Die structure and stamping equipment
The detachable mold structure and movable positioning components solve the cost and time problems caused by the increase in the number of stamping dies, realize the reuse of dies and multi-model compatibility, and improve production efficiency and versatility.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-03
AI Technical Summary
In the existing technology, with the diversification of product models, the number of stamping dies increases, leading to problems such as high production costs, frequent die changes, and long production time.
Design a mold structure including a detachable lower mold rib insert and an upper mold rib insert, combined with a movable positioning component, which can quickly replace the rib insert and positioning component according to the product model, realizing the reuse of the mold and compatibility with multiple models.
It improves the versatility and utilization of molds, reduces production costs, increases production efficiency, and achieves compatibility and smooth demolding of multiple product models.
Smart Images

Figure CN224073151U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping equipment technology, and in particular to a mold structure and stamping equipment. Background Technology
[0002] Stamping equipment is a type of processing equipment that can process materials into parts. By applying pressure to the material on a stamping die, it causes deformation to complete the shaping process, thereby obtaining the desired part. With the diversification of products and the updating of models, the number of stamping dies corresponding to the same product also increases. For example, air conditioner chassis have multiple models, and the shape of the ribs on the chassis varies depending on the model. Therefore, in order to meet the processing requirements of different models of the same product, multiple sets of stamping dies need to be made. This not only leads to an increase in production costs, but also to an increase in the number of die changes and the time spent in production. Utility Model Content
[0003] This utility model provides a mold structure and stamping equipment that can avoid frequent mold replacements, improve the versatility and utilization of the mold, reduce production costs, increase production efficiency, and achieve compatibility with multiple product models.
[0004] In a first aspect, embodiments of the present invention provide a mold structure, comprising:
[0005] The lower mold assembly includes a lower main body and a lower mold rib insert, wherein the lower mold rib insert is detachably disposed on the lower main body;
[0006] A positioning component, movably disposed on the lower die assembly, the positioning component being configured to position the workpiece to be stamped and to move relative to the lower die assembly in the height direction; and
[0007] The upper die assembly includes an upper main body and an upper die rib insert. The upper die rib insert is detachably disposed on the upper main body. The upper main body is configured to move along the height direction so that the upper die rib insert and the corresponding lower die rib insert can stamp the workpiece to be stamped.
[0008] The positioning component is provided with positioning holes, which correspond one-to-one with the lower mold pressing rib inserts, so that the corresponding lower mold pressing rib inserts can pass through.
[0009] In one embodiment, the positioning component includes:
[0010] A positioning plate, wherein the positioning plate is shaped to fit the part to be stamped; and
[0011] The lower elastic element has one end connected to the lower main body and the other end connected to the positioning plate;
[0012] The positioning hole is provided on the positioning plate.
[0013] In one embodiment, a first annular groove is provided on the outer wall of the lower mold rib insert, and the lower mold assembly further includes a lower mold pressing block, wherein the lower mold pressing block abuts against the first annular groove, and the lower mold pressing block is connected to the lower main body by fasteners.
[0014] In one embodiment, a second annular groove is provided on the outer wall of the upper mold rib insert, and the upper mold assembly further includes an upper mold pressing block, wherein the upper mold pressing block abuts against the second annular groove, and the upper mold pressing block is connected to the lower main body by fasteners.
[0015] In one embodiment, the lower main body is provided with a plurality of lower mounting holes, and the lower mold pressing rib insert is disposed in the lower mounting holes; the upper main body is provided with a plurality of upper mounting holes, and the upper mold pressing rib insert is disposed in the upper mounting holes;
[0016] The lower die rib insert and the upper die rib insert correspond one-to-one with the machining holes of the workpiece to be stamped.
[0017] In one embodiment, the lower mold rib insert includes:
[0018] A lower mold pressing rib insert is disposed within the lower mounting hole, and the first annular groove is disposed on the outer wall of the lower mold pressing rib insert; and
[0019] The lower die cutting edge insert is set inside the lower die pressing rib insert;
[0020] The lower die pressing rib insert has a pressing rib boss at its top, and the pressing rib boss surrounds the lower die cutting edge insert.
[0021] In one embodiment, the upper mold rib insert includes:
[0022] An upper mold pressing rib insert is disposed within the upper mounting hole, and the second annular groove is disposed on the outer wall of the upper mold pressing rib insert; and
[0023] The upper die punch is movably disposed within the upper die pressing rib insert;
[0024] The upper die pressing rib insert has a pressing rib groove at its bottom, which surrounds the upper die punch. The pressing rib groove cooperates with the pressing rib boss to press the workpiece to be pressed. The upper die punch cooperates with the lower die cutting edge insert to punch holes in the workpiece to be pressed.
[0025] In one embodiment, both the reinforcing rib boss and the reinforcing rib groove are annular, or both the reinforcing rib boss and the reinforcing rib groove are fan-shaped.
[0026] In one embodiment, the lower mold pressing rib insert has lower marking notches on both sides, and the lower marking notches are symmetrical about the pressing rib boss; the upper mold pressing rib insert has upper marking notches on both sides, and the upper marking notches are symmetrical about the pressing rib groove, and the upper marking notches correspond one-to-one with the lower marking notches;
[0027] Wherein, the line connecting the lower marking notch passes through the center of the lower mold pressing rib insert, the line connecting the upper marking notch passes through the center of the upper mold pressing rib insert, and the upper marking notch is aligned with the corresponding lower marking notch.
[0028] In one embodiment, the upper body portion includes:
[0029] The upper mold base is movably mounted on the lower main body.
[0030] A stop plate is movably disposed at the bottom of the upper mold base;
[0031] The upper elastic element has one end connected to the upper mold base and the other end connected to the stop plate; and
[0032] A discharge plate is provided at the bottom of the stop plate;
[0033] The upper die punch passes through the stop plate and the unloading plate, and the upper end of the upper die punch is detachably connected to the upper die base.
[0034] Secondly, this utility model embodiment provides a stamping device, including the mold structure as described above.
[0035] Compared with the prior art, the advantages of this utility model embodiment are that by detachably setting the lower die rib insert in the lower main body and the upper die rib insert in the upper main body, the user can quickly replace the rib insert according to the product model to adapt to different processing requirements without replacing the entire mold. Compared with traditional molds designed for a single model, this utility model can replace the upper die rib insert and the lower die rib insert according to the product model to adjust the position and structural shape of the mold core, realizing the reuse of the mold. This not only improves the versatility and utilization rate of the mold, but also reduces production costs, increases production efficiency, and achieves compatibility with multiple product models. By setting a positioning component that can move along the height direction relative to the lower die assembly, it can not only place the workpiece to be stamped, but also play a stripping role, ensuring smooth demolding. In addition, through the movable connection between the positioning component and the lower die assembly, the user can quickly replace the positioning component according to the product model to adapt to different processing requirements, ensuring that the positioning hole corresponds one-to-one with the lower die rib insert, so that the positioning component can adapt to different mold core positions, thereby improving the flexibility of the positioning component and the versatility of the mold. Attached Figure Description
[0036] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings.
[0037] Figure 1 This is a front view of a mold structure provided in one embodiment of the present invention;
[0038] Figure 2 yes Figure 1 A bottom view of the mold structure provided in the embodiment;
[0039] Figure 3 yes Figure 1 A schematic diagram of the positioning plate provided in the embodiment;
[0040] Figure 4 yes Figure 1 A schematic diagram showing the distribution of the lower mounting holes on the lower body portion according to the embodiment;
[0041] Figure 5 yes Figure 1 A schematic diagram of the distribution of the upper mounting holes on the upper body provided in the Chinese embodiment;
[0042] Figure 6 yes Figure 1 The front view of the lower mold rib insert provided in the embodiment;
[0043] Figure 7 yes Figure 1 A top view of the lower mold rib insert provided in the embodiment;
[0044] Figure 8This is a front view of the lower mold pressing rib insert provided in another embodiment of this utility model;
[0045] Figure 9 yes Figure 8 A top view of the lower mold rib insert provided in the embodiment;
[0046] Figure 10 This is a front view of the lower mold pressing rib insert provided in another embodiment of this utility model;
[0047] Figure 11 yes Figure 10 A top view of the lower mold rib insert provided in the embodiment;
[0048] Figure 12 yes Figure 1 Front view of the upper mold rib insert provided in the embodiment;
[0049] Figure 13 yes Figure 12 A top view of the upper mold rib insert provided in the embodiment;
[0050] Figure 14 This is a front view of the upper mold pressing rib insert provided in another embodiment of the present utility model;
[0051] Figure 15 yes Figure 14 A top view of the upper mold rib insert provided in the embodiment;
[0052] Figure 16 This is a front view of the upper mold pressing rib insert provided in another embodiment of this utility model;
[0053] Figure 17 yes Figure 16 A top view of the upper mold rib insert provided in the embodiment;
[0054] Figure 18 This is a schematic diagram of the chassis structure of an air conditioning compressor in the prior art.
[0055] Figure label:
[0056] 1. Chassis; 2. Bolt holes;
[0057] 10. Lower mold assembly; 110. Lower main body; 1101. First lower mounting hole; 1102. Lower mold base; 1103. Lower template; 1104. Outer pad; 1105. Lower shim; 1106. Second lower mounting hole; 120. Lower mold rib insert; 1201. First annular groove; 1202. Lower mold rib insert; 1203. Lower mold cutting edge insert; 1204. Lower marking notch; 1205. Rib boss; 130. Lower mold pressing block;
[0058] 20. Positioning component; 210. Positioning hole; 220. Positioning plate; 230. Lower elastic element;
[0059] 30. Upper mold assembly; 310. Upper main body; 3101. First upper mounting hole; 3102. Upper mold base; 3103. Stop plate; 3104. Upper elastic element; 3105. Stripper plate; 3106. Fixing plate; 3107. Second upper mounting hole; 320. Upper mold rib insert; 3201. Second annular groove; 3202. Upper mold rib insert; 3203. Upper mold punch; 3204. Upper marking notch; 3205. Rib groove; 3206. Clearance groove; 330. Upper mold pressure block; 340. Mold handle;
[0060] 40. Guide assembly; 410. Guide post; 420. Guide sleeve; 430. Guide spring. Detailed Implementation
[0061] The present invention will be further described below with reference to the accompanying drawings.
[0062] Stamping equipment is a type of processing equipment that can process materials into parts. By applying pressure to the material on a stamping die, it causes deformation and completes the shaping process, thereby obtaining the desired part. With the diversification of products and the updating of models, the number of stamping dies corresponding to the same product also increases. For example, the position of the compressor on the chassis inside an air conditioner varies depending on the requirements of the internal structure of the air conditioner, resulting in multiple models of the corresponding chassis. The shape of the ribs on the chassis also varies depending on the model. Therefore, in order to meet the processing requirements of different models of the same product, multiple sets of stamping dies need to be made. This not only increases production costs but also increases the number of die changes and the time spent in production.
[0063] Example 1
[0064] like Figures 1-3As shown, to solve the above-mentioned technical problems, this utility model embodiment provides a mold structure, including a lower mold assembly 10, a positioning assembly 20, and an upper mold assembly 30; the lower mold assembly 10 includes a lower main body 110 and a lower mold rib insert 120, the lower mold rib insert 120 being detachably disposed on the lower main body 110; the positioning assembly 20 is movably disposed on the lower mold assembly 10, and the positioning assembly 20 is configured to be able to position the workpiece to be stamped and move relative to the lower mold assembly 10 in the height direction; the upper mold... Component 30 includes an upper main body 310 and an upper die pressing rib insert 320. The upper die pressing rib insert 320 is detachably disposed on the upper main body 310. The upper main body 310 is configured to move along the height direction so that the upper die pressing rib insert 320 and the corresponding lower die pressing rib insert 120 can press the workpiece to be stamped. The positioning component 20 is provided with positioning holes 210, which correspond one-to-one with the lower die pressing rib inserts 120 so that the corresponding lower die pressing rib inserts 120 can pass through.
[0065] As can be seen from the above, by detachably setting the lower mold rib insert 120 to the lower main body 110 and the upper mold rib insert 320 to the upper main body 310, users can quickly replace the rib inserts according to the product model to adapt to different processing requirements without replacing the entire mold. Compared with traditional molds that are designed for a single model, this utility model allows for the replacement of the upper mold rib insert 320 and the lower mold rib insert 120 according to the product model, thereby adjusting the position and shape of the mold core and realizing the reuse of the mold. This not only improves the versatility and utilization rate of the mold, but also reduces production costs, increases production efficiency, and achieves compatibility with multiple product models. By setting a positioning component 20 that can move along the height direction relative to the lower die assembly 10, not only can the part to be stamped be placed, but it can also play a stripping role to ensure smooth demolding. In addition, the positioning component 20 plays a positioning role for the part to be stamped, and the movable connection between the positioning component 20 and the lower die assembly 10 allows the user to quickly replace the positioning component 20 according to the product model to adapt to different processing requirements. It ensures that the positioning hole 210 corresponds one-to-one with the lower die pressure rib insert 120, so that the positioning component 20 can adapt to different die core positions, thereby improving the flexibility of the positioning component 20 and the versatility of the mold.
[0066] It should be noted that, as Figure 1 As shown, the height direction is parallel to the Z direction; the upper mold rib insert 320 and the lower mold rib insert 120 correspond one-to-one.
[0067] It should also be noted that the part to be stamped is the chassis 1 of an air conditioning compressor. The chassis 1 has multiple bolt holes 2, which are evenly spaced around the same center point, and each bolt hole 2 is near a pressure rib. The bolt holes 2 and pressure ribs are obtained by stamping the machined holes on the part to be stamped using an upper die pressure rib insert 320 and a corresponding lower die pressure rib insert 120. The number of bolt holes 2 is the same as the number of lower die pressure rib inserts 120. Furthermore, for different models of chassis 1, the positions of the bolt holes 2, the positions of the pressure ribs, and the shapes of the pressure ribs are different. By changing the upper die pressure rib insert 320 and the lower die pressure rib insert 120, stamping different models of chassis 1 can be completed. For example, as... Figure 18 As shown, there are three bolt holes 2, and there are also three upper mold pressing rib inserts 320 installed on the upper main body 310 and three lower mold pressing rib inserts 120 installed on the lower main body 110.
[0068] Example 2
[0069] like Figures 1-3 As shown, the mold structure includes a lower mold assembly 10, a positioning assembly 20, and an upper mold assembly 30. The lower mold assembly 10 includes a lower main body 110 and a lower mold rib insert 120, which is detachably disposed on the lower main body 110. The positioning assembly 20 is movably disposed on the lower mold assembly 10 and is configured to position the workpiece to be stamped and move relative to the lower mold assembly 10 in the height direction. The upper mold assembly 30 includes an upper main body 310 and an upper mold rib insert 320, which is detachably disposed on the upper main body 310 and is configured to move in the height direction so that the upper mold rib insert 320 and the corresponding lower mold rib insert 120 stamp the workpiece to be stamped. The positioning assembly 20 is provided with positioning holes 210, which correspond one-to-one with the lower mold rib inserts 120, so that the corresponding lower mold rib inserts 120 can pass through.
[0070] As can be seen from the above, by detachably setting the lower mold rib insert 120 to the lower main body 110 and the upper mold rib insert 320 to the upper main body 310, users can quickly replace the rib inserts according to the product model to adapt to different processing requirements without replacing the entire mold. Compared with traditional molds that are designed for a single model, this utility model allows for the replacement of the upper mold rib insert 320 and the lower mold rib insert 120 according to the product model, thereby adjusting the position and shape of the mold core and realizing the reuse of the mold. This not only improves the versatility and utilization rate of the mold, but also reduces production costs, increases production efficiency, and achieves compatibility with multiple product models. By setting a positioning component 20 that can move along the height direction relative to the lower die assembly 10, not only can the part to be stamped be placed, but it can also play a stripping role to ensure smooth demolding. In addition, the positioning component 20 plays a positioning role for the part to be stamped, and the movable connection between the positioning component 20 and the lower die assembly 10 allows the user to quickly replace the positioning component 20 according to the product model to adapt to different processing requirements. It ensures that the positioning hole 210 corresponds one-to-one with the lower die pressure rib insert 120, so that the positioning component 20 can adapt to different die core positions, thereby improving the flexibility of the positioning component 20 and the versatility of the mold.
[0071] It should be noted that, as Figure 1 As shown, the height direction is parallel to the Z direction; the upper mold rib insert 320 and the lower mold rib insert 120 correspond one-to-one.
[0072] It should also be noted that the part to be stamped is the chassis 1 of an air conditioning compressor. The chassis 1 has multiple bolt holes 2, which are evenly spaced around the same center point, and each bolt hole 2 is near a pressure rib. The bolt holes 2 and pressure ribs are obtained by stamping the machined holes on the part to be stamped using an upper die pressure rib insert 320 and a corresponding lower die pressure rib insert 120. The number of bolt holes 2 is the same as the number of lower die pressure rib inserts 120. Furthermore, for different models of chassis 1, the positions of the bolt holes 2, the positions of the pressure ribs, and the shapes of the pressure ribs are different. By changing the upper die pressure rib insert 320 and the lower die pressure rib insert 120, stamping different models of chassis 1 can be completed. For example, as... Figure 18 As shown, there are three bolt holes 2, and there are also three upper mold pressing rib inserts 320 installed on the upper main body 310 and three lower mold pressing rib inserts 120 installed on the lower main body 110.
[0073] In some embodiments, the positioning component 20 includes a positioning plate 220 and a lower elastic member 230; the positioning plate 220 is shaped to fit the part to be stamped; one end of the lower elastic member 230 is connected to the lower main body 110 and the other end is connected to the positioning plate 220; wherein, the positioning hole 210 is provided on the positioning plate 220.
[0074] The positioning plate 220, by matching the shape of the part to be stamped, plays a positioning role, allowing the part to be stamped to be quickly positioned and placed, ensuring that the machining holes on the part to be stamped are aligned with the upper die rib insert 320 and the lower die rib insert 120, thereby ensuring the accuracy of the stamping position; in addition, the positioning plate 220 can be replaced according to different models of the part to be stamped, so that the positioning plate 220 can be adapted to different models of the part to be stamped, achieving compatibility of multiple machine products. During stamping, the upper main body 310 drives the upper die rib insert 320 to move downward, cooperating with the lower die rib insert 120 and applying pressure. Under the action of pressure, the workpiece to be stamped on the positioning plate 220 is stamped, and at the same time, the positioning plate 220 moves downward, and the lower elastic member 230 is compressed to store elastic force. After stamping is completed, the upper main body 310 drives the upper die rib insert 320 to move upward, away from the lower die rib insert 120. The positioning plate 220 moves upward under the action of elastic force, and the workpiece to be stamped moves with the positioning plate 220, thereby realizing stripping.
[0075] It should be noted that the lower elastic element 230 includes, but is not limited to, a spring; in addition, the number of lower spring elements can be multiple.
[0076] It should also be noted that, for different models of parts to be stamped, corresponding positioning plates 220 are machined, and positioning holes 210 corresponding to the machining holes are opened on the positioning plates 220, thereby ensuring that the positioning plates 220 can adapt to different models of parts to be stamped and fit the corresponding shape of the parts to be stamped; that is, the number and position of the positioning holes 210 are determined by the number and position of the machining holes of the corresponding parts to be stamped; for example, Figure 18 As shown, the part to be stamped has three machining holes arranged at equal intervals around the same center in the circumferential direction. The positioning plate 220 also has three positioning holes 210 arranged at equal intervals around the same center in the circumferential direction. The three positioning holes 210 correspond one-to-one with the three machining holes.
[0077] Example 3
[0078] like Figures 1-3As shown, the mold structure includes a lower mold assembly 10, a positioning assembly 20, and an upper mold assembly 30. The lower mold assembly 10 includes a lower main body 110 and a lower mold rib insert 120, which is detachably disposed on the lower main body 110. The positioning assembly 20 is movably disposed on the lower mold assembly 10 and is configured to position the workpiece to be stamped and move relative to the lower mold assembly 10 in the height direction. The upper mold assembly 30 includes an upper main body 310 and an upper mold rib insert 320, which is detachably disposed on the upper main body 310 and is configured to move in the height direction so that the upper mold rib insert 320 and the corresponding lower mold rib insert 120 stamp the workpiece to be stamped. The positioning assembly 20 is provided with positioning holes 210, which correspond one-to-one with the lower mold rib inserts 120, so that the corresponding lower mold rib inserts 120 can pass through.
[0079] As can be seen from the above, by detachably setting the lower mold rib insert 120 to the lower main body 110 and the upper mold rib insert 320 to the upper main body 310, users can quickly replace the rib inserts according to the product model to adapt to different processing requirements without replacing the entire mold. Compared with traditional molds that are designed for a single model, this utility model allows for the replacement of the upper mold rib insert 320 and the lower mold rib insert 120 according to the product model, thereby adjusting the position and shape of the mold core and realizing the reuse of the mold. This not only improves the versatility and utilization rate of the mold, but also reduces production costs, increases production efficiency, and achieves compatibility with multiple product models. By setting a positioning component 20 that can move along the height direction relative to the lower die assembly 10, not only can the part to be stamped be placed, but it can also play a stripping role to ensure smooth demolding. In addition, the positioning component 20 plays a positioning role for the part to be stamped, and the movable connection between the positioning component 20 and the lower die assembly 10 allows the user to quickly replace the positioning component 20 according to the product model to adapt to different processing requirements. It ensures that the positioning hole 210 corresponds one-to-one with the lower die pressure rib insert 120, so that the positioning component 20 can adapt to different die core positions, thereby improving the flexibility of the positioning component 20 and the versatility of the mold.
[0080] It should be noted that, as Figure 1 As shown, the height direction is parallel to the Z direction; the upper mold rib insert 320 and the lower mold rib insert 120 correspond one-to-one.
[0081] It should also be noted that the part to be stamped is the chassis 1 of an air conditioning compressor. The chassis 1 has multiple bolt holes 2, which are evenly spaced around the same center point, and each bolt hole 2 is near a pressure rib. The bolt holes 2 and pressure ribs are obtained by stamping the machined holes on the part to be stamped using an upper die pressure rib insert 320 and a corresponding lower die pressure rib insert 120. The number of bolt holes 2 is the same as the number of lower die pressure rib inserts 120. Furthermore, for different models of chassis 1, the positions of the bolt holes 2, the positions of the pressure ribs, and the shapes of the pressure ribs are different. By changing the upper die pressure rib insert 320 and the lower die pressure rib insert 120, stamping different models of chassis 1 can be completed. For example, as... Figure 18 As shown, there are three bolt holes 2, and there are also three upper mold pressing rib inserts 320 installed on the upper main body 310 and three lower mold pressing rib inserts 120 installed on the lower main body 110.
[0082] In some embodiments, the positioning component 20 includes a positioning plate 220 and a lower elastic member 230; the positioning plate 220 is shaped to fit the part to be stamped; one end of the lower elastic member 230 is connected to the lower main body 110 and the other end is connected to the positioning plate 220; wherein, the positioning hole 210 is provided on the positioning plate 220.
[0083] The positioning plate 220, by matching the shape of the part to be stamped, plays a positioning role, allowing the part to be stamped to be quickly positioned and placed, ensuring that the machining holes on the part to be stamped are aligned with the upper die rib insert 320 and the lower die rib insert 120, thereby ensuring the accuracy of the stamping position; in addition, the positioning plate 220 can be replaced according to different models of the part to be stamped, so that the positioning plate 220 can be adapted to different models of the part to be stamped, achieving compatibility of multiple machine products. During stamping, the upper main body 310 drives the upper die rib insert 320 to move downward, cooperating with the lower die rib insert 120 and applying pressure. Under the action of pressure, the workpiece to be stamped on the positioning plate 220 is stamped, and at the same time, the positioning plate 220 moves downward, and the lower elastic member 230 is compressed to store elastic force. After stamping is completed, the upper main body 310 drives the upper die rib insert 320 to move upward, away from the lower die rib insert 120. The positioning plate 220 moves upward under the action of elastic force, and the workpiece to be stamped moves with the positioning plate 220, thereby realizing stripping.
[0084] It should be noted that the lower elastic element 230 includes, but is not limited to, a spring; in addition, the number of lower spring elements can be multiple.
[0085] It should also be noted that, for different models of parts to be stamped, corresponding positioning plates 220 are machined, and positioning holes 210 corresponding to the machining holes are opened on the positioning plates 220, thereby ensuring that the positioning plates 220 can adapt to different models of parts to be stamped and fit the corresponding shape of the parts to be stamped; that is, the number and position of the positioning holes 210 are determined by the number and position of the machining holes of the corresponding parts to be stamped; for example, Figure 18 As shown, the part to be stamped has three machining holes arranged at equal intervals around the same center in the circumferential direction. The positioning plate 220 also has three positioning holes 210 arranged at equal intervals around the same center in the circumferential direction. The three positioning holes 210 correspond one-to-one with the three machining holes.
[0086] like Figure 1 ,like Figures 6-11 As shown, in some embodiments, a first annular groove 1201 is provided on the outer wall of the lower mold pressing rib insert 120, and the lower mold assembly 10 also includes a lower mold pressing block 130, wherein the lower mold pressing block 130 abuts against the first annular groove 1201, and the lower mold pressing block 130 is connected to the lower main body 110 by fasteners.
[0087] By setting the lower die pressure block 130 and fasteners, the lower die pressure rib insert 120 can be detachably installed on the lower die assembly 10, realizing the quick installation and replacement of the lower die pressure rib insert 120, improving the replacement speed and production efficiency; when it is necessary to stamp different models of products, it is only necessary to disassemble and install the lower die pressure block 130 and fasteners to replace the lower die pressure rib insert 120 at the corresponding position.
[0088] It should be noted that the fasteners include, but are not limited to, screws. In addition, there can be multiple lower die pressing blocks 130, which are arranged at equal intervals around the first annular groove 1201 in the circumferential direction; the lower body part 110 is also provided with multiple threaded holes, which correspond one-to-one with the multiple lower die pressing blocks 130, and the threaded holes are threadedly connected to the fasteners.
[0089] like Figure 1 ,like Figures 12-17 As shown, in some embodiments, a second annular groove 3201 is provided on the outer wall of the upper mold rib insert 320, and the upper mold assembly 30 also includes an upper mold pressing block 330, wherein the upper mold pressing block 330 abuts against the second annular groove 3201, and the upper mold pressing block 330 is connected to the lower main body 110 by fasteners.
[0090] By setting the upper die pressure block 330 and fasteners, the upper die pressure rib insert 320 can be detachably installed on the upper die assembly 30, realizing the quick installation and replacement of the upper die pressure rib insert 320, improving the replacement speed and production efficiency; when it is necessary to stamp different models of products, it is only necessary to disassemble and install the upper die pressure block 330 and fasteners to replace the upper die pressure rib insert 320 at the corresponding position.
[0091] It should be noted that there can be multiple upper mold pressure blocks 330, and multiple upper mold pressure blocks 330 are arranged at equal intervals around the second annular groove 3201 in the circumferential direction; multiple upper threaded holes are provided on the upper main body 310, and the multiple upper threaded holes correspond one-to-one with the multiple upper mold pressure blocks 330, and the upper threaded holes are threadedly connected to the fasteners.
[0092] Example 4
[0093] like Figures 1-3 As shown, the mold structure includes a lower mold assembly 10, a positioning assembly 20, and an upper mold assembly 30. The lower mold assembly 10 includes a lower main body 110 and a lower mold rib insert 120, which is detachably disposed on the lower main body 110. The positioning assembly 20 is movably disposed on the lower mold assembly 10 and is configured to position the workpiece to be stamped and move relative to the lower mold assembly 10 in the height direction. The upper mold assembly 30 includes an upper main body 310 and an upper mold rib insert 320, which is detachably disposed on the upper main body 310 and is configured to move in the height direction so that the upper mold rib insert 320 and the corresponding lower mold rib insert 120 stamp the workpiece to be stamped. The positioning assembly 20 is provided with positioning holes 210, which correspond one-to-one with the lower mold rib inserts 120, so that the corresponding lower mold rib inserts 120 can pass through.
[0094] As can be seen from the above, by detachably setting the lower mold rib insert 120 to the lower main body 110 and the upper mold rib insert 320 to the upper main body 310, users can quickly replace the rib inserts according to the product model to adapt to different processing requirements without replacing the entire mold. Compared with traditional molds that are designed for a single model, this utility model allows for the replacement of the upper mold rib insert 320 and the lower mold rib insert 120 according to the product model, thereby adjusting the position and shape of the mold core and realizing the reuse of the mold. This not only improves the versatility and utilization rate of the mold, but also reduces production costs, increases production efficiency, and achieves compatibility with multiple product models. By setting a positioning component 20 that can move along the height direction relative to the lower die assembly 10, not only can the part to be stamped be placed, but it can also play a stripping role, ensuring smooth demolding. In addition, the positioning component 20 plays a positioning role for the part to be stamped, and the movable connection between the positioning component 20 and the lower die assembly 10 allows the user to quickly replace the positioning component 20 according to the product model to adapt to different processing requirements, ensuring that the positioning hole 210 corresponds one-to-one with the lower die pressure rib insert 120, thereby improving the flexibility of the positioning component 20 and the versatility of the mold.
[0095] It should be noted that, as Figure 1 As shown, the height direction is parallel to the Z direction; the upper mold rib insert 320 and the lower mold rib insert 120 correspond one-to-one.
[0096] It should also be noted that the part to be stamped is the chassis 1 of an air conditioning compressor. The chassis 1 has multiple bolt holes 2, which are evenly spaced around the same center point, and each bolt hole 2 is near a pressure rib. The bolt holes 2 and pressure ribs are obtained by stamping the machined holes on the part to be stamped using an upper die pressure rib insert 320 and a corresponding lower die pressure rib insert 120. The number of bolt holes 2 is the same as the number of lower die pressure rib inserts 120. Furthermore, for different models of chassis 1, the positions of the bolt holes 2, the positions of the pressure ribs, and the shapes of the pressure ribs are different. By changing the upper die pressure rib insert 320 and the lower die pressure rib insert 120, stamping different models of chassis 1 can be completed. For example, as... Figure 18 As shown, there are three bolt holes 2, and there are also three upper mold pressing rib inserts 320 installed on the upper main body 310 and three lower mold pressing rib inserts 120 installed on the lower main body 110.
[0097] In some embodiments, the positioning component 20 includes a positioning plate 220 and a lower elastic member 230; the positioning plate 220 is shaped to fit the part to be stamped; one end of the lower elastic member 230 is connected to the lower main body 110 and the other end is connected to the positioning plate 220; wherein, the positioning hole 210 is provided on the positioning plate 220.
[0098] The positioning plate 220, by matching the shape of the part to be stamped, plays a positioning role, allowing the part to be stamped to be quickly positioned and placed, ensuring that the machining holes on the part to be stamped are aligned with the upper die rib insert 320 and the lower die rib insert 120, thereby ensuring the accuracy of the stamping position; in addition, the positioning plate 220 can be replaced according to different models of the part to be stamped, so that the positioning plate 220 can be adapted to different models of the part to be stamped, achieving compatibility of multiple machine products. During stamping, the upper main body 310 drives the upper die rib insert 320 to move downward, cooperating with the lower die rib insert 120 and applying pressure. Under the action of pressure, the workpiece to be stamped on the positioning plate 220 is stamped, and at the same time, the positioning plate 220 moves downward, and the lower elastic member 230 is compressed to store elastic force. After stamping is completed, the upper main body 310 drives the upper die rib insert 320 to move upward, away from the lower die rib insert 120. The positioning plate 220 moves upward under the action of elastic force, and the workpiece to be stamped moves with the positioning plate 220, thereby realizing stripping.
[0099] It should be noted that the lower elastic element 230 includes, but is not limited to, a spring; in addition, the number of lower spring elements can be multiple.
[0100] It should also be noted that, for different models of parts to be stamped, corresponding positioning plates 220 are machined, and positioning holes 210 corresponding to the machining holes are opened on the positioning plates 220, thereby ensuring that the positioning plates 220 can adapt to different models of parts to be stamped and fit the corresponding shape of the parts to be stamped; that is, the number and position of the positioning holes 210 are determined by the number and position of the machining holes of the corresponding parts to be stamped; for example, Figure 18 As shown, the part to be stamped has three machining holes arranged at equal intervals around the same center in the circumferential direction. The positioning plate 220 also has three positioning holes 210 arranged at equal intervals around the same center in the circumferential direction. The three positioning holes 210 correspond one-to-one with the three machining holes.
[0101] like Figure 1 ,like Figures 6-11 As shown, in some embodiments, a first annular groove 1201 is provided on the outer wall of the lower mold pressing rib insert 120, and the lower mold assembly 10 also includes a lower mold pressing block 130, wherein the lower mold pressing block 130 abuts against the first annular groove 1201, and the lower mold pressing block 130 is connected to the lower main body 110 by fasteners.
[0102] By setting the lower die pressure block 130 and fasteners, the lower die pressure rib insert 120 can be detachably installed on the lower die assembly 10, realizing the quick installation and replacement of the lower die pressure rib insert 120, improving the replacement speed and production efficiency; when it is necessary to stamp different models of products, it is only necessary to disassemble and install the lower die pressure block 130 and fasteners to replace the lower die pressure rib insert 120 at the corresponding position.
[0103] It should be noted that the fasteners include, but are not limited to, screws. In addition, there can be multiple lower die pressing blocks 130, which are arranged at equal intervals around the first annular groove 1201 in the circumferential direction; the lower body part 110 is also provided with multiple threaded holes, which correspond one-to-one with the multiple lower die pressing blocks 130, and the threaded holes are threadedly connected to the fasteners.
[0104] like Figure 1 ,like Figures 12-17 As shown, in some embodiments, a second annular groove 3201 is provided on the outer wall of the upper mold rib insert 320, and the upper mold assembly 30 also includes an upper mold pressing block 330, wherein the upper mold pressing block 330 abuts against the second annular groove 3201, and the upper mold pressing block 330 is connected to the lower main body 110 by fasteners.
[0105] By setting the upper die pressure block 330 and fasteners, the upper die pressure rib insert 320 can be detachably installed on the upper die assembly 30, realizing the quick installation and replacement of the upper die pressure rib insert 320, improving the replacement speed and production efficiency; when it is necessary to stamp different models of products, it is only necessary to disassemble and install the upper die pressure block 330 and fasteners to replace the upper die pressure rib insert 320 at the corresponding position.
[0106] It should be noted that there can be multiple upper mold pressure blocks 330, and multiple upper mold pressure blocks 330 are arranged at equal intervals around the second annular groove 3201 in the circumferential direction; multiple upper threaded holes are provided on the upper main body 310, and the multiple upper threaded holes correspond one-to-one with the multiple upper mold pressure blocks 330, and the upper threaded holes are threadedly connected to the fasteners.
[0107] like Figure 4 As shown, in some embodiments, the lower main body 110 is provided with a plurality of lower mounting holes, and the lower die pressing rib insert 120 is disposed in the lower mounting holes; the upper main body 310 is provided with a plurality of upper mounting holes, and the upper die pressing rib insert 320 is disposed in the upper mounting holes; wherein, the lower die pressing rib insert 120 and the upper die pressing rib insert 320 correspond one-to-one with the processing hole positions of the workpiece to be stamped.
[0108] By providing multiple mounting holes for the lower mold rib insert 120, the lower mold rib insert 120 can be installed by selecting the corresponding lower mounting hole according to the position of the machined hole, thus eliminating the need to replace the mold and further improving the versatility of the mold structure and production efficiency. Similarly, by providing multiple mounting holes for the upper mold rib insert 320, the upper mold rib insert 320 can be installed by selecting the corresponding upper mounting hole according to the position of the machined hole, thus eliminating the need to replace the mold and further improving the versatility of the mold structure and production efficiency.
[0109] It should be noted that, taking into account the machining hole positions of different models of workpieces to be processed, upper mounting holes and lower mounting holes can be respectively set at corresponding positions on the upper main body 310 and lower main body 110, thereby ensuring that the installation positions of the upper die rib insert 320 and the lower die rib insert 120 correspond to the machining hole positions; in addition, the number of upper mounting holes can be greater than the number of upper die rib inserts 320, and the number of lower mounting holes can be greater than the number of lower die rib inserts 120, which are determined according to the position layout of the machining hole positions of different models of workpieces to be stamped, as well as the number of machining hole positions on each workpiece to be stamped;
[0110] For example, the layout of the machining holes of different models of stamping parts is that six machining holes are arranged at equal intervals around the same center. Therefore, six upper mounting holes are provided on the upper main body 310 at equal intervals around the same center, and six lower mounting holes are provided on the lower main body 110 at equal intervals around the same center.
[0111] For example, the combined layout of machining holes for different types of stamped parts is such that three machining holes P are arranged circumferentially at equal intervals around the same center O, with a distance R1 between machining hole P and center O; another three machining holes Q are arranged circumferentially at equal intervals around the same center O, with a distance R2 between machining hole Q and center O, where R1 is less than R2; and the three machining holes P and three machining holes Q are staggered. Therefore, if... Figure 5 As shown, the upper body 310 is provided with first upper mounting holes 3101 corresponding to three machining hole positions P and second upper mounting holes 3107 corresponding to three machining hole positions Q, respectively. Figure 4 As shown, a first lower mounting hole 1101 corresponding to each of the three machining hole positions P and a second lower mounting hole 1106 corresponding to each of the three machining hole positions Q are provided on the lower main body 110.
[0112] For example, when the part to be stamped is the chassis 1 of an air conditioning compressor, R1 is 75mm and R2 is 88mm; Figure 18 As shown, the chassis 1 has three machining holes P. According to the position of the machining holes P on the chassis 1, the corresponding three first upper mounting holes 3101 are selected to install the upper molded rib insert 320, and the three first lower mounting holes 1101 are selected to install the lower molded rib insert 120.
[0113] like Figure 1 , Figures 6-11As shown, in some embodiments, the lower die pressing rib insert 120 includes a lower die pressing rib inlet 1202 and a lower die cutting edge inlet 1203; the lower die pressing rib inlet 1202 is disposed in the lower mounting hole, and the first annular groove 1201 is disposed on the outer wall of the lower die pressing rib inlet; the lower die cutting edge inlet 1203 is disposed in the lower die pressing rib inlet 1202; wherein, the top of the lower die pressing rib inlet is provided with a pressing rib boss 1205, and the pressing rib boss 1205 surrounds the lower die cutting edge inlet 1203.
[0114] like Figure 1 , Figures 12-17 As shown, in some embodiments, the upper die pressing rib insert 320 includes an upper die pressing rib insert 3202 and an upper die punch 3203; the upper die pressing rib insert 3202 is disposed in the upper mounting hole, and the second annular groove 3201 is disposed on the outer wall of the upper die pressing rib insert; the upper die punch 3203 is movably disposed in the upper die pressing rib insert 3202; wherein, the bottom of the upper die pressing rib insert is provided with a pressing rib groove 3205, the pressing rib groove 3205 surrounds the upper die punch 3203, the pressing rib groove 3205 cooperates with the pressing rib boss 1205 to press the part to be pressed; the upper die punch 3203 cooperates with the lower die cutting edge insert 1203 to punch holes in the part to be pressed.
[0115] The pressing groove 3205 and the pressing boss 1205 cooperate to press the part to be stamped. The upper die punch 3203 and the lower die cutter insert 1203 cooperate to punch the part to be stamped, so that the pressing and punching of the product can be carried out simultaneously, further improving production efficiency.
[0116] It should be noted that the upper die punch 3203 and the lower die cutting edge insert 1203 work together to punch a round hole.
[0117] It should also be noted that, such as Figure 1 As shown, the upper die pressing rib insert 3202 is provided with a punch hole, and the upper main body 310 is provided with a through hole. The through hole and the punch hole are connected to form a fixing hole. The upper die punch 3203 is located in the fixing hole. The upper die punch 3203 is connected to the upper die base 3102 through a set screw, which facilitates the quick replacement of the upper die punch 3203.
[0118] Example 5
[0119] like Figures 1-3As shown, the mold structure includes a lower mold assembly 10, a positioning assembly 20, and an upper mold assembly 30. The lower mold assembly 10 includes a lower main body 110 and a lower mold rib insert 120, which is detachably disposed on the lower main body 110. The positioning assembly 20 is movably disposed on the lower mold assembly 10 and is configured to position the workpiece to be stamped and move relative to the lower mold assembly 10 in the height direction. The upper mold assembly 30 includes an upper main body 310 and an upper mold rib insert 320, which is detachably disposed on the upper main body 310 and is configured to move in the height direction so that the upper mold rib insert 320 and the corresponding lower mold rib insert 120 stamp the workpiece to be stamped. The positioning assembly 20 is provided with positioning holes 210, which correspond one-to-one with the lower mold rib inserts 120, so that the corresponding lower mold rib inserts 120 can pass through.
[0120] As can be seen from the above, by detachably setting the lower mold rib insert 120 to the lower main body 110 and the upper mold rib insert 320 to the upper main body 310, users can quickly replace the rib inserts according to the product model to adapt to different processing requirements without replacing the entire mold. Compared with traditional molds that are designed for a single model, this utility model allows for the replacement of the upper mold rib insert 320 and the lower mold rib insert 120 according to the product model, thereby adjusting the position and shape of the mold core and realizing the reuse of the mold. This not only improves the versatility and utilization rate of the mold, but also reduces production costs, increases production efficiency, and achieves compatibility with multiple product models. By setting a positioning component 20 that can move along the height direction relative to the lower die assembly 10, not only can the part to be stamped be placed, but it can also play a stripping role to ensure smooth demolding. In addition, the positioning component 20 plays a positioning role for the part to be stamped, and the movable connection between the positioning component 20 and the lower die assembly 10 allows the user to quickly replace the positioning component 20 according to the product model to adapt to different processing requirements. It ensures that the positioning hole 210 corresponds one-to-one with the lower die pressure rib insert 120, so that the positioning component 20 can adapt to different die core positions, thereby improving the flexibility of the positioning component 20 and the versatility of the mold.
[0121] It should be noted that, as Figure 1 As shown, the height direction is parallel to the Z direction.
[0122] It should also be noted that the part to be stamped is the chassis 1 of an air conditioning compressor. The chassis 1 has multiple bolt holes 2, which are evenly spaced around the same center point, and each bolt hole 2 is near a pressure rib. The bolt holes 2 and pressure ribs are obtained by stamping the machined holes on the part to be stamped using an upper die pressure rib insert 320 and a corresponding lower die pressure rib insert 120. The number of bolt holes 2 is the same as the number of lower die pressure rib inserts 120. Furthermore, for different models of chassis 1, the positions of the bolt holes 2, the positions of the pressure ribs, and the shapes of the pressure ribs are different. By changing the upper die pressure rib insert 320 and the lower die pressure rib insert 120, stamping different models of chassis 1 can be completed. For example, as... Figure 18 As shown, there are three bolt holes 2, and there are also three upper mold pressing rib inserts 320 installed on the upper main body 310 and three lower mold pressing rib inserts 120 installed on the lower main body 110.
[0123] In some embodiments, the positioning component 20 includes a positioning plate 220 and a lower elastic member 230; the positioning plate 220 is shaped to fit the part to be stamped; one end of the lower elastic member 230 is connected to the lower main body 110 and the other end is connected to the positioning plate 220; wherein, the positioning hole 210 is provided on the positioning plate 220.
[0124] The positioning plate 220, by matching the shape of the part to be stamped, plays a positioning role, allowing the part to be stamped to be quickly positioned and placed, ensuring that the machining holes on the part to be stamped are aligned with the upper die rib insert 320 and the lower die rib insert 120, thereby ensuring the accuracy of the stamping position; in addition, the positioning plate 220 can be replaced according to different models of the part to be stamped, so that the positioning plate 220 can be adapted to different models of the part to be stamped, achieving compatibility of multiple machine products. During stamping, the upper main body 310 drives the upper die rib insert 320 to move downward, cooperating with the lower die rib insert 120 and applying pressure. Under the action of pressure, the workpiece to be stamped on the positioning plate 220 is stamped, and at the same time, the positioning plate 220 moves downward, and the lower elastic member 230 is compressed to store elastic force. After stamping is completed, the upper main body 310 drives the upper die rib insert 320 to move upward, away from the lower die rib insert 120. The positioning plate 220 moves upward under the action of elastic force, and the workpiece to be stamped moves with the positioning plate 220, thereby realizing stripping.
[0125] It should be noted that the lower elastic element 230 includes, but is not limited to, a spring; in addition, the number of lower spring elements can be multiple.
[0126] It should also be noted that, for different models of parts to be stamped, corresponding positioning plates 220 are machined, and positioning holes 210 corresponding to the machining holes are opened on the positioning plates 220, thereby ensuring that the positioning plates 220 can adapt to different models of parts to be stamped and fit the corresponding shape of the parts to be stamped; that is, the number and position of the positioning holes 210 are determined by the number and position of the machining holes of the corresponding parts to be stamped; for example, Figure 18 As shown, the part to be stamped has three machining holes arranged at equal intervals around the same center in the circumferential direction. The positioning plate 220 also has three positioning holes 210 arranged at equal intervals around the same center in the circumferential direction. The three positioning holes 210 correspond one-to-one with the three machining holes.
[0127] like Figure 1 ,like Figures 6-11 As shown, in some embodiments, a first annular groove 1201 is provided on the outer wall of the lower mold pressing rib insert 120, and the lower mold assembly 10 also includes a lower mold pressing block 130, wherein the lower mold pressing block 130 abuts against the first annular groove 1201, and the lower mold pressing block 130 is connected to the lower main body 110 by fasteners.
[0128] By setting the lower die pressure block 130 and fasteners, the lower die pressure rib insert 120 can be detachably installed on the lower die assembly 10, realizing the quick installation and replacement of the lower die pressure rib insert 120, improving the replacement speed and production efficiency; when it is necessary to stamp different models of products, it is only necessary to disassemble and install the lower die pressure block 130 and fasteners to replace the lower die pressure rib insert 120 at the corresponding position.
[0129] It should be noted that the fasteners include, but are not limited to, screws. In addition, there can be multiple lower die pressing blocks 130, which are arranged at equal intervals around the first annular groove 1201 in the circumferential direction; the lower body part 110 is also provided with multiple threaded holes, which correspond one-to-one with the multiple lower die pressing blocks 130, and the threaded holes are threadedly connected to the fasteners.
[0130] like Figure 1 ,like Figures 12-17 As shown, in some embodiments, a second annular groove 3201 is provided on the outer wall of the upper mold rib insert 320, and the upper mold assembly 30 also includes an upper mold pressing block 330, wherein the upper mold pressing block 330 abuts against the second annular groove 3201, and the upper mold pressing block 330 is connected to the lower main body 110 by fasteners.
[0131] By setting the upper die pressure block 330 and fasteners, the upper die pressure rib insert 320 can be detachably installed on the upper die assembly 30, realizing the quick installation and replacement of the upper die pressure rib insert 320, improving the replacement speed and production efficiency; when it is necessary to stamp different models of products, it is only necessary to disassemble and install the upper die pressure block 330 and fasteners to replace the upper die pressure rib insert 320 at the corresponding position.
[0132] It should be noted that there can be multiple upper mold pressure blocks 330, and multiple upper mold pressure blocks 330 are arranged at equal intervals around the second annular groove 3201 in the circumferential direction; multiple upper threaded holes are provided on the upper main body 310, and the multiple upper threaded holes correspond one-to-one with the multiple upper mold pressure blocks 330, and the upper threaded holes are threadedly connected to the fasteners.
[0133] like Figure 4 As shown, in some embodiments, the lower main body 110 is provided with a plurality of lower mounting holes, and the lower die pressing rib insert 120 is disposed in the lower mounting holes; the upper main body 310 is provided with a plurality of upper mounting holes, and the upper die pressing rib insert 320 is disposed in the upper mounting holes; wherein, the lower die pressing rib insert 120 and the upper die pressing rib insert 320 correspond one-to-one with the processing hole positions of the workpiece to be stamped.
[0134] By providing multiple mounting holes for the lower mold rib insert 120, the lower mold rib insert 120 can be installed by selecting the corresponding lower mounting hole according to the position of the machined hole, thus eliminating the need to replace the mold and further improving the versatility of the mold structure and production efficiency. Similarly, by providing multiple mounting holes for the upper mold rib insert 320, the upper mold rib insert 320 can be installed by selecting the corresponding upper mounting hole according to the position of the machined hole, thus eliminating the need to replace the mold and further improving the versatility of the mold structure and production efficiency.
[0135] It should be noted that, taking into account the machining hole positions of different models of workpieces to be processed, upper mounting holes and lower mounting holes can be respectively set at corresponding positions on the upper main body 310 and lower main body 110, thereby ensuring that the installation positions of the upper die rib insert 320 and the lower die rib insert 120 correspond to the machining hole positions; in addition, the number of upper mounting holes can be greater than the number of upper die rib inserts 320, and the number of lower mounting holes can be greater than the number of lower die rib inserts 120, which are determined according to the position layout of the machining hole positions of different models of workpieces to be stamped, as well as the number of machining hole positions on each workpiece to be stamped;
[0136] For example, the layout of the machining holes of different models of stamping parts is that six machining holes are arranged at equal intervals around the same center. Therefore, six upper mounting holes are provided on the upper main body 310 at equal intervals around the same center, and six lower mounting holes are provided on the lower main body 110 at equal intervals around the same center.
[0137] For example, the combined layout of machining holes for different types of stamped parts is such that three machining holes P are arranged circumferentially at equal intervals around the same center O, with a distance R1 between machining hole P and center O; another three machining holes Q are arranged circumferentially at equal intervals around the same center O, with a distance R2 between machining hole Q and center O, where R1 is less than R2; and the three machining holes P and three machining holes Q are staggered. Therefore, if... Figure 5 As shown, the upper body 310 is provided with first upper mounting holes 3101 corresponding to three machining hole positions P and second upper mounting holes 3107 corresponding to three machining hole positions Q, respectively. Figure 4 As shown, a first lower mounting hole 1101 corresponding to each of the three machining hole positions P and a second lower mounting hole 1106 corresponding to each of the three machining hole positions Q are provided on the lower main body 110.
[0138] For example, when the part to be stamped is the chassis 1 of an air conditioning compressor, R1 is 75mm and R2 is 88mm; Figure 18 As shown, the chassis 1 has three machining holes P. According to the position of the machining holes P on the chassis 1, the corresponding three first upper mounting holes 3101 are selected to install the upper molded rib insert 320, and the three first lower mounting holes 1101 are selected to install the lower molded rib insert 120.
[0139] like Figure 1 , Figures 6-11 As shown, in some embodiments, the lower die pressing rib insert 120 includes a lower die pressing rib inlet 1202 and a lower die cutting edge inlet 1203; the lower die pressing rib inlet 1202 is disposed in the lower mounting hole, and the first annular groove 1201 is disposed on the outer wall of the lower die pressing rib inlet; the lower die cutting edge inlet 1203 is disposed in the lower die pressing rib inlet 1202; wherein, the top of the lower die pressing rib inlet is provided with a pressing rib boss 1205, and the pressing rib boss 1205 surrounds the lower die cutting edge inlet 1203.
[0140] like Figure 1 , Figures 12-17 As shown, in some embodiments, the upper die pressing rib insert 320 includes an upper die pressing rib insert 3202 and an upper die punch 3203; the upper die pressing rib insert 3202 is disposed in the upper mounting hole, and the second annular groove 3201 is disposed on the outer wall of the upper die pressing rib insert; the upper die punch 3203 is movably disposed in the upper die pressing rib insert 3202; wherein, the bottom of the upper die pressing rib insert is provided with a pressing rib groove 3205, the pressing rib groove 3205 surrounds the upper die punch 3203, the pressing rib groove 3205 cooperates with the pressing rib boss 1205 to press the part to be pressed; the upper die punch 3203 cooperates with the lower die cutting edge insert 1203 to punch holes in the part to be pressed.
[0141] The pressing groove 3205 and the pressing boss 1205 cooperate to press the part to be stamped. The upper die punch 3203 and the lower die cutter insert 1203 cooperate to punch the part to be stamped, so that the pressing and punching of the product can be carried out simultaneously, further improving production efficiency.
[0142] It should be noted that the upper die punch 3203 and the lower die cutting edge insert 1203 work together to punch a round hole.
[0143] It should also be noted that, such as Figure 1 As shown, the upper die pressing rib insert 3202 is provided with a punch hole, and the upper main body 310 is provided with a through hole. The through hole and the punch hole are connected to form a fixing hole. The upper die punch 3203 is located in the fixing hole. The upper die punch 3203 is connected to the upper die base 3102 through a set screw, which facilitates the quick replacement of the upper die punch 3203.
[0144] like Figure 6 , Figure 7 , Figure 12 , Figure 13 As shown, in some embodiments, the rib protrusion 1205 and the rib groove 3205 are both annular.
[0145] By setting the annular rib protrusion 1205 and rib groove 3205, annular ribs can be stamped out of the workpiece to be stamped, thereby meeting the processing requirements of the product.
[0146] like Figures 8-11 As shown, Figures 14-17 As shown, in some embodiments, the rib protrusion 1205 and the rib groove 3205 are both fan-shaped.
[0147] By setting the fan-shaped rib protrusion 1205 and rib groove 3205, the fan-shaped rib can be stamped into the part to be stamped, thereby meeting the processing requirements of the product.
[0148] It should be noted that the central angles between the rib boss 1205 and the rib groove 3205 are set according to the rib shape requirements of different models of the parts to be stamped, such as... Figure 8 , Figure 9 As shown, the central angles opposite the rib boss 1205 and the rib groove 3205 can be 180°, such as... Figure 10 , Figure 11 As shown, the central angle opposite to the rib boss 1205 and the rib groove 3205 can be 120°. Of course, the central angle opposite to the rib boss 1205 and the rib groove 3205 can also be other angles.
[0149] It should also be noted that the central angle subtended by the rib groove 3205 is not less than the central angle subtended by the rib boss 1205, such as Figure 9 , Figure 15As shown, the central angle opposite to the rib boss 1205 is 180°, and the central angle opposite to the rib groove 3205 is greater than 180°. Figure 11 , Figure 17 As shown, the central angle opposite to the rib boss 1205 is 120°, and the central angle opposite to the rib groove 3205 is greater than 120°.
[0150] It should also be noted that, such as Figures 14-17 As shown, the bottom of the upper die pressing rib insert 3202 is also provided with a relief groove 3206 to avoid the protrusion on the chassis 1, so as to avoid interference and affect the stamping.
[0151] like Figure 9 , Figure 11 , Figure 15 As shown, in some embodiments, the lower mold pressing rib insert 1202 is provided with lower marking notches 1204 on both sides, and the lower marking notches 1204 are symmetrical about the pressing rib boss 1205; the upper mold pressing rib insert 3202 is provided with upper marking notches 3204 on both sides, and the upper marking notches 3204 are symmetrical about the pressing rib groove 3205, and the upper marking notches 3204 correspond one-to-one with the lower marking notches 1204; wherein, the line connecting the lower marking notches 1204 passes through the center of the lower mold pressing rib insert 1202, the line connecting the upper marking notches 3204 passes through the center of the upper mold pressing rib insert 3202, and the upper marking notches 3204 are aligned with the corresponding lower marking notches 1204.
[0152] By setting the upper notch 3204 and the lower notch 1204, the upper mold pressing rib insert 3202 and the lower mold pressing rib insert 1202 can be quickly aligned and positioned during installation, ensuring that the pressing rib boss 1205 and the pressing rib groove 3205 are aligned, and avoiding misalignment between the pressing rib boss 1205 and the pressing rib groove 3205, which would cause pressing rib failure.
[0153] like Figure 1 As shown, in some embodiments, the upper main body 310 includes an upper mold base 3102, a stop plate 3103, an upper elastic member 3104, and a stripper plate 3105; the upper mold base 3102 is movably disposed on the lower main body 110; the stop plate 3103 is movably disposed at the bottom of the upper mold base 3102; one end of the upper elastic member 3104 is connected to the upper mold base 3102 and the other end is connected to the stop plate 3103; the stripper plate 3105 is disposed at the bottom of the stop plate 3103; wherein, the upper mold punch 3203 passes through the stop plate 3103 and the stripper plate 3105, and the upper end of the upper mold punch 3203 is detachably connected to the upper mold base 3102.
[0154] The stop plate 3103 limits and fixes the upper die pressing rib insert 3202 on the stripper plate 3105, and bears the concentrated stress generated by the upper die pressing rib insert 3202 during the stamping process. The stripper plate 3105 is used to install the upper die pressing rib insert 3202, which also acts as a material presser during stamping. After stamping, the elastic force provided by the upper elastic element 3104 separates the upper die punch 3203 from the workpiece to be stamped, thus achieving the material removal function.
[0155] It should be noted that, as Figure 1 As shown, the upper main body 310 also includes a fixing plate 3106 located between the stop plate 3103 and the upper mold base 3102; the upper mounting hole is provided on the unloading plate 3105, the unloading plate 3105 is connected to the upper mold base 3102 by a stepping screw or a stepping sleeve, the stepping screw or stepping sleeve passes through the stop plate 3103 and the fixing plate 3106, and the unloading plate 3105 is connected to the stop plate 3103 by screws.
[0156] It should also be noted that the upper die assembly 30 also includes a die shank 340 installed on the top of the upper die base 3102. The die shank 340 is connected to the upper platform of the punch press of the stamping equipment. The lower platform of the punch press drives the upper die assembly 30 to move up and down in the height direction.
[0157] It should also be noted that, such as Figure 1 As shown, the lower main body 110 includes a lower mold base 1102, a lower template 1103, an outer pad 1104, and a lower shim 1105. The upper template and the outer pad 1104 are disposed on the top of the lower mold base 1102, and the lower shim 1105 is disposed on the bottom of the lower mold base 1102. A lower mounting hole is provided on the outer pad 1104. The lower shim 1105 serves to adjust the height of the mold structure to match the closed mold height of the punch press, and also facilitates forklift handling.
[0158] It should also be noted that, such as Figure 1 As shown, the mold structure also includes a guide assembly 40, which includes a guide post 410, a guide sleeve 420, and a guide spring 430. The guide post 410 is disposed on the lower mold base 1102. One end of the guide post 410 is movably disposed inside the guide sleeve 420 and the other end is connected to the upper mold base 3102. The guide spring 430 is sleeved on the guide post 410, thereby playing a guiding role and ensuring the accurate relative position of the upper mold assembly 30 and the lower mold assembly 10.
[0159] Example 6
[0160] This utility model embodiment also provides a stamping device, including the mold structure of any embodiment of this utility model, thereby having all the technical effects brought about by the technical solutions of the above embodiments.
[0161] It should be noted that the stamping equipment also includes a press machine upper platform and a press machine lower platform. The upper die assembly 30 is set on the press machine upper platform, and the lower die assembly 10 is set on the press machine lower platform. The press machine upper platform drives the upper die assembly 30 to move up and down in the height direction, thereby causing the upper die assembly 30 to move relative to the lower die assembly 10.
[0162] Although the present invention has been described with reference to preferred embodiments, various modifications can be made thereto and components can be replaced with equivalents without departing from the scope of the invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner, provided there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A mold structure characterized by, The application relates to a die assembly, comprising: a lower die assembly, comprising a lower main body and a lower die rib insert, the lower die rib insert being detachably arranged in the lower main body; a positioning assembly, movably arranged in the lower die assembly, the positioning assembly being configured to position a workpiece to be punched and move along a height direction relative to the lower die assembly; and an upper die assembly, comprising an upper main body and an upper die rib insert, the upper die rib insert being detachably arranged in the upper main body, the upper main body being configured to move along the height direction so that the upper die rib insert and the corresponding lower die rib insert punch the workpiece to be punched; wherein the positioning assembly is provided with positioning holes corresponding to the lower die rib inserts respectively.
2. The mold structure of claim 1, wherein The positioning assembly comprises: a positioning plate, the positioning plate being matched with the workpiece to be punched; and a lower elastic member, one end of the lower elastic member being connected with the lower main body and the other end being connected with the positioning plate; wherein the positioning holes are arranged on the positioning plate.
3. The mold structure of claim 1, wherein The outer wall of the lower die rib insert is provided with a first annular groove, and the lower die assembly further comprises a lower die pressing block, wherein the lower die pressing block is in abutment with the first annular groove, and the lower die pressing block is connected with the lower main body through a fastener.
4. The mold structure of claim 3, wherein The outer wall of the upper die rib insert is provided with a second annular groove, and the upper die assembly further comprises an upper die pressing block, wherein the upper die pressing block is in abutment with the second annular groove, and the upper die pressing block is connected with the lower main body through a fastener.
5. The mold structure of claim 4, wherein The lower main body is provided with a plurality of lower mounting holes, and the lower die rib insert is arranged in the lower mounting hole; the upper main body is provided with a plurality of upper mounting holes, and the upper die rib insert is arranged in the upper mounting hole; wherein the lower die rib insert and the upper die rib insert correspond to the machining hole positions of the workpiece to be punched respectively.
6. The mold structure of claim 5, wherein The lower die rib insert comprises: a lower die rib insert, arranged in the lower mounting hole, and the first annular groove being arranged on the outer wall of the lower die rib insert; and a lower die knife edge insert, arranged in the lower die rib insert; wherein the top of the lower die rib insert is provided with a rib convex platform, and the rib convex platform surrounds the lower die knife edge insert.
7. The mold structure of claim 6, wherein The upper die rib insert comprises: an upper die rib insert, arranged in the upper mounting hole, and the second annular groove being arranged on the outer wall of the upper die rib insert; and an upper die punch, movably arranged in the upper die rib insert; wherein the bottom of the upper die rib insert is provided with a rib concave groove, the rib concave groove surrounds the upper die punch, and the rib concave groove cooperates with the rib convex platform to perform ribbing on the workpiece to be punched; the upper die punch cooperates with the lower die knife edge insert to perform punching on the workpiece to be punched.
8. The mold structure of claim 7, wherein The rib convex platform and the rib concave groove are both circular annular, or the rib convex platform and the rib concave groove are both fan annular.
9. The mold structure of claim 8, wherein, The lower die ribbing insert is provided with lower mark notches on both sides, which are symmetrical about the ribbing boss; the upper die ribbing insert is provided with upper mark notches on both sides, which are symmetrical about the ribbing groove and correspond to the lower mark notches one by one; The connecting lines of the lower mark notches pass through the center of the lower die ribbing insert, the connecting lines of the upper mark notches pass through the center of the upper die ribbing insert, and the upper mark notches are aligned with the corresponding lower mark notches.
10. The mold structure according to any one of claims 7-9, characterized in that, The upper body part comprises: An upper die seat movably arranged on the lower body part; A stop plate movably arranged at the bottom of the upper die seat; An upper elastic member connected at one end to the upper die seat and at the other end to the stop plate; and A stripper plate arranged at the bottom of the stop plate; The upper die punch is arranged through the stop plate and the stripper plate, and the upper end of the upper die punch is detachably connected to the upper die seat.
11. A stamping apparatus characterized by, The mold structure comprises any one of claims 1-10.