Carrier and device for product detection

By setting the power source in the middle of the transmission component and positioning sensor in the carrier, combined with the turntable structure, the problem of reduced transmission accuracy is solved, multi-angle detection and efficient loading and unloading are realized, and detection accuracy and efficiency are improved.

CN224095666UActive Publication Date: 2026-04-07HUIQUAN INTELLIGENT TECH (SUZHOU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing technologies, as the number of products increases and the transmission equipment is further away from the power source, the transmission accuracy decreases, resulting in a decrease in the detection accuracy of automated visual inspection.

Method used

A carrier was designed, comprising a mounting frame, a third drive assembly, and a transmission assembly. The transmission assembly consists of several reversing components, with the power source located in the middle. The transmission is achieved through synchronous pulleys and a reducer, ensuring the rotational accuracy of the reversing components located away from the power source. Combined with positioning sensors and a turntable structure, multi-angle detection and efficient loading and unloading are realized.

Benefits of technology

It improves the accuracy and efficiency of product inspection, ensures comprehensive inspection of multiple products in multiple directions, and enhances the overall effect of automated visual inspection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224095666U_ABST
    Figure CN224095666U_ABST
Patent Text Reader

Abstract

The utility model discloses a carrier and a device used for product detection, comprising a mounting rack, the interior of which is provided with a mounting cavity; the third driving assembly is mounted in the mounting cavity; the transmission assembly comprises a plurality of reversing parts which are arranged and installed in the installation cavity in the second direction, the reversing parts are provided with output shafts in the third direction, the output shafts penetrate out of the installation frame in the third direction to be used for being connected with a product, the reversing parts are provided with transmission shafts in the second direction, and the transmission shafts penetrate through the reversing parts and are in transmission connection with the output shafts; the adjacent reversing pieces are connected through a transmission shaft; the output end of the third driving assembly is in transmission connection with a transmission shaft on the reversing piece close to the center position of the mounting frame in the second direction. According to the utility model, the product carrier can rotate in a plurality of directions under the condition of bearing a plurality of products, so that the detection precision of the products is improved; a plurality of product carriers are arranged on the turntable, so that the detection efficiency of products is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to product carrier technical field especially, a carrier and device for product detection. BACKGROUND

[0002] Product needs to check after production and processing, with the development maturity of automation equipment and vision technology, more and more products use to automation vision detection, compared with the mode of artificial detection automation vision detection has higher measuring efficiency and accuracy rate, but, in the use process of automation vision detection equipment, need to carry out the photography of product from multiple angles to the detection of product all aspects, therefore need to fix or place the carrier of product certain activity ability, to cooperate the detection of vision equipment and take photograph, second, to guarantee the detection efficiency, a carrier often needs to clamp multiple products and through transmission equipment to carry out synchronous rotation or movement, but the transmission equipment in the prior art along with the increase of product quantity, the farther it has transmission precision, thereby leading to the detection precision reduction. UTILITARY MODEL CONTENT

[0003] To overcome the above-mentioned shortcomings, the utility model discloses a carrier for product detection, comprising:

[0004] Mounting frame, the mounting cavity is formed in the mounting frame;

[0005] Third drive assembly, installed in the mounting cavity;

[0006] Transmission assembly, including a plurality of reversing pieces along the second direction arrangement installation in mounting cavity, the output shaft is equipped along the third direction to reversing piece, the output shaft along the third direction and is used for connecting product to wear out mounting frame, the transmission shaft is equipped along the second direction to reversing piece, the transmission shaft is through reversing piece and is drivenly connected with the output shaft, and the transmission shaft is connected between adjacent reversing pieces;

[0007] Wherein, the output end of third drive assembly is drivenly connected with the transmission shaft on the reversing piece along the second direction close to the center position of mounting frame.

[0008] Wherein, the power source of transmission assembly is set up in the middle position of all reversing pieces, and then guarantee that the rotation error of reversing piece away from the power source can be controlled in reasonable range, guarantee the rotation precision of product on transmission assembly.

[0009] In one or more embodiments of the utility model, the mounting frame comprises a first mounting plate and a second mounting plate oppositely arranged along a second direction, the first mounting plate and the second mounting plate are connected by a top plate at the top, a first fixed plate is drivingly connected to the outside of the first mounting plate, a second fixed plate is drivingly connected to the outside of the second mounting plate, the first fixed plate and the second fixed plate are connected to a bottom plate, the two sides of the first mounting plate and the second mounting plate are connected by side plates, and the first mounting plate, the second mounting plate, the side plates and the bottom plate form a mounting cavity.

[0010] The mounting cavity is formed in the mounting frame to protect the transmission assembly and the driving assembly inside the mounting.

[0011] In one or more embodiments of the utility model, the third driving assembly comprises a second motor, the output end of the second motor is drivingly connected with a second speed reducer, the output end of the second speed reducer is provided with a first synchronous wheel, a second synchronous wheel is arranged on the transmission shaft, and the first synchronous wheel and the second synchronous wheel are connected by a first synchronous belt.

[0012] The third driving assembly is arranged, power is output to the transmission assembly through the synchronous pulley, and then the transmission assembly is driven to rotate, so that the detection on multiple planes of the product is realized, and the detection precision is improved.

[0013] In one or more embodiments of the utility model, a second driving assembly is further arranged in the mounting cavity, the second driving assembly comprises a first motor, a first speed reducer is arranged at the output end of the first motor, the fixed end of the first speed reducer is arranged on the first fixed plate, the first speed reducer is further drivingly connected with the first mounting plate, and the first motor drives the transmission assembly arranged on the top plate to rotate along the second direction through the first speed reducer.

[0014] The second driving assembly is arranged, so that the whole transmission assembly can rotate around the second direction, and the flexibility in use is improved.

[0015] In one or more embodiments of the utility model, a positioning plate is arranged at the end of the second mounting plate, and a positioning sensor for detecting the positioning plate is arranged on the second fixed plate.

[0016] In one or more embodiments of the utility model, the positioning sensor is arranged on the rotating path of the positioning plate in equal angles.

[0017] The positioning plate and the positioning sensor are arranged, so that the real-time position of the product when driven to rotate by the driving assembly can be obtained, the shooting of the visual equipment is facilitated, and the shooting precision is ensured.

[0018] Another aspect of this utility model provides a device for product testing, including the aforementioned carrier and a turntable. The carrier is mounted on the turntable, and the bottom of the turntable is provided with a first driving component for driving the turntable to rotate in a third direction.

[0019] By setting up two sets of carriers, the testing of one set of products and the loading or unloading of another set of products can be completed simultaneously, thereby improving testing efficiency.

[0020] In one or more embodiments of this utility model, the carrier is provided with a plurality of groups arranged and installed on the turntable along a first direction.

[0021] In one or more embodiments of the present invention, the first drive assembly includes a third motor and a cam divider that is drively connected to the third motor, wherein the output end of the cam divider is mounted on the bottom of the turntable.

[0022] In one or more embodiments of this utility model, a third synchronous pulley is installed at the output end of the third motor, and the third synchronous pulley is connected to the input end of the cam divider via a second synchronous belt.

[0023] The beneficial effects of this utility model are: the product carrier in this utility model can rotate in multiple directions while carrying multiple products in conjunction with the visual inspection equipment, so that the surface of the product can be fully inspected, thereby improving the inspection accuracy of the product;

[0024] The product testing device of this utility model includes a turntable and multiple product carriers set on the turntable. By rotating the turntable, one set of carriers can carry the product for testing, while another set of carriers can load or unload the product, thereby further improving the product testing efficiency. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall vehicle in one embodiment of the present invention;

[0026] Figure 2 This is a view of the interior of the vehicle in one embodiment of the present invention;

[0027] Figure 3 This is a left view of the vehicle in one embodiment of the present invention;

[0028] Figure 4 This is a top view of the transmission component in one embodiment of the present invention;

[0029] Figure 5 This is a schematic diagram of the differential in one embodiment of the present invention;

[0030] Figure 6This is a schematic diagram of the internal transmission structure of the differential in one embodiment of the present invention;

[0031] Figure 7 This is an overall schematic diagram of a product testing device in one embodiment of the present invention;

[0032] Figure 8 This is a right view of a product testing device in one embodiment of the present invention.

[0033] In the figure: First drive assembly 100, third motor 10, cam divider 11, third synchronous pulley 12, second synchronous belt 13, turntable 200, carrier 300, base plate 31, first mounting plate 32, second mounting plate 33, top plate 34, second drive assembly 35, first motor 351, first reducer 352, third drive assembly 36, second motor 361, second reducer 362, first synchronous pulley 363, second synchronous pulley 364, first synchronous belt 365, transmission assembly 37, differential 371, coupling 372, drive shaft 373, output shaft 374, first fixed plate 38, second fixed plate 39, positioning plate 310, positioning sensor 311, bearing 312, terminal box 313, side plate 314. Detailed Implementation

[0034] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0035] In the description of this utility model, it should be understood that the terms "vertical", "horizontal", "top", "bottom", "upper", "lower", "front", "rear", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] It should be noted that, unless otherwise defined, all technical and scientific terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0037] As described in the background section, existing technologies require multi-angle photography of products to achieve comprehensive product inspection. Therefore, the carrier for fixing or placing the products needs to have a certain degree of mobility to cooperate with the inspection and photography of the vision equipment. Secondly, to ensure inspection efficiency, a carrier often needs to hold multiple products and rotate or move them synchronously through a transmission device. However, as the number of products increases, the transmission accuracy of the transmission device in the existing technology decreases as it moves further away from the power source, resulting in a reduction in inspection accuracy.

[0038] For the above issues, please refer to the appendix. Figures 1-4 As shown, this utility model provides a carrier for product testing, including a base plate 34 and a first fixing plate 38 and a second fixing plate 39 disposed opposite each other on both sides of the base plate 34 along a second direction Y. A second mounting plate 33 is driven and mounted on the side of the second fixing plate 39 near the first fixing plate 38 via a coupling. In this embodiment, the second mounting plate 33 can rotate relative to the second fixing plate 39 in the central axis of the second direction Y. A first mounting plate 32 is driven and mounted on the side of the first fixing plate 38 near the second fixing plate 39. In this embodiment, the first mounting plate 32 can rotate relative to the first fixing plate 39. Plate 38 rotates axially in the second direction Y. A top plate 34 is mounted on the top of the first mounting plate 32 and the second mounting plate 33. Side plates 314 are also mounted on both sides of the first mounting plate 32, the second mounting plate 33, the top plate 34, and the side plates 314. The first mounting plate 32, the second mounting plate 33, the top plate 34, and the side plates 314 together form a mounting cavity. A third transmission assembly 36 is installed within the mounting cavity. The output end of the third transmission assembly 36 is connected to a transmission assembly 37. The transmission assembly 37 is used to mount the product and drive the product to rotate. In this embodiment, the commutator is a differential 371. In other possible embodiments, the commutator can also be a commutator.

[0039] The third transmission assembly 36 includes a second motor 361, the output end of which is connected to a second reducer 362. The output end of the second reducer 362 is provided with a first synchronous pulley 363, and a second synchronous pulley 364 is provided on the transmission shaft 373. The first synchronous pulley 363 and the second synchronous pulley 364 are connected by a first synchronous belt 365. The second synchronous pulley 364 is connected to the transmission assembly 37.

[0040] like Figures 2-3 As shown, in a further embodiment, a positioning plate 310 is installed at the end of the second mounting plate 33, and a positioning sensor 311 for detecting the positioning plate 310 is provided on the second fixing plate 39. The positioning plate sensor 311 is provided with several sets of sensors arranged at equal angles on the rotation path of the positioning plate 310.

[0041] like Figures 4-5As shown, a second drive assembly 35 is also installed in the mounting cavity. The second drive assembly 35 includes a first motor 351. A first reducer 352 is installed at the output end of the first motor 351. The fixed end of the first reducer 352 is installed on the first fixed plate 38. The first reducer 352 is also connected to the first mounting plate 32. The first motor 351 drives the transmission assembly 37 installed on the top plate 34 to rotate in the second direction Y through the first reducer 352. In this embodiment, the first reducer 352 is a harmonic reducer. Its fixed end is installed on the first fixed plate 38. The first mounting plate 32 is rotatably installed on the first reducer 352. Therefore, the first mounting plate 32, the second mounting plate 33, the top plate 34, the side plate 314, and the transmission assembly 37 installed on the top plate 34 can rotate around the second direction Y under the drive of the first reducer 315.

[0042] like Figure 6 As shown, in a further embodiment, the transmission assembly 37 includes a plurality of differentials 371. The differentials 371 are mounted below the top plate 34 along the second direction Y. The differentials 371 are mounted with drive shafts 373 along the second direction, and output shafts 374 are mounted along the third direction Z. The end of the output shaft 374 extends out of the top plate 34. The product can be mounted and fixed on the output shaft 374. Adjacent drive shafts 373 are connected by couplings 372.

[0043] Because the differentials 371 are connected via drive shafts 373, the farther a differential 371 is from the power source, the worse its rotational accuracy. To ensure that the rotational accuracy error of all differentials 371 is within an acceptable range, the power source needs to be located on the drive shaft 373 of the intermediate differential 371. Figure 6 As shown, the transmission mechanism 37 has 6 sets of differentials. Therefore, the second synchronous pulley 364 is set between the third set of differentials and the fourth set of differentials to ensure that the differential 371, which is farthest from the power source, has the smallest error caused by the transmission mechanism.

[0044] like Figures 5-6 As shown, to further improve the rotational accuracy of the differential 371, a high-precision differential 374 is selected in this embodiment, with an arc minute accuracy difference of only 3. On this differential 371, the axes of the drive shaft 373 and the output shaft 374 are not on the same plane. The ends of the drive shaft 373 and the output shaft 374 that are close to each other can be connected via... Figure 8 The hyperboloid gears shown provide a more robust direct meshing and larger contact area compared to spur gears, resulting in lower transmission errors.

[0045] like Figures 7-8As shown, this utility model also improves a device for product testing, including the aforementioned carrier 300 and a turntable 200. The carrier 300 is mounted on the turntable 200, and the bottom of the turntable 200 is provided with a first drive assembly 100 for driving the turntable 200 to rotate in a third direction Z. The carrier 300 has several groups arranged in a circular pattern at equal angles on the turntable 200. In this embodiment, the number of carriers 300 is two groups, which are mounted opposite each other on the turntable 200. In a further embodiment, the first drive assembly 100 includes a third motor 10 and a cam divider 11 that is driven by the third motor 10. The output end of the cam divider 11 is mounted on the bottom of the turntable 200, and the output end of the third motor 10 is equipped with a third synchronous pulley 12. The third synchronous pulley 12 is connected to the input end of the cam divider 11 through a second synchronous belt 13.

[0046] In this invention, the product can be placed on the output shaft 374, or a carrier plate can be set on the output shaft 374 and the product to be inspected can be placed on the carrier plate. Therefore, the output shaft 374 can drive the product to rotate to cooperate with the vision device for shooting. The product can also be rotated by the third drive component 36 to achieve multi-angle shooting, thereby improving the inspection efficiency. Furthermore, under the drive of the first drive component 100, two sets of carriers 300 set on the turntable 200, one set can be used for inspection and shooting with the vision device, and the other set is used for loading or unloading, further improving the product inspection efficiency.

[0047] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it. They cannot be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be covered within the protection scope of this utility model.

Claims

1. A carrier for product testing, characterized in that, include: Mounting bracket, wherein the mounting bracket has a mounting cavity inside; The third drive assembly (36) is installed inside the mounting cavity; The transmission assembly (37) includes a plurality of reversing members arranged and installed in the mounting cavity along the second direction. Each reversing member has at least one output shaft (374) along the third direction. Each reversing member has a transmission shaft (373) along the second direction. The transmission shaft (373) passes through the reversing member and is connected to the output shaft (374) through the reversing member. Adjacent reversing members are connected by the transmission shaft (373). The output end of the third drive assembly (36) is connected to the drive shaft (373) on the reversing member located near the center of the mounting frame along the second direction.

2. The carrier for product testing according to claim 1, characterized in that, The mounting bracket includes a first mounting plate (32) and a second mounting plate (33) arranged opposite to each other along a second direction. The tops of the first mounting plate (32) and the second mounting plate (33) are connected by a top plate (34). The outer side of the first mounting plate (32) is connected to a first fixing plate (38), and the outer side of the second mounting plate (33) is connected to a second fixing plate (39). The first fixing plate (38) and the second fixing plate (39) are connected to a bottom plate (31). The two sides of the first mounting plate (32) and the second mounting plate (33) are connected by side plates (314). The first mounting plate (32), the second mounting plate (33), the side plates (314) and the bottom plate (31) together form a mounting cavity.

3. The carrier for product testing according to claim 1, characterized in that, The third drive assembly (36) includes a second motor (361), the output end of which is connected to a second reducer (362) for transmission. The output end of the second reducer (362) is provided with a first synchronous pulley (363), and a second synchronous pulley (364) is provided on the drive shaft (373). The first synchronous pulley (363) and the second synchronous pulley (364) are connected by a first synchronous belt (365).

4. A carrier for product testing according to claim 1, characterized in that, The mounting cavity is also equipped with a second drive assembly (35), which includes a first motor (351). The output end of the first motor (351) is equipped with a first reducer (352). The fixed end of the first reducer (352) is mounted on a first fixed plate (38). The first reducer (352) is also connected to the first mounting plate (32) for transmission. The first motor (351) drives the transmission assembly (37) mounted on the top plate (34) to rotate in the second direction through the first reducer (352).

5. A carrier for product testing according to claim 2, characterized in that, A positioning plate (310) is installed at the end of the second mounting plate (33), and a positioning sensor (311) for detecting the positioning plate (310) is provided on the second fixing plate (39).

6. A carrier for product testing according to claim 5, characterized in that, The positioning sensor (311) is provided with several groups of sensors that are equally spaced on the rotation path of the positioning plate (310).

7. An apparatus for product testing, comprising a carrier as described in any one of claims 1 to 6, characterized in that, It also includes a turntable (200), on which a carrier (300) is mounted, and the bottom of the turntable (200) is provided with a first drive assembly (100) for driving the turntable (200) to rotate in a third direction.

8. The device for product testing according to claim 7, characterized in that, The vehicle (300) is provided with several groups arranged along the first direction and installed on the turntable (200).

9. The device for product testing according to claim 7, characterized in that, The first drive assembly (100) includes a third motor (10) and a cam divider (11) that is connected to the third motor (10) in a drive. The output end of the cam divider (11) is mounted on the bottom of the turntable (200).

10. The device for product testing according to claim 9, characterized in that, The output end of the third motor (10) is equipped with a third synchronous pulley (12), which is connected to the input end of the cam divider (11) via a second synchronous belt (13).