodiments, the rinsing assembly further includes a rinsing frame and a rinsing nozzle, the rinsing frame being mounted on a frame and the rinsing nozzle being mounted on the rinsing frame and positioned above a fourth conveyor belt.

[0013] In some embodiments, the vibration mechanism includes a cam rotatably connected to the frame and located inside the first conveyor belt, with the outer surface of the cam in contact with the inner surface of the first conveyor belt.

[0014] In some embodiments, the third, fourth, and fifth conveyor belts are integral conveyor belts, and the third, fourth, and fifth conveyor belts are provided with screen holes.

[0015] In some embodiments, a water supply assembly is also included, comprising a water collection tank, a filter, and a water pump. The water collection tank is located below the second conveyor belt, and the water pump is connected to the water collection tank via a filter and to a cleaning nozzle via a cleaning nozzle assembly.

[0016] In some embodiments, the device further includes a drive assembly comprising a first driver, a second driver, a third driver, a fourth driver, and a fifth driver, which are respectively connected to the frame. The first driver is driven by a first conveyor belt, the second driver is driven by a second conveyor belt, the third driver is driven by a third conveyor belt, the fourth driver is driven by a fourth conveyor belt, and the fifth driver is driven by a fifth conveyor belt.

[0017] In some embodiments, the system further includes a control component, which includes an electrical control box, a controller, and a control panel. The electrical control box is mounted on a rack, the controller is mounted inside the electrical control box, and the control panel is mounted outside the electrical control box. The control panel is communicatively connected to the controller, and the controller is electrically connected to a first driver, a second driver, a third driver, a fourth driver, and a fifth driver, respectively.

[0018] By adopting the above technical solution, the beneficial effects of this utility model compared with the prior art are as follows:

[0019] A primary processing device for ginseng rootlets before solid-state fermentation includes a frame, a primary screening component, a washing component, a disinfection component, a rinsing component, a drying component, and a crushing component. It aims to achieve fully automated processing of ginseng rootlets from raw materials to pre-fermentation materials. The primary screening component includes a hopper, a first conveyor belt, and a vibration mechanism. The hopper is connected to the frame and has a discharge port at its bottom. The first conveyor belt is inclined and positioned on the frame, with its feed end located below the hopper discharge port. The first conveyor belt has sieve holes. The vibration mechanism is mounted on the frame and is driven by the first conveyor belt. The primary screening component receives raw materials through the hopper and utilizes… Impurities and large particles are removed using the sieve holes and vibration mechanism on the first conveyor belt to ensure initial purification of the material. The cleaning assembly includes a cleaning frame, cleaning nozzles, and a second conveyor belt. The cleaning frame is connected to the machine frame, and the cleaning nozzles are mounted on the cleaning frame. The second conveyor belt is set on the machine frame, with its feed end located below the discharge end of the first conveyor belt. The second conveyor belt has sieve holes, and the cleaning nozzles are located above the second conveyor belt. The cleaning assembly sprays the material with the cleaning nozzles to initially clean the material itself and reduce silt or impurities. At the same time, the sieve holes on the second conveyor belt screen out water and cleaning impurities. The disinfection assembly includes a disinfection tank and... The third conveyor belt is mounted on the frame, within the disinfection tank. The feed end of the third conveyor belt is located below the discharge end of the second conveyor belt. The disinfection component uses the disinfection tank to immerse and disinfect the material. The third conveyor belt ensures uniform movement of the material within the disinfection tank, further completing the initial processing. The rinsing component includes a fourth conveyor belt connected to the third conveyor belt. The fourth conveyor belt is inclined, and the rinsing component uses it to tilt and transport the disinfected material, removing residual disinfectant from the material surface. The drying component includes a fifth conveyor belt, a drying hood, and a dryer. The fifth conveyor belt... The fifth conveyor belt and drying hood are mounted on the frame. The drying hood is connected to the fourth conveyor belt. The drying hood has an inlet and an outlet to make way for the fifth conveyor belt. The dryer is installed inside the drying hood, above the fifth conveyor belt. The drying assembly uses the drying hood and dryer to dry the material, ensuring that the material reaches the required humidity before fermentation. The crushing assembly includes a crusher. The crusher's inlet is located below the discharge end of the fifth conveyor belt. The crushing assembly crushes the dried material to a suitable particle size through the crusher, preparing it for solid-state fermentation. The design of the entire device realizes the continuity and automation of material processing, improving production efficiency and material quality.

[0020] This application integrates multiple functional components to automate the processing of Codonopsis pilosula rootlets from raw material to pre-fermentation material, reducing manual operation and improving production efficiency. The collaborative work of each component ensures the purity and quality of the material during processing, providing high-quality raw materials for subsequent solid-state fermentation. The device design considers the continuity of material processing, reducing the transfer time between stages and further improving production efficiency. Drying and pulverizing processes ensure that the moisture content and particle size of the material meet fermentation requirements, improving the success rate of fermentation and product quality. Overall, this application provides an efficient, automated, and quality-controllable solution for the initial processing of Codonopsis pilosula rootlets before solid-state fermentation, possessing significant application value. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the material primary processing device for ginseng rootlets before solid-state fermentation, as described in a specific embodiment.

[0023] Figure 2 This is a schematic diagram of the first conveyor belt structure in a specific implementation method;

[0024] Figure 3 This is a schematic diagram of the second conveyor belt structure for a specific implementation.

[0025] Figure label:

[0026] 10. Rack;

[0027] 11. Hopper;

[0028] 12. First conveyor belt;

[0029] 13. Cam;

[0030] 21. Cleaning rack;

[0031] 22. Clean the spray nozzle;

[0032] 23. Second conveyor belt;

[0033] 2301. Spikes;

[0034] 2302, sieve size;

[0035] 24. Scraper;

[0036] 31. Disinfection pool;

[0037] 32. Third conveyor belt;

[0038] 41. Fourth conveyor belt;

[0039] 42. Washing rack;

[0040] 43. Rinse the nozzle;

[0041] 51. Fifth conveyor belt;

[0042] 52. Drying hood;

[0043] 53. Dryer;

[0044] 61. Crusher;

[0045] 62. Material collection box;

[0046] 71. Catchment pool. Detailed Implementation

[0047] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be particularly noted that the following embodiments are only for illustrating the present invention and do not limit the scope of the present invention. Similarly, the following embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0048] Please see Figure 1 , Figure 2This application provides a material primary processing device before solid-state fermentation, comprising a frame 10, a primary screening component, a cleaning component, a disinfection component, a rinsing component, a drying component, and a crushing component. The primary screening component includes a hopper 11, a first conveyor belt 12, and a vibration mechanism. The hopper 11 is connected to the frame 10, and has a discharge port at its bottom. The first conveyor belt 12 is inclinedly mounted on the frame 10, with its inlet located below the discharge port of the hopper 11. The first conveyor belt 12 has sieve holes 2302. The vibration mechanism is mounted on the frame 10 and is drively connected to the first conveyor belt 12. The cleaning component includes a cleaning frame 21, a cleaning nozzle 22, and a second conveyor belt 23. The cleaning frame 21 is connected to the frame 10, and the cleaning nozzle 22 is mounted on the cleaning frame 21. The second conveyor belt 23 is mounted on the frame 10, with its inlet located below the discharge end of the first conveyor belt 12. The second conveyor belt 23 has sieve holes 2302. 2. The cleaning nozzle 22 is located above the second conveyor belt 23; the disinfection assembly includes a disinfection tank 31 and a third conveyor belt 32. The disinfection tank 31 is mounted on the frame 10, and the third conveyor belt 32 is mounted on the frame 10 and located inside the disinfection tank 31. The feed end of the third conveyor belt 32 is located below the discharge end of the second conveyor belt 23; the rinsing assembly includes a fourth conveyor belt 41, which is connected to the third conveyor belt 32 and is inclined; the drying assembly includes a fifth conveyor belt 51, a drying hood 52, and a dryer 53. The fifth conveyor belt 51 and the drying hood 52 are mounted on the frame 10. The fifth conveyor belt 51 is connected to the fourth conveyor belt 41. The drying hood 52 has an inlet and an outlet to make way for the fifth conveyor belt 51. The dryer 53 is mounted inside the drying hood 52 and located above the fifth conveyor belt 51; the pulverizing assembly includes a pulverizer 61, whose feed inlet is located below the discharge end of the fifth conveyor belt 51.

[0049] In this embodiment, a material primary processing device before solid-state fermentation includes a frame 10, a primary screening component, a washing component, a disinfection component, a rinsing component, a drying component, and a crushing component, aiming to achieve fully automated processing of materials from raw materials to pre-fermentation materials. The frame 10 is the supporting structure of the entire device, used to fix and connect the various components. The primary screening component includes a hopper 11, a first conveyor belt 12, and a vibration mechanism. The primary screening component receives raw materials through the hopper 11 and uses the sieve holes 2302 on the first conveyor belt 12 and the vibration mechanism to remove impurities and large particles, ensuring the initial purification of the material. The hopper 11 is connected to the frame 10, and the bottom of the hopper 11 is provided with a discharge port. The first conveyor belt 12 is inclinedly arranged on the frame 10, and the feed end of the first conveyor belt 12 is... Located below the discharge port of hopper 11, the first conveyor belt 12 is equipped with screen holes 2302. A vibration mechanism is mounted on the frame 10 and is connected to the first conveyor belt 12. Understandably, when material is poured into hopper 11, hopper 11 controls the falling speed, ensuring the material passes stably and uniformly from the discharge port of hopper 11 and falls onto the feed end of the first conveyor belt 12. Subsequently, the first conveyor belt 12 starts to rotate, moving the material in the direction of motion. Simultaneously, because the vibration mechanism is connected to the first conveyor belt 12, it also rotates when the first conveyor belt 12 rotates, vibrating at a certain amplitude. This vibration causes large particles and some impurities carried by the material to fall off and pass through the screen holes 2302 on the first conveyor belt 12. 302 is excluded, and the material is finally conveyed to the discharge end of the first conveyor belt 12. The hopper 11 is typically designed with an angled slope to ensure smooth material flow. The cleaning assembly includes a cleaning frame 21, cleaning nozzles 22, and a second conveyor belt 23. The cleaning assembly sprays the material with the cleaning nozzles 22 to initially clean the material and reduce silt or impurities. Simultaneously, the screen holes 2302 on the second conveyor belt 23 screen out water and cleaning impurities. The cleaning frame 21 is connected to the frame 10, and the cleaning nozzles 22 are mounted on the cleaning frame 21. The second conveyor belt 23 is located on the frame 10, with its inlet end below the discharge end of the first conveyor belt 12. The second conveyor belt 23 has screen holes 2302 for cleaning... The nozzle 22 is located above the second conveyor belt 23. It is understood that when the material reaches the discharge end of the first conveyor belt 12, it falls onto the feed end of the second conveyor belt 23 below. The second conveyor belt 23 starts to rotate, moving the material in the direction of motion. During this movement, the cleaning nozzle 22 starts to rotate, cleaning the material and removing some impurities. The impurities and wastewater are then discharged together through the screen holes 2302 on the second conveyor belt 23. Finally, the material is conveyed to the discharge end of the second conveyor belt 23. The disinfection component includes a disinfection tank 31 and a third conveyor belt 32. The disinfection component uses the disinfection tank 31 to immerse and disinfect the material, while the third conveyor belt 32 ensures that the material moves evenly in the disinfection tank 31, further completing the initial processing.A disinfection tank 31 is mounted on the frame 10, and a third conveyor belt 32 is mounted on the frame 10. The third conveyor belt 32 is located inside the disinfection tank 31, with its feed end positioned below the discharge end of the second conveyor belt 23. This means that when the material reaches the discharge end of the second conveyor belt 23, it falls onto the feed end of the third conveyor belt 32 below. The third conveyor belt 32 then begins to rotate, moving the material in the direction of motion. During this process, because the third conveyor belt 32 is located inside the disinfection tank 31, the material is completely immersed in the tank, completing the disinfection process. The disinfection tank 31 contains a disinfectant liquid; the material of the disinfectant liquid is not limited and can... The rinsing component is sufficient to achieve the disinfection effect. It includes a fourth conveyor belt 41, which tilts and transports the disinfected material to remove residual disinfectant from the surface. The fourth conveyor belt 41 is connected to the third conveyor belt 32. The fourth conveyor belt 41 is tilted so that, after disinfection on the third conveyor belt 32, the material can directly enter the fourth conveyor belt 41. The fourth conveyor belt 41 then starts operating, moving the material according to the direction of motion. During this movement, the tilted design of the fourth conveyor belt 41 allows the material to be transported at a certain angle, aiding in the removal of residual disinfectant. The drying assembly removes residual disinfectant from the material surface. It includes a fifth conveyor belt 51, a drying hood 52, and a dryer 53. The drying assembly uses the drying hood 52 and dryer 53 to dry the material, ensuring it reaches the required humidity before fermentation. The fifth conveyor belt 51 and drying hood 52 are mounted on the frame 10. The fifth conveyor belt 51 is connected to the fourth conveyor belt 41. The drying hood 52 has an inlet and outlet to allow space for the fifth conveyor belt 51. The dryer 53 is installed inside the drying hood 52, above the fifth conveyor belt 51. The drying hood 52 covers the fifth conveyor belt 51 to maintain a drying environment, while the dryer 53 is installed inside the drying hood 52 to dry the material. The material on the fifth conveyor belt 51 is dried by hot air or heat radiation. It is understood that since the fifth conveyor belt 51 is connected to the fourth conveyor belt 41, the material can directly enter the fifth conveyor belt 51 after the process of removing residual disinfectant is completed in the fourth conveyor belt 41. The fifth conveyor belt 51 starts to operate, driving the material to move in the direction of movement. The material enters the drying hood 52 through the inlet that makes way for the fifth conveyor belt 51. Then the dryer 53 starts to operate to dry the material and complete the drying process. The material leaves the drying hood 52 and enters the discharge end of the fifth conveyor belt 51 through the outlet that makes way for the fifth conveyor belt 51.The crushing assembly includes a crusher 61, which crushes the dried material to a suitable particle size to prepare for solid-state fermentation. The inlet of the crusher 61 is located below the outlet of the fifth conveyor belt 51. Essentially, when the material reaches the outlet of the fifth conveyor belt 51, it falls into the inlet of the crusher 61 below, where it begins to crush the dried material to the appropriate particle size. The entire device design achieves continuous and automated material handling, improving production efficiency and material quality.

[0050] In this embodiment, by integrating multiple functional components, the automated processing of materials from raw materials to pre-fermentation materials is achieved, reducing manual operation and improving production efficiency. The collaborative work of each component ensures the purity and quality of the materials during processing, providing high-quality raw materials for subsequent solid-state fermentation. The device design takes into account the continuity of material processing, reducing the transfer time between stages and further improving production efficiency. Through drying and pulverizing processes, the humidity and particle size of the materials are ensured to meet fermentation requirements, improving the success rate of fermentation and product quality. Overall, this provides an efficient, automated, and quality-controllable solution for the initial processing of materials before solid-state fermentation, possessing significant application value.

[0051] Please see Figure 3 In some embodiments, the second conveyor belt 23 is provided with spikes 2301, which are evenly distributed on the second conveyor belt 23.

[0052] In this embodiment, the second conveyor belt 23 is provided with uniformly arranged spikes 2301; wherein, the spikes 2301 are small, sharp protrusions provided on the second conveyor belt 23, which can effectively grip the material. The design of the spikes 2301 can increase the friction of the conveyor belt, prevent the material from sliding during conveying and washing, and ensure that the material fully contacts the water sprayed from the cleaning nozzle 22 during the conveying process, helping to remove the mud and impurities attached to the surface of the material, thereby achieving a more thorough cleaning effect; uniform arrangement means that the spikes 2301 are distributed on the second conveyor belt 23 at certain intervals and in a certain pattern, ensuring that the material is treated evenly throughout the entire conveying process and avoiding cleaning dead corners.

[0053] In this embodiment, the evenly arranged spikes 2301 on the second conveyor belt 23 significantly improve cleaning efficiency. By gripping the material, a greater rinsing pressure can be used, preventing the roots of Codonopsis pilosula from being washed away by the water flow and accumulating, thus achieving a more thorough cleaning. This reduces the risk of material accumulation and blockage during the cleaning process and improves the operational stability of the equipment. By optimizing the cleaning process, the device can provide higher quality materials for subsequent disinfection and drying steps, thereby improving the efficiency and quality of the entire primary processing process. Overall, this not only improves the performance of the cleaning components but also provides strong support for the efficient operation of the entire primary processing device.

[0054] Please see Figure 3 In some embodiments, the cleaning assembly further includes a scraper 24, which is mounted on the frame 10 and is inclined. The end of the scraper 24 near the second conveyor belt 23 is provided with a groove to make way for the spikes 2301.

[0055] In this embodiment, the cleaning assembly also includes a scraper 24. The scraper 24 is mounted on the frame 10 and is inclined so that the scraper 24 can better contact the material on the second conveyor belt 23. The inclined setting refers to the installation method of the scraper 24. The scraper 24 is mounted on the frame 10 at a certain angle, which helps to guide the material to flow in a specific direction and improve the transfer efficiency. The end of the scraper 24 near the second conveyor belt 23 is provided with a groove for the spikes 2301. The shape and size of the groove match the spikes 2301 to avoid collision between the scraper 24 and the spikes 2301. At the same time, it ensures that the scraper 24 can smoothly scrape off the rootlets of Codonopsis pilosula on the second conveyor belt 23, and prevents the Codonopsis pilosula from getting stuck on the spikes 2301 and unable to fall onto the third conveyor belt 32. It can be understood that the scraper 24 scrapes off the rootlets of Codonopsis pilosula on the second conveyor belt 23 through physical contact, which further improves the cleaning effect and reduces losses.

[0056] In this embodiment, the addition of scraper 24 significantly improves the efficiency and quality of the cleaning assembly and reduces material loss. The inclined setting and groove of scraper 24 optimize the cooperation between scraper 24 and second conveyor belt 23, avoiding collisions with spikes 2301 and improving the stability and service life of the equipment. Material loss during the cleaning process is reduced, and by optimizing the cleaning process, higher quality materials can be provided for subsequent disinfection and drying steps, thereby improving the efficiency and quality of the entire initial processing.

[0057] Please see Figure 1 In some embodiments, the rinsing assembly further includes a rinsing frame 42 and a rinsing nozzle 43, the rinsing frame 42 being mounted on the frame 10, and the rinsing nozzle 43 being mounted on the rinsing frame 42 and located above the fourth conveyor belt 41.

[0058] In this embodiment, the rinsing assembly includes a rinsing frame 42 and a rinsing nozzle 43. The rinsing assembly is a part of the material primary processing device used for secondary cleaning of materials, aiming to remove residual disinfectant and other impurities from the material surface and ensure the purity of the materials. The addition of the rinsing frame 42 and the rinsing nozzle 43 improves rinsing efficiency and quality. The rinsing frame 42 is mounted on the frame 10, providing a stable support structure for the rinsing nozzle 43, which is mounted on the rinsing frame 42. Preferably, the angle and position of the rinsing nozzle 43 can be adjusted as needed, as can the intensity and angle of the water flow, to achieve the best rinsing effect. The rinsing nozzle 43 is located above the fourth conveyor belt 41, ensuring that the water flow can be directly sprayed onto the surface of the passing materials.

[0059] In this embodiment, the rinsing rack 42 and rinsing nozzle 43 significantly improve rinsing efficiency. Through precise spray rinsing, residual disinfectant and other impurities on the material surface can be effectively removed, further improving the purity of the material. The rinsing nozzle 43 can adjust the water flow intensity and angle as needed to ensure the uniformity and consistency of the rinsing effect. It reduces the risk of material accumulation and blockage during the rinsing process, improving the operational stability of the equipment. By optimizing the rinsing process, higher quality materials can be provided for subsequent drying and pulverizing steps, thereby improving the efficiency and quality of the entire primary processing process. Overall, it not only improves the performance of the rinsing components but also provides strong support for the efficient operation of the entire primary processing device.

[0060] Please see Figure 1 , Figure 2 In some embodiments, the vibration mechanism includes a cam 13, which is rotatably connected to the frame 10 and located inside the first conveyor belt 12, with the outer surface of the cam 13 in contact with the inner surface of the first conveyor belt 12.

[0061] In this embodiment, the vibration mechanism of the primary screening component includes a cam 13. The cam 13 is a mechanical component, typically with an irregular outer surface, used to convert rotational motion into periodic vibration or reciprocating motion. The cam 13 is rotatably connected to the frame 10. This rotatable connection means that the cam 13 is mounted on the frame 10 by some mechanical means (such as a shaft, bearing, etc.), allowing the cam 13 to rotate freely. This connection method ensures that the rotational motion of the cam 13 can be smoothly transmitted. The cam 13 is installed inside the first conveyor belt 12, with its outer surface in close contact with the inner surface of the first conveyor belt 12. The outer surface refers to the external shape of the cam 13. Typically irregularly circular or elliptical, the outer surface of cam 13 contacts the inner surface of the conveyor belt, generating vibration through rotation. The inner surface is the inner surface of the first conveyor belt 12, which contacts the outer surface of cam 13. This contact allows the rotation of cam 13 to transmit vibration to the conveyor belt. It can be understood that when cam 13 rotates, its irregular outer surface periodically pushes the conveyor belt, thereby generating vibration, which helps remove impurities and larger particles attached to the material on the conveyor belt. In addition, the installation position of cam 13 inside the conveyor belt not only saves space but also ensures the uniformity and stability of vibration, further improving the performance of the primary screening component.

[0062] In this embodiment, the cam 13 provides stable vibration, helping to screen out large particles of impurities more effectively and improving screening efficiency and quality. Installing the cam 13 inside the conveyor belt not only saves space but also ensures the uniformity of vibration, reducing the risk of material accumulation and blockage during the conveying process. This improves the stability and reliability of the primary screening component and extends the service life of the equipment. Overall, the vibration mechanism driven by the cam 13 significantly improves the performance of the primary screening component, providing strong support for the efficient operation of the entire primary processing unit.

[0063] Please see Figure 1 In some embodiments, the third conveyor belt 32, the fourth conveyor belt 41 and the fifth conveyor belt 51 are integrated conveyor belts, and the third conveyor belt 32, the fourth conveyor belt 41 and the fifth conveyor belt 51 are provided with screen holes 2302.

[0064] In this embodiment, the third conveyor belt 32, the fourth conveyor belt 41, and the fifth conveyor belt 51 are integrated conveyor belts. This integrated design means that the third conveyor belt 32, the fourth conveyor belt 41, and the fifth conveyor belt 51 are structurally a continuous whole, forming a complete material conveying channel, rather than separate independent components. This reduces the risk of material loss and blockage during transfer between different conveyor belts, improves the continuity and stability of material conveying, simplifies the equipment structure, reduces equipment complexity and maintenance costs, and simultaneously improves the overall operating efficiency and stability of the equipment. The third conveyor belt 32, the fourth conveyor belt 41, and the fifth conveyor belt 51 are all equipped with screen holes 2302. The screen holes 2302 not only help... The conveyor belt further screens materials during the conveying process, removes impurities, and allows water and residues to pass through smoothly, keeping the conveyor belt clean. Understandably, the third conveyor belt 32 is used to transport the disinfected material from the disinfection tank 31 to the rinsing component, the fourth conveyor belt 41 is used to transport the rinsed material from the rinsing component to the drying component, and is usually inclined to help remove moisture from the surface of the material. The fifth conveyor belt 51 is used to transport the dried material from the drying component to the crushing component. With the integrated conveyor belt setup, the material can pass through the rinsing stage from the disinfection tank 31 more smoothly and finally reach the drying component, ensuring that each processing step is completed efficiently.

[0065] In this embodiment, the third conveyor belt 32, the fourth conveyor belt 41, and the fifth conveyor belt 51 are designed as a single unit, reducing material loss and clogging risks during transfer between different conveyor belts, and improving the continuity and stability of material conveying. The screen aperture 2302 not only helps to further screen materials and remove impurities, but also allows water and residues to pass through smoothly, keeping the conveyor belts clean and improving equipment operating efficiency. The integrated conveyor belt simplifies the equipment structure, reduces equipment complexity and maintenance costs, and improves the overall operating efficiency and stability of the equipment. This allows materials to flow more smoothly from the disinfection tank 31 through the rinsing stage and finally reach the drying component, ensuring that each processing step is completed efficiently, thereby improving the efficiency and quality of the entire initial processing.

[0066] Please see Figure 1 In some embodiments, a water supply assembly is also included, comprising a water collection tank 71, a filter, and a water pump. The water collection tank 71 is located below the second conveyor belt 23, and the water pump is connected to the water collection tank 71 via a pipeline through the filter and to the cleaning nozzle 22 via a pipeline.

[0067] In this embodiment, a water supply assembly is also included, comprising a water collection tank 71, a filter, and a water pump, for realizing water resource recycling and efficient cleaning. The water collection tank 71 is located below the second conveyor belt 23 and is used to collect wastewater discharged from the cleaning assembly. The water collection tank 71 can temporarily store wastewater for subsequent filtration and reuse. The water pump is connected to the water collection tank 71 via a filter and is also connected to the cleaning nozzle 22 via a pipeline. The filter is used to purify the wastewater in the water collection tank 71, removing impurities, mud, and particulate matter from the water through physical or chemical methods to ensure that the recycled water reaches the cleanliness required for cleaning. The water pump is the power component in the water supply assembly, and its function is to draw the filtered water from the water collection tank 71 and deliver it to the cleaning nozzle 22, providing stable water pressure for the cleaning process. Pipeline connection refers to the connection between the various components in the water supply assembly. The connection between the components is typically achieved through pipelines. The water pump is connected to the collection tank 71 via a pipeline through a filter, and the water pump is also connected to the cleaning nozzle 22 via a pipeline, ensuring smooth water flow. It can be understood that wastewater discharged from the cleaning assembly via the second conveyor belt 23 enters the collection tank 71, and then enters the filter through a pipeline. After being purified by the filter to remove impurities and dirt, the wastewater is then pumped through a pipeline to the cleaning nozzle 22 for cleaning materials. This not only reduces reliance on fresh water resources but also reduces the environmental impact of wastewater discharge. The filter ensures that the recycled water reaches the required cleanliness level for cleaning, while the water pump provides stable water pressure, ensuring that the cleaning nozzle 22 can effectively spray materials. Through this water resource recycling system, the efficiency and sustainability of the device in the cleaning process are significantly improved.

[0068] In this embodiment, the introduction of the water supply component enables the recycling of water resources, reduces the demand for fresh water, and lowers production costs. The filter ensures the cleanliness of the circulating water, so that the cleaning effect is not affected, while reducing the risk of nozzle clogging due to impurities. The addition of the water pump provides stable water pressure, ensuring that the cleaning nozzle 22 can efficiently spray materials, further improving the cleaning quality. Wastewater discharge is reduced, making it more environmentally friendly and in line with the requirements of sustainable development. Overall, the addition of the water supply component not only improves the efficiency and environmental friendliness of the cleaning process, but also provides strong support for the sustainable operation of the entire primary processing unit.

[0069] Please see Figure 1In some embodiments, a drive assembly is also included, comprising a first driver, a second driver, a third driver, a fourth driver, and a fifth driver. The first driver, the second driver, the third driver, the fourth driver, and the fifth driver are respectively connected to the frame 10. The first driver is driven to the first conveyor belt 12, the second driver is driven to the second conveyor belt 23, the third driver is driven to the third conveyor belt 32, the fourth driver is driven to the fourth conveyor belt 41, and the fifth driver is driven to the fifth conveyor belt 51.

[0070] In this embodiment, independent drive components are also included to achieve precise control and efficient operation of each conveyor belt. The drive components include five independent drivers: a first driver, a second driver, a third driver, a fourth driver, and a fifth driver. These drivers are respectively mounted on the frame 10. The first driver is driven by the first conveyor belt 12, providing power for the initial screening process. The second driver is driven by the second conveyor belt 23, supporting the cleaning process. The third driver is driven by the third conveyor belt 32, supporting the disinfection process. The fourth driver is driven by the fourth conveyor belt 41, supporting the rinsing process. The fifth driver is driven by the fifth conveyor belt 51, supporting the drying process. The drive connection refers to the connection between the first driver and the first conveyor belt 12, the second driver and the second conveyor belt 23, the third driver and the third conveyor belt 32, the fourth driver and the fourth conveyor belt 41, the fifth driver and the sixth driver, and the fifth driver. The connection between the five drives and the fifth conveyor belt 51 is typically achieved through mechanical transmission devices such as belts, chains, or gears. The transmission connection transmits power from the first, second, third, fourth, and fifth drives to the first conveyor belt 12, second conveyor belt 23, third conveyor belt 32, fourth conveyor belt 41, and fifth conveyor belt 51, enabling them to operate at set speeds and directions. Preferably, independent drives allow each conveyor belt to adjust its speed and operating mode according to specific process requirements, thereby achieving more efficient material handling. The second conveyor belt 23 can operate at a slower speed to ensure sufficient contact between the material and the water flow, while the fifth conveyor belt 51 can increase its speed to improve drying efficiency. This improves the flexibility and reliability of the equipment and reduces downtime caused by the failure of a single drive.

[0071] In this embodiment, by equipping each conveyor belt with an independent driver, the speed and operating mode of each conveyor belt can be adjusted according to different process requirements, thereby achieving more efficient material handling. The independent driver improves the flexibility and reliability of the equipment, reduces equipment downtime caused by the failure of a single driver, and lowers maintenance costs. By precisely controlling the operation of each conveyor belt, the device can better coordinate various process links, reduce the risk of material accumulation and blockage between links, and improve overall operating efficiency. Overall, this independent drive design not only improves the performance and reliability of the primary processing device, but also provides strong support for efficient and flexible material handling.

[0072] Please see Figure 1 In some embodiments, a control component is also included, comprising an electrical control box, a controller, and a control panel. The electrical control box is mounted on the rack 10, the controller is mounted inside the electrical control box, and the control panel is mounted outside the electrical control box. The control panel is communicatively connected to the controller, and the controller is electrically connected to the first driver, the second driver, the third driver, the fourth driver, and the fifth driver, respectively.

[0073] In this embodiment, a control component is also included to achieve automated and intelligent control of the entire equipment. The control component includes an electrical control box, a controller, and a control panel. The electrical control box is mounted on the frame 10, providing a dustproof, waterproof, and interference-proof environment, and offering protection and installation space for the controller and other electrical components. The controller is installed inside the electrical control box and is responsible for receiving operating commands and controlling the operation of the first, second, third, fourth, and fifth drives to achieve precise control of the conveyor belts. The control panel is installed outside the electrical control box, providing operators with an intuitive interface. Through the control panel, operators can easily set and adjust the operating parameters of each conveyor belt, such as speed, direction, and time. Communication between the controller and the control panel is maintained. Data interaction is achieved through communication connections. These connections refer to the link between the control panel and the controller, typically using wired or wireless signals for data transmission. This allows operators to send commands to the controller from the control panel and receive feedback on the equipment's operating status. The controller, in turn, is electrically connected to the first, second, third, fourth, and fifth drives. These electrical connections, using wires or cables, transmit power and control signals, ensuring precise control of each drive's operation and enabling control of the conveyor belt's speed, direction, and start / stop. This not only improves the equipment's automation level but also reduces manual intervention, enhancing operational accuracy and efficiency.

[0074] In this embodiment, the introduction of the control component enables automated and intelligent control of the primary processing unit. Operators can easily set the operating parameters of each conveyor belt through the control panel, improving the convenience and accuracy of operation. The electrical connection between the controller and each driver ensures precise control of each conveyor belt, reducing errors caused by manual operation and improving the quality and efficiency of material handling. It also enhances the flexibility and adaptability of the equipment, allowing adjustments to be made according to different material characteristics and process requirements, further optimizing the primary processing. By reducing manual intervention, the control component lowers the operational difficulty and improves the safety and reliability of the equipment. Overall, the addition of the control component not only improves the automation level of the primary processing unit but also provides strong support for efficient and precise material handling.

[0075] Please see Figure 1 In some embodiments, the crushing assembly further includes a collection box 62, which is mounted on the frame 10 and located below the discharge port of the crusher 61.

[0076] In this embodiment, a collection box 62 is added to the crushing assembly. The collection box 62 is installed on the frame 10, located directly below the discharge port of the crusher 61, and is used to collect the crushed material. The collection box 62 is typically a container with a certain volume for efficient collection and temporary storage of the crushed material. This ensures that the crushed material can fall directly into the collection box 62, avoiding material scattering or accumulation during the discharge process and improving the efficiency of material collection. Preferably, the collection box 62 is designed with capacity and ease of cleaning in mind, and its internal space is large enough to hold a certain amount of crushed material, reducing the need for frequent cleaning. Preferably, the installation position and angle of the collection box 62 are optimized to ensure that the material can fall smoothly from the discharge port of the crusher 61 into the box, further improving the overall operating efficiency of the device. The device's material collection and management capabilities in the crushing stage are significantly improved, providing convenience for subsequent material processing or packaging.

[0077] In this embodiment, the addition of the collection box 62 significantly improves the collection efficiency of the crushed material, preventing the material from scattering or accumulating during the discharge process, reducing material loss and cleaning work. The collection box 62 takes into account the needs of capacity and ease of cleaning, reducing equipment downtime caused by frequent cleaning and improving production efficiency. The optimized installation position and angle ensure that the material can fall smoothly from the discharge port of the crusher 61 into the box, further improving the operating efficiency of the entire device. It also provides convenience for subsequent material handling or packaging, making the entire primary processing process smoother. Overall, the addition of the collection box 62 not only enhances the material collection capacity of the crushing component, but also provides strong support for the efficient operation of the entire primary processing device.

[0078] A material primary processing device for solid-state fermentation includes a frame 10, a primary screening component, a washing component, a disinfection component, a rinsing component, a drying component, and a crushing component. It aims to achieve fully automated processing of materials from raw materials to pre-fermentation materials. The primary screening component includes a hopper 11, a first conveyor belt 12, and a vibration mechanism. The hopper 11 is connected to the frame 10 and has a discharge port at its bottom. The first conveyor belt 12 is inclined and mounted on the frame 10, with its inlet located below the discharge port of the hopper 11. The first conveyor belt 12 has sieve holes 2302. The vibration mechanism is mounted on the frame 10 and is connected to the first conveyor belt 12 via a transmission connection. The primary screening component receives raw materials through the hopper 11 and utilizes the vibration mechanism on the first conveyor belt 12... The screen holes 2302 and the vibration mechanism remove impurities and large particles, ensuring the initial purification of the material. The cleaning assembly includes a cleaning frame 21, a cleaning nozzle 22, and a second conveyor belt 23. The cleaning frame 21 is connected to the machine frame 10, the cleaning nozzle 22 is installed on the cleaning frame 21, and the second conveyor belt 23 is set on the machine frame 10. The feed end of the second conveyor belt 23 is located below the discharge end of the first conveyor belt 12. The second conveyor belt 23 is provided with screen holes 2302, and the cleaning nozzle 22 is located above the second conveyor belt 23. The cleaning assembly sprays and cleans the material through the cleaning nozzle 22, initially cleaning the material itself and reducing silt or impurities. At the same time, the screen holes 2302 on the second conveyor belt 23 screen out water and cleaning impurities. The disinfection assembly includes a disinfection tank 31. The third conveyor belt 32 and the disinfection tank 31 are mounted on the frame 10. The third conveyor belt 32 is located inside the disinfection tank 31, with its inlet end below the outlet end of the second conveyor belt 23. The disinfection component uses the disinfection tank 31 to immerse and disinfect the material. The third conveyor belt 32 ensures that the material moves evenly in the disinfection tank 31, further completing the initial processing. The rinsing component includes a fourth conveyor belt 41, which is connected to the third conveyor belt 32. The fourth conveyor belt 41 is inclined, and the rinsing component uses the fourth conveyor belt 41 to tilt and transport the disinfected material to remove residual disinfectant from the surface of the material. The drying component includes a fifth conveyor belt 51, a drying hood 52, and a dryer 53. The fifth conveyor belt 51 and the drying hood 52 are mounted on the frame 10. The fifth conveyor belt 51 is connected to the fourth conveyor belt 41. The drying hood 52 is provided with an inlet and an outlet to make way for the fifth conveyor belt 51. The dryer 53 is installed inside the drying hood 52 and above the fifth conveyor belt 51. The drying assembly uses the drying hood 52 and the dryer 53 to dry the material, ensuring that the material reaches the required humidity before fermentation. The crushing assembly includes a crusher 61. The inlet of the crusher 61 is located below the outlet of the fifth conveyor belt 51. The crushing assembly crushes the dried material to a suitable particle size through the crusher 61, preparing it for solid-state fermentation. The design of the entire device realizes the continuity and automation of material processing, improving production efficiency and material quality.

[0079] This application integrates multiple functional components to automate the processing of materials from raw materials to pre-fermentation materials, reducing manual operations and improving production efficiency. The collaborative work of each component ensures the purity and quality of the materials during processing, providing high-quality raw materials for subsequent solid-state fermentation. The device design considers the continuity of material processing, reducing the transfer time between stages and further improving production efficiency. Drying and pulverizing processes ensure that the moisture content and particle size of the materials meet fermentation requirements, improving the success rate of fermentation and product quality. Overall, this application provides an efficient, automated, and quality-controllable solution for the initial processing of materials before solid-state fermentation, possessing significant application value.

[0080] The above description is only a part of the embodiments of this utility model, and does not limit the scope of protection of this utility model. Any equivalent device or equivalent process transformation made based on the content of this utility model specification and drawings, or direct or indirect application in other related technical fields, are similarly included in the patent protection scope of this utility model.

Claims

1. A material preliminary processing device before solid state fermentation of Panax notoginseng rhizome hairs, characterized in that, The utility model relates to a kind of automatic disinfection and drying machine, including: Rack, preliminary screening component, cleaning component, disinfection component and drying component; The preliminary screening component includes hopper, first conveyor belt and vibration mechanism, the hopper is connected on rack, hopper bottom is equipped with discharge port, the first conveyor belt is obliquely arranged on rack, first conveyor belt feeding end is located below the hopper discharge port, first conveyor belt is equipped with sieve hole, the vibration mechanism is installed on rack, the vibration mechanism is drivingly connected with first conveyor belt; The cleaning component includes cleaning frame, cleaning nozzle and second conveyor belt The cleaning frame is connected on rack, the cleaning nozzle is installed on cleaning frame, the second conveyor belt is arranged on rack, the feeding end of second conveyor belt is located below the discharge end of first conveyor belt, the second conveyor belt is equipped with sieve hole, the cleaning nozzle is located above the second conveyor belt; The disinfection component includes disinfection pool and third conveyor belt, the disinfection pool is arranged on rack, the third conveyor belt is installed on rack, the third conveyor belt is located in disinfection pool, the feeding end of third conveyor belt is located below the discharge end of second conveyor belt; The drying component includes fifth conveyor belt, drying cover and dryer, the fifth conveyor belt and drying cover are installed on rack, the fifth conveyor belt is connected with fourth conveyor belt, the drying cover is equipped with import and export for the fifth conveyor belt, the dryer is installed in drying cover, located above the fifth conveyor belt.

2. The material preliminary processing device before the solid state fermentation of the radix pseudostellariae rhizome hairs according to claim 1, characterized in that, Also includes: Flushing component and crushing component; The fourth conveyor belt is connected with the third conveyor belt, and the fourth conveyor belt is obliquely arranged. The crushing component includes a crusher, and the inlet of the crusher is located below the discharge end of the fifth conveyor belt.

3. The material preliminary processing device before the solid state fermentation of the radix pseudostellariae rhizome hairs according to claim 1, characterized in that, The second conveyor belt is provided with spikes, and the spikes are uniformly arranged on the second conveyor belt.

4. The device for primary processing of material before solid state fermentation of the rootstalks of Pseudostellaria heterophylla according to claim 3, characterized in that, The cleaning component further includes a scraper, which is installed on the rack, and the scraper is obliquely arranged, and one end of the scraper close to the second conveyor belt is provided with a groove for the spikes.

5. The material pre-processing device for solid state fermentation of the root of Pseudostellaria heterophylla according to claim 2, characterized in that, The flushing component further includes a flushing frame and a flushing nozzle, the flushing frame is installed on the rack, and the flushing nozzle is installed on the flushing frame, and the flushing nozzle is located above the fourth conveyor belt.

6. The material pre-processing device for solid state fermentation of the root of Pseudostellaria heterophylla according to claim 1, characterized in that, The vibration mechanism includes a cam, which is rotatably connected to the rack and located inside the first conveyor belt, and the outer surface of the cam is in contact with the inner surface of the first conveyor belt.

7. The material pre-processing device for solid state fermentation of Panax notoginseng rhizome hairs according to claim 1, characterized in that, The third conveyor belt, the fourth conveyor belt and the fifth conveyor belt are integrated conveyor belts, and the third conveyor belt, the fourth conveyor belt and the fifth conveyor belt are provided with sieve holes.

8. The device according to claim 1, wherein the device is characterized in that, Further includes water supply component, the water supply component includes water collecting pool, filter and water pump, the water collecting pool is located below the second conveyor belt, the water pump is connected with the water collecting pool by the filter, and the water pump is connected with the cleaning nozzle by pipeline.

9. The device according to claim 1, wherein the device is characterized in that, The driving assembly comprises a first driver, a second driver, a third driver, a fourth driver and a fifth driver, which are connected to the rack respectively, and the first driver is in transmission connection with the first conveying belt, the second driver is in transmission connection with the second conveying belt, the third driver is in transmission connection with the third conveying belt, the fourth driver is in transmission connection with the fourth conveying belt, and the fifth driver is in transmission connection with the fifth conveying belt.

10. The device for preliminary processing of the material before solid state fermentation of the roots of Panax notoginseng according to claim 9, characterized in that, The control assembly comprises an electric control box, a controller and a control panel, the electric control box is installed on the rack, the controller is installed in the electric control box, the control panel is installed outside the electric control box, the control panel is in communication connection with the controller, and the controller is in electrical connection with the first driver, the second driver, the third driver, the fourth driver and the fifth driver respectively.

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