Smoke blocking and collecting device for producing heat insulation pad

By designing a servo motor-driven winding roller and smoke baffle collection device, the problem of smoke diffusion in the heat insulation pad production line was solved, realizing automated smoke and dust monitoring and removal, and improving production safety and environmental cleanliness.

CN224072961UActive Publication Date: 2026-04-03ZHENJIANG LIDA FIBER IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional thermal insulation pad production lines lack effective flue gas collection systems, leading to flue gas diffusion that pollutes the environment and threatens the health of operators, affecting the production environment and product quality.

Method used

Design a smoke collection and blocking device that includes a servo motor-driven winding roller and a smoke curtain, equipped with a cleaning mechanism and an infrared rangefinder to achieve automated smoke and dust monitoring and removal, and combine it with a bag filter for efficient smoke and dust treatment.

Benefits of technology

It effectively prevents the spread of flue gas, improves production safety and environmental cleanliness, reduces human intervention, extends equipment life, and enhances cleaning effectiveness and equipment adaptability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224072961U_ABST
    Figure CN224072961U_ABST
Patent Text Reader

Abstract

The utility model discloses a smoke blocking and collecting device for producing a heat insulation pad, which relates to the technical field of heat insulation pad production and comprises a fixing rod, a plurality of winding rollers are sleeved on the fixing rod, smoke blocking curtains are arranged on the winding rollers, and the smoke blocking curtains are arranged on the fixing rod. The servo motor is arranged at one end of the winding roller and used for driving the winding roller to rotate, and a fixed seat is fixedly arranged on the servo motor; the cleaning mechanism is arranged above the winding roller, the cleaning mechanism is used for scraping smoke dust on the smoke blocking curtain, the cleaning mechanism comprises a connecting column connected with the fixing base, a mounting piece is fixedly arranged on the connecting column, a guide sliding rod is arranged on the mounting piece, a lifting plate is arranged on the guide sliding rod in a sliding mode, a fixing block is arranged on the lifting plate, and the fixing block is fixedly connected with the fixing base. And a scraping plate for scraping smoke dust is arranged on the fixed block. According to the flue gas blocking and collecting device for producing the heat insulation pad, generated flue gas can be blocked and collected conveniently when the heat insulation pad is produced, and use is convenient and fast.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of heat insulation pad production technology, specifically to a flue gas filter collection device for producing heat insulation pads. Background Technology

[0002] In modern industrial production, thermal insulation pads, as an important thermal insulation material, are widely used in various fields such as construction, automobiles, and electronics. Their production process typically involves high-temperature molding, foaming, or pressing, which generates a large amount of fumes. These fumes not only contain harmful substances such as volatile organic compounds and particulate matter, but may also pose a threat to the health of operators, while simultaneously affecting the cleanliness of the production environment and the normal operation of equipment.

[0003] Traditional thermal insulation pad production lines often lack effective flue gas collection systems, causing flue gas to spread within the workshop. This results in clean areas becoming filled with dust, polluting the environment, threatening the health of operators, and potentially negatively impacting product quality.

[0004] Therefore, in order to solve the above problems, the applicant needs to design a flue gas filter collection device for the production of thermal insulation pads. Utility Model Content

[0005] The purpose of this invention is to provide a flue gas collection device for producing thermal insulation pads, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a flue gas baffle and collection device for producing heat insulation pads, comprising a rotatable fixed rod, on which a plurality of winding rollers are sleeved, and smoke curtains are provided on the winding rollers.

[0007] It also includes: a servo motor located at one end of the winding roller for driving the winding roller to rotate, and a fixed base is fixedly installed on the servo motor;

[0008] A cleaning mechanism is provided above the winding roller and is used to scrape off the smoke and dust on the smoke curtain. The cleaning mechanism includes a connecting column connected to a fixed base, and an installation component is fixedly provided on the connecting column. A guide slide rod is provided on the installation component, and a lifting plate is slidably provided on the guide slide rod. A fixed block is provided on the lifting plate, and a scraper for scraping off the smoke and dust is provided on the fixed block.

[0009] Furthermore, the mounting component is provided with a mounting groove, and a collection chamber for absorbing smoke and dust is provided on the mounting component by screws in the mounting groove, and the collection chamber is connected to an external bag filter dust collector.

[0010] Through the above structural design, the collection chamber, which is fixed by mounting slots and screws, can directly adsorb the dust removed by the scraper, and achieve efficient centralized treatment of the dust through an external bag filter.

[0011] Furthermore, an electric telescopic rod is fixedly installed below the lifting plate, and a base is provided at the end of the electric telescopic rod away from the lifting plate, and the base is connected to the fixed seat.

[0012] Through the above structural design, the coordinated design of the electric telescopic rod and the base allows for precise adjustment of the height of the lifting plate and the scraper, ensuring that the scraper always fits the surface of the smoke curtain at the optimal angle. This not only improves the thoroughness of smoke and dust removal but also reduces the need for manual intervention through automated control. It adapts to the deformation or positional changes of the smoke curtain under different working conditions, enhancing the reliability and adaptability of the device.

[0013] Furthermore, an installation compartment is fixedly installed below the lifting plate, and an infrared rangefinder for monitoring the distance between the scraper and the smoke curtain is installed inside the installation compartment.

[0014] Through the above structural design, the linkage control of the infrared rangefinder and the electric telescopic rod realizes the dynamic monitoring and real-time adjustment of the distance between the scraper and the smoke curtain. It can automatically compensate for the displacement of the smoke curtain caused by thermal expansion or mechanical vibration, avoid excessive pressure of the scraper on the curtain causing wear, and prevent excessive gap from causing cleaning failure. This closed-loop control mechanism not only extends the service life of the smoke curtain and scraper, but also ensures the stability of the smoke and dust removal effect, further improving the intelligence and maintenance economy of the device.

[0015] Furthermore, the infrared rangefinder is electrically connected to the electric telescopic pole, and the infrared rangefinder controls the opening or closing of the electric telescopic pole.

[0016] The above structural design facilitates the opening and closing of the electric telescopic rod by the infrared rangefinder, ensuring precise control.

[0017] Furthermore, a support base is rotatably provided at the end of the winding roller away from the servo motor, and the support base is fixedly connected to the base.

[0018] Through the above structural design, the fixed connection between the support base and the base enhances the structural rigidity of both ends of the winding roller, making it more stable when rotating under the drive of the servo motor. This effectively reduces the eccentric vibration or offset of the winding roller caused by long-term load, ensuring the smoothness of the smoke curtain's opening and closing process, while reducing the mechanical failure rate and providing a reliable support foundation for the continuous and efficient operation of the cleaning mechanism.

[0019] Compared with the prior art, the beneficial effects of this utility model are: the flue gas blocking and collection device for producing heat insulation pads facilitates the blocking and collection of flue gas generated during the production of heat insulation pads, and is convenient to use. The specific details are as follows:

[0020] When the heat insulation pad production fume collection device is in use, the servo motor is started during heat insulation pad production. The servo motor drives the winding roller to rotate, and the rotation of the winding roller causes the smoke curtain to fall. The smoke curtain prevents the smoke and dust in the workshop from spreading to the clean area, thereby protecting the environment and improving the safety of the workers.

[0021] When this flue gas collection device for producing heat insulation pads is in use, if the smoke curtain or the smoke curtain accumulates too much dust, the servo motor is activated. The servo motor drives the winding roller to rotate, which in turn winds the smoke curtain. At the same time, the infrared rangefinder monitors and controls the electric telescopic rod, allowing the scraper to clean the dust on the smoke curtain. The collection bin can directly absorb the dust removed by the scraper, and the dust is efficiently and centrally treated through an external bag filter. It is easy to operate and has a good cleaning effect. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0023] Figure 2 This is a three-dimensional structural diagram of the cleaning mechanism of this utility model;

[0024] Figure 3 This is a three-dimensional sectional view of the cleaning mechanism of this utility model;

[0025] Figure 4 This is an enlarged structural schematic diagram of point A in coating 3 of this utility model.

[0026] In the diagram: 1. Fixed rod; 2. Cleaning mechanism; 10. Winding roller; 11. Smoke curtain; 12. Servo motor; 13. Fixed base; 14. Support base; 15. Collection bin; 20. Connecting column; 21. Mounting component; 22. Guide slide bar; 23. Lifting plate; 24. Scraper; 25. Electric telescopic rod; 26. Base; 27. Mounting slot; 28. Mounting bin; 230. Fixed block; 280. Infrared rangefinder. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] like Figures 1-4 As shown, the present invention discloses a flue gas baffle collection device for producing heat insulation pads, including a rotatable fixed rod 1, a plurality of winding rollers 10 are sleeved on the fixed rod 1, and a smoke curtain 11 is provided on the winding rollers 10. It also includes a servo motor 12 disposed at one end of the winding rollers 10 for driving the winding rollers 10 to rotate, and a fixed seat 13 is fixedly disposed on the servo motor 12. A support seat 14 is rotatably disposed at the end of the winding rollers 10 away from the servo motor 12, and the support seat 14 is fixedly connected to the base 26.

[0029] With the above structural design, when producing heat insulation pads, the servo motor 12 is started, which drives the winding roller 10 to rotate. The rotation of the winding roller 10 will cause the smoke curtain 11 to fall. The smoke curtain 11 will prevent the smoke and dust in the workshop from spreading to the clean area, thereby protecting the environment and improving the safety of the staff.

[0030] A cleaning mechanism 2 is positioned above the winding roller 10 and is used to scrape away smoke and dust from the smoke curtain 11. The cleaning mechanism 2 includes a connecting column 20 connected to the fixed base 13, and a mounting component 21 is fixedly mounted on the connecting column 20. A guide slide rod 22 is provided on the mounting component 21, and a lifting plate 23 is slidably mounted on the guide slide rod 22. A fixing block 230 is provided on the lifting plate 23, and a scraper 24 for scraping away smoke and dust is provided on the fixing block 230. A mounting groove 27 is provided on the mounting component 21, and the mounting groove 27 is screwed onto the mounting component 21 to provide a function for absorbing smoke. The dust collection chamber 15 is connected to an external bag filter. An electric telescopic rod 25 is fixedly installed below the lifting plate 23. A base 26 is installed at the end of the electric telescopic rod 25 away from the lifting plate 23, and the base 26 is connected to the fixed seat 13. An installation chamber 28 is fixedly installed below the lifting plate 23, and an infrared rangefinder 280 is installed in the installation chamber 28 to monitor the distance between the scraper 24 and the smoke curtain 11. The infrared rangefinder 280 is electrically connected to the electric telescopic rod 25, and the infrared rangefinder 280 controls the opening or closing of the electric telescopic rod 25.

[0031] With the above structural design, when the smoke curtain 11 is stored or when too much smoke and dust accumulates on the smoke curtain 11, the servo motor 12 is activated. The servo motor 12 will drive the winding roller 10 to rotate, and the winding roller 10 will wind the smoke curtain 11. At the same time, the infrared rangefinder 280 will monitor and control the electric telescopic rod 25 at any time, so that the scraper 24 can clean the smoke and dust on the smoke curtain 11. Meanwhile, the collection bin 15 can directly absorb the smoke and dust removed by the scraper 24, and achieve efficient centralized treatment of smoke and dust through an external bag filter. The operation is convenient and the cleaning effect is good.

[0032] Working principle: When using this flue gas blocking and collection device for producing heat insulation pads, the servo motor 12 is started during the production of heat insulation pads. The servo motor 12 drives the winding roller 10 to rotate, which in turn causes the smoke curtain 11 to fall. The smoke curtain 11 prevents the smoke and dust in the workshop from spreading to the clean area, thereby protecting the environment and improving the safety of the workers. When the smoke curtain 11 is being collected or when there is too much smoke and dust accumulation on the smoke curtain 11, the servo motor 12 is started again, which drives the winding roller 10 to rotate. The winding roller 10 winds up the smoke curtain 11. At the same time, the infrared rangefinder 280 monitors and controls the electric telescopic rod 25 at all times, so that the scraper 24 cleans the smoke and dust on the smoke curtain 11. Meanwhile, the collection bin 15 can directly absorb the smoke and dust removed by the scraper 24, and achieve efficient centralized treatment of the smoke and dust through an external bag filter.

[0033] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A flue gas baffle collection device for producing heat insulation pads, comprising a rotatable fixed rod (1), wherein a plurality of winding rollers (10) are sleeved on the fixed rod (1), and smoke curtains (11) are provided on the winding rollers (10). Its features are, Also includes: A servo motor (12) is installed at one end of the winding roller (10) to drive the winding roller (10) to rotate, and a fixed seat (13) is fixedly installed on the servo motor (12). A cleaning mechanism (2) is provided above the winding roller (10), and the cleaning mechanism (2) is used to scrape off the smoke and dust on the smoke curtain (11). The cleaning mechanism (2) includes a connecting column (20) connected to the fixed seat (13), and a mounting part (21) is fixedly provided on the connecting column (20). A guide slide rod (22) is provided on the mounting part (21), and a lifting plate (23) is slidably provided on the guide slide rod (22). A fixing block (230) is provided on the lifting plate (23), and a scraper (24) for scraping off the smoke and dust is provided on the fixing block (230).

2. The flue gas baffle and collection device for producing heat insulation pads according to claim 1, characterized in that: The mounting component (21) is provided with a mounting groove (27), and the mounting groove (27) is provided with a collection chamber (15) for absorbing smoke and dust on the mounting component (21) by screws, and the collection chamber (15) is connected to an external bag filter.

3. The flue gas baffle and collection device for producing heat insulation pads according to claim 1, characterized in that: An electric telescopic rod (25) is fixedly installed below the lifting plate (23). A base (26) is provided at the end of the electric telescopic rod (25) away from the lifting plate (23), and the base (26) is connected to the fixed seat (13).

4. The flue gas baffle and collection device for producing heat insulation pads according to claim 1, characterized in that: An installation chamber (28) is fixedly installed below the lifting plate (23), and an infrared rangefinder (280) for monitoring the distance between the scraper (24) and the smoke curtain (11) is installed inside the installation chamber (28).

5. A flue gas baffle and collection device for producing heat insulation pads according to claim 4, characterized in that: The infrared rangefinder (280) is electrically connected to the electric telescopic pole (25), and the infrared rangefinder (280) controls the electric telescopic pole (25) to open or close.

6. The flue gas baffle and collection device for producing heat insulation pads according to claim 1, characterized in that: The winding roller (10) is rotatably provided with a support base (14) at the end away from the servo motor (12), and the support base (14) is fixedly connected to the base (26).