Automatic box falling device

By designing an automatic box-dropping device, which uses cylinders and vacuum suction cups to automatically separate and transport boxes, the problem of high labor intensity and box stacking caused by manual box separation is solved, thus improving production efficiency.

CN224076594UActive Publication Date: 2026-04-03KUNBO INTELLIGENT TECHNOLOGY (ZHEJIANG) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

When boxes are stacked together on the existing packaging line, they need to be separated manually, which is labor-intensive and prone to stacking, affecting production efficiency.

Method used

An automatic box-dropping device was designed, which uses cylinders and vacuum suction cups to automatically separate and transport boxes. The device includes a first cylinder, a second cylinder, a third cylinder, and a vacuum suction cup, which achieves the separation and transport of boxes through clamping and adsorption.

Benefits of technology

It enables automatic disassembly and conveying of boxes, improving production efficiency and avoiding the labor intensity of manual box disassembly and the phenomenon of box stacking.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224076594U_ABST
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Abstract

The utility model discloses an automatic box dropping device, which comprises a base, a fixing plate, a boxing channel, a first air cylinder, a second air cylinder, a third air cylinder and a conveying belt, the horizontally arranged fixing plate is arranged above the base, a plurality of fixing columns are connected between the fixing plate and the base, the boxing channel is fixed on the upper end face of the fixing plate, and the first air cylinder is arranged above the first air cylinder. A plurality of box bodies which are vertically stacked together are arranged in the box containing channel, the upper ends of the box bodies are open, the upper box body of every two adjacent box bodies is inserted into the lower box body, a circle of protruding ring protruding outwards is arranged on each box body, and a gap is formed between the protruding rings of every two adjacent box bodies. A box passing window penetrating through the upper end and the lower end of the fixing plate is formed in the fixing plate; the first air cylinder, the second air cylinder and the third air cylinder are matched with one another, so that stacked box bodies can be detached and stably fall onto the conveying belt to be conveyed away, the production efficiency can be effectively improved, and errors are not prone to occurring.
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Description

Technical Field

[0001] This utility model relates to the technical field of packaging lines, and in particular to the technical field of automatic box dropping devices. Background Technology

[0002] In the packaging of items such as candy, box packaging is sometimes required. Since empty boxes are often stacked together with their lids stacked together, when using box packaging, the boxes need to be separated one by one. Some existing packaging lines use manual unpacking to unpack the boxes and place them on a conveyor belt, which is not only labor-intensive but also prone to two boxes being stacked together, affecting production efficiency. Summary of the Invention

[0003] The purpose of this invention is to solve the problems in the prior art by proposing an automatic box-dropping device that can automatically separate stacked boxes and drop them onto the conveyor belt, thereby improving production efficiency.

[0004] To achieve the above objectives, this utility model proposes an automatic box-dropping device, including a base, a fixing plate, a box-loading channel, a first cylinder, a second cylinder, a third cylinder, and a conveyor belt. A horizontally positioned fixing plate is located above the base, and several fixing posts connect the fixing plate to the base. A box-loading channel is fixed to the upper surface of the fixing plate, and several vertically stacked boxes are placed within the box-loading channel. The upper end of each box is open, and the upper box of two adjacent boxes is inserted into the lower box. Each box has an outwardly protruding ring, with a gap between the protruding rings of adjacent boxes. A box-passing window is located on the fixing plate, penetrating both ends and connected to the box-loading channel. A portion of the stacked boxes passes through the box-passing window. Two first cylinders and two second cylinders are installed at the bottom of the fixing plate, both horizontally positioned, with the two first cylinders symmetrically distributed at the box-passing window. On both sides of the opening, two second cylinders are symmetrically distributed on both sides of the box-passing window. The piston rod ends of the first cylinder and the piston rod ends of the second cylinder are fixed with clamping bodies. The clamping bodies consist of vertically arranged baffles and horizontally arranged lifting plates. The lifting plates on the clamping bodies connected to the first cylinder are aligned with the gap between the protruding rings on the two lowest boxes. The lifting plates on the clamping bodies connected to the second cylinders support the protruding rings on the lowest boxes. A vertically arranged third cylinder is provided on the base. A mounting plate is installed at the piston rod end of the third cylinder. The mounting plate is provided with several upward-opening vacuum suction cups. The vacuum suction cups are located directly below the boxes. There are two conveyor belts. The two conveyor belts are parallel to each other. The upper belts of the conveyor belts pass through the area clamped by the base and the fixing plate. The upper belts of the two conveyor belts are located on the same plane. A portion of the lower projection of the boxes falls on the upper belts of the two conveyor belts. The movement trajectories of the vacuum suction cups and the mounting plate pass through the area clamped by the two conveyor belts.

[0005] Preferably, the piston rods of the two first cylinders are located on the same straight line, the piston rods of the two second cylinders are located on the same straight line, and the piston rods of the first cylinders are perpendicular to the piston rods of the second cylinders.

[0006] Preferably, the boxing channel consists of an upper fixed frame, a lower fixed frame, and connecting rods. The lower fixed frame is fixed on a fixed plate, and the upper fixed frame is located directly above the lower fixed frame. Several vertically arranged connecting rods connect the upper fixed frame and the lower fixed frame.

[0007] Preferably, the fixing plate is provided with a horizontally positioned sensing probe, which is aligned with the box in the boxing channel. The boxing channel is provided with a clearance area to avoid the sensing probe, and the sensing probe is located near the bottom of the boxing channel.

[0008] The beneficial effects of this utility model are as follows: By coordinating the first cylinder, the second cylinder, and the third cylinder, the stacked boxes can be separated and smoothly dropped onto the conveyor belt for transport, which can effectively improve production efficiency and reduce errors.

[0009] The features and advantages of this utility model will be described in detail through embodiments and accompanying drawings. Attached Figure Description

[0010] Figure 1 This is a front view of the automatic box-dropping device of this utility model;

[0011] Figure 2 This is a side view of the automatic box-dropping device of this utility model;

[0012] Figure 3 This is a bottom view of the box body of the automatic box dropping device of this utility model;

[0013] Figure 4 This is a schematic diagram of the clamping body of the automatic box dropping device of this utility model;

[0014] Figure 5 This is a top view of the boxing channel of the automatic box dropping device of this utility model.

[0015] In the diagram: 1-base, 2-fixed plate, 3-packing channel, 4-box body, 5-sensor probe, 10-fixed column, 11-third cylinder, 12-mounting plate, 13-vacuum suction cup, 15-conveyor belt, 20-boxing window, 21-first cylinder, 22-second cylinder, 25-clamping body, 26-baffle, 27-lifting plate, 31-upper fixed frame, 32-connecting rod, 33-lower fixed frame, 40-protruding ring. Detailed Implementation

[0016] Example 1:

[0017] See Figure 1 , Figure 2 , Figure 3 and Figure 4 The automatic box-dropping device of this utility model includes a base 1, a fixing plate 2, a box-loading channel 3, a first cylinder 21, a second cylinder 22, a third cylinder 11, and a conveyor belt 15. A horizontally arranged fixing plate 2 is provided above the base 1, and several fixing columns 10 are connected between the fixing plate 2 and the base 1.

[0018] A boxing channel 3 is fixed on the upper surface of the fixing plate 2. Several boxes 4 are stacked vertically in the boxing channel 3. The upper end of the box 4 is open. The upper box 4 of two adjacent boxes is inserted into the lower box 4. The box 4 is provided with a raised ring 40 that protrudes outward. There is a gap between the raised rings 40 of two adjacent boxes 4. The fixing plate 2 is provided with a box-passing window 20 that passes through the upper and lower ends of the fixing plate 2. The box-passing window 20 is connected to the boxing channel 3. A portion of the stacked boxes 4 passes through the box-passing window 20.

[0019] Two first cylinders 21 and two second cylinders 22 are installed at the bottom of the fixed plate 2. The first cylinders 21 and the second cylinders 22 are both horizontally arranged. The two first cylinders 21 are symmetrically distributed on both sides of the box window 20, and the two second cylinders 22 are symmetrically distributed on both sides of the box window 20. The piston rod ends of the first cylinders 21 and the piston rod ends of the second cylinders 22 are both fixed with clamping bodies 25. The clamping bodies 25 are composed of vertically arranged baffles 26 and horizontally arranged lifting plates 27. The lifting plates 27 on the clamping bodies 25 connected to the first cylinders 21 are aligned with the gap between the protrusions 40 on the two lowest box bodies 4. The lifting plates 27 on the clamping bodies 25 connected to the second cylinders 22 support the protrusions 40 on the lowest box body 4.

[0020] The piston rods of the two first cylinders 21 are on the same straight line, and the piston rods of the two second cylinders 22 are on the same straight line, with the piston rods of the first cylinders 21 and the piston rods of the second cylinders 22 being perpendicular.

[0021] The base 1 is provided with a vertically arranged third cylinder 11. A mounting plate 12 is installed at the end of the piston rod of the third cylinder 11. The mounting plate 12 is provided with several upward-facing vacuum suction cups 13. The vacuum suction cups 13 are located directly below the box body 4. There are two conveyor belts 15, which are parallel to each other. The upper belt of the conveyor belt 15 passes through the area between the base 1 and the fixing plate 2. The upper belts of the two conveyor belts 15 are located on the same plane. A portion of the lower projection of the box body 4 falls on the upper belts of the two conveyor belts 15. The movement trajectory of the vacuum suction cups 13 and the mounting plate 12 passes through the area between the two conveyor belts 15.

[0022] In order to make the device adaptable to different boxes 4, the boxing channel 3 is composed of an upper fixed frame 31, a lower fixed frame 33 and connecting rods 32. The lower fixed frame 33 is fixed on the fixed plate 2, and the upper fixed frame 31 is located directly above the lower fixed frame 33. Several vertically arranged connecting rods 32 are connected between the upper fixed frame 31 and the lower fixed frame 33. By changing the boxing channel 3, it can adapt to the usage requirements of different boxes 4.

[0023] Example 2:

[0024] To provide a reminder when the box 4 is almost empty, a horizontally positioned sensor 5 is provided on the fixing plate 2. The sensor 5 is an infrared ranging sensor, which is aligned with the box 4 in the boxing channel 3. The sensor 5 is close to the bottom of the boxing channel 3 and is connected to the control device of the packaging line where the automatic box dropping device is located.

[0025] The working process of this utility model:

[0026] In the initial state of operation, the automatic box-dropping device of this utility model has the vacuum suction cup 13 lower than the upper surface of the conveyor belt 15. Two first cylinders 21 drive the connected clamping bodies 25 to move towards the box body 4 until they clamp the box body 4. At this time, the lifting plate 27 of the clamping body 25 on the first cylinder 21 is located within the gap between the protruding rings 40 on the bottom two box bodies 4. Then, the third cylinder 11 drives the vacuum suction cup 13 to move upward and suck up the bottom box body 4. Then, the second cylinder 22 drives the connected clamping body 25 to separate from the box body 4. Then the third cylinder... The third cylinder 11 drives the vacuum suction cup 13 and the suction box 4 to move downwards. When the box 4 moves to contact the conveyor belt 15, the vacuum suction cup 13 releases the box 4. Then the third cylinder 11 drives the vacuum suction cup 13 to continue to descend until it moves to the initial position. The box 4 that falls on the conveyor belt 15 is transported away by the conveyor belt 15. Then the second cylinder 22 drives the connected clamping body 25 to reset. Then the first cylinder 21 drives the connected clamping body 25 to reset. At this time, the box 4 at the bottom is supported by the second cylinder 22 and the connected clamping body 25.

[0027] When there are too few boxes 4, the sensor 5 will not be able to detect the boxes 4. After receiving the feedback from the sensor 5, the control device of the packaging line where the automatic box dropping device is located will issue an alarm to remind the operator to add boxes in time.

[0028] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.

Claims

1. An automatic magazine drop apparatus characterized by: The utility model provides a box conveying device, including base (1), fixed plate (2), box loading channel (3), first cylinder (21), second cylinder (22), third cylinder (11), conveying belt (15), the top of base (1) is equipped with the fixed plate (2) of horizontal arrangement, and a plurality of fixed column (10) is connected between fixed plate (2) and base (1), the upper end of fixed plate (2) is fixed with a box loading channel (3), and the box loading channel (3) is loaded with a plurality of vertically stacked box (4), and the upper end of box (4) is open, and the upper box (4) is inserted in the lower box (4) in adjacent two box (4), the upper end of box (4) is equipped with a circle of outwardly convex convex ring (40), and there is a gap between the convex ring (40) between adjacent two box (4), the fixed plate (2) is equipped with a pass through fixed plate (2) upper and lower both ends's pass box window (20), and the pass box window (20) is connected with box loading channel (3), and a part of the box (4) in the box (4) stacked together passes through the pass box window (20), the bottom of fixed plate (2) is installed with two first cylinder (21) and two second cylinder (22), and the first cylinder (21) and second cylinder (22) are horizontally arranged, and two first cylinder (21) are symmetrically distributed in the both sides of pass box window (20), and two second cylinder (22) are symmetrically distributed in the both sides of pass box window (20), and the piston rod end of first cylinder (21) and the piston rod end of second cylinder (22) are all fixed with clamping body (25), and clamping body (25) is composed of vertically arranged baffle (26) and horizontally arranged lifting plate (27), and the lifting plate (27) on the clamping body (25) connected with first cylinder (21) is aligned with the gap between the convex ring (40) on the lowermost two box (4), and the lifting plate (27) on the clamping body (25) connected with second cylinder (22) holds the convex ring (40) on the lowermost box (4), the base (1) is equipped with a vertically arranged third cylinder (11), and the piston rod end of third cylinder (11) is installed with a mounting plate (12), and the mounting plate (12) is equipped with a plurality of vacuum chuck (13) that opens upwards, and the vacuum chuck (13) is located at the just below of box (4), the conveying belt (15) has two, and two conveying belts (15) are parallel, and the upper belt body of conveying belt (15) passes through the area of base (1) and fixed plate (2) clamping, and the upper belt body of two conveying belts (15) is located on the same plane, and the projection of box (4) falls on the upper belt body of two conveying belts (15) partially, and the movement track of vacuum chuck (13) and mounting plate (12) passes through the area of two conveying belts (15) clamping.

2. The automatic drop box of claim 1, wherein: The piston rod of two first cylinder (21) is located on the same straight line, and the piston rod of two second cylinder (22) is located on the same straight line, and the piston rod of first cylinder (21) is perpendicular to the piston rod of second cylinder (22).

3. The automatic drop box of claim 1, wherein: The boxing channel (3) is composed of an upper fixed frame (31), a lower fixed frame (33) and connecting rods (32), the lower fixed frame (33) is fixed on the fixed plate (2), the upper fixed frame (31) is located directly above the lower fixed frame (33), and a plurality of vertically arranged connecting rods (32) are connected between the upper fixed frame (31) and the lower fixed frame (33).

4. The automatic drop box of claim 1, wherein: A horizontally arranged inductive probe (5) is arranged on the fixed plate (2), the inductive probe (5) is aligned with the box body (4) in the boxing channel (3), and the inductive probe (5) is close to the bottom end of the boxing channel (3).