Phospholipid emulsifying machine for feed processing
By using a linked return liquid device and a single-power drive structure, the phospholipid emulsifier solves the problem of low phospholipid emulsification efficiency, achieves rapid emulsification and uniform mixing, and improves the absorption efficiency of phospholipids in feed.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, phospholipid emulsification in feed processing suffers from problems such as long stirring time, low emulsification efficiency, and easy stratification.
It adopts a linked return liquid device and a single power drive structure, and realizes return liquid and tapping through bottom impeller drive. Combined with tapping stirring shaft and stirring blades, it improves emulsification efficiency and uniformity.
It achieves rapid emulsification and uniform mixing, reduces equipment manufacturing costs, and improves the absorption efficiency of phospholipids in feed.
Smart Images

Figure CN224100439U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of phospholipid emulsification, in particular to a phospholipid emulsification machine for feed processing. BACKGROUND
[0002] In order to improve the metabolic capacity of poultry, reduce energy consumption, usually add a certain amount of emulsified phospholipid in the feed of poultry, which is relatively easy to be absorbed, and the current phospholipid emulsification is usually a certain proportion of emulsion and phospholipid, that is, the additive is stirred in the tank, and a mixed liquid is formed after a long stirring period. When it is just mixed, it cannot be completely soluble due to mutual incompatibility, and stratification phenomenon occurs, so a long stirring time is required, and the emulsification efficiency is not high. UTILITY MODEL CONTENT
[0003] The utility model discloses a phospholipid emulsification machine for feed processing.
[0004] The utility model discloses a phospholipid emulsification machine for feed processing through the following technical scheme to realize the above-mentioned purpose:
[0005] A phospholipid emulsification machine for feed processing, comprising an emulsification tank body and a linkage liquid return device, the linkage liquid return device is installed to the bottom of the emulsification tank body, the top of the tank of the emulsification tank body is provided with a top flow hopper, the bottom of the top flow hopper is provided with an annular spray pipe, the linkage liquid return device is composed of an impeller shell and a driving impeller rotatably installed in the impeller shell, the top center of the impeller shell is provided with a liquid inlet hole, the top of the inside of the emulsification tank body is rotatably provided with a beating stirring shaft, the bottom end of the beating stirring shaft is connected with the driving impeller through the liquid inlet hole, the annular spray pipe is provided with a beating strip in the ring, the beating strip is fixedly installed on the beating stirring shaft, the beating stirring shaft below the beating strip is provided with stirring blades, the top of the emulsification tank body is provided with a shaft driving motor assembly, the top end of the beating stirring shaft is connected to the shaft driving motor assembly, the impeller shell is provided with a liquid return port, the liquid return port is provided with a three-way pipe joint, one pipe joint of the three-way pipe joint is connected with a liquid return pipe, and the end of the liquid return pipe is connected to the annular spray pipe.
[0006] Further, the emulsification tank body is composed of an emulsification cylinder body, a cylinder cover installed on the top of the emulsification cylinder body, and a bottom hopper installed on the bottom of the emulsification cylinder body.
[0007] Further, the top center of the driving impeller is fixedly provided with a wheel limiting bushing, the wheel limiting bushing is provided with a limiting groove, the limiting groove is composed of a column groove and an ear groove provided on the side groove wall of the column groove, the bottom end of the beating stirring shaft is connected with a limiting groove plug, and the limiting groove plug is inserted into the limiting groove.
[0008] Further, the linkage liquid return device is fixedly installed at the bottom opening of the bottom tank through a tank bottom flange.
[0009] Further, the liquid return pipe is composed of an upper half pipe and a lower half pipe, and the upper half pipe and the lower half pipe are connected and installed together through a pipe flange.
[0010] Further, a discharge pipe is installed on the other pipe opening of the tee pipe head, and the discharge pipe and the pipe body of the liquid return pipe are both provided with electromagnetic valves.
[0011] Further, the annular spray pipe is composed of an annular pipe and a plurality of inboard spray pipes installed on the inboard side of the annular pipe.
[0012] Further, a plurality of feeding holes are arranged on the barrel cover, and feeding pipes are installed on the feeding holes.
[0013] Further, the outer side cover of the shaft driving motor assembly is provided with a protective cover, and the tank body of the emulsifying tank is fixedly installed with support leg frames.
[0014] The emulsifying machine has the advantages that the liquid return is realized through the bottom impeller driven by phospholipid and emulsified solution, and the emulsifying efficiency and uniformity are improved through repeated beating.
[0015] The bottom is connected with the limiting plug-in type impeller connection structure, so that the installation, disassembly and maintenance of the whole linkage liquid return device are facilitated.
[0016] The single-power driving structure drives the beating strip, the impeller and the stirring blade, and the manufacturing cost of the equipment is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structural diagram of the phospholipid emulsifying machine for feed processing;
[0018] Figure 2 is an internal schematic diagram of the emulsifying tank of the phospholipid emulsifying machine for feed processing;
[0019] Figure 3 is an enlarged schematic diagram of the A structure of the phospholipid emulsifying machine for feed processing;
[0020] Figure 4 is a wheel limiting plug-in sleeve end surface schematic diagram of the phospholipid emulsifying machine for feed processing;
[0021] Figure 5 is an annular spray pipe schematic diagram of the phospholipid emulsifying machine for feed processing.
[0022] The reference signs are explained as follows:
[0023] 1, emulsification tank body, 110, cylinder cover, 120, emulsification cylinder body, 130, bottom hopper; 2, linkage back liquid device, 210, impeller housing, 220, driving impeller, 230, wheel limit socket, 231, column groove, 232, ear groove; 3, shaft drive motor assembly; 4, beat stirring shaft; 5, annular nozzle, 510, annular pipe, 520, inner nozzle; 6, beat strip; 7, stirring blade; 8, back liquid pipe, 810, upper half pipe, 820, lower half pipe, 830, pipe flange plate; 9, tank bottom flange plate; 10, support leg frame; 11, electromagnetic valve; 12, discharge pipe; 13, tee pipe; 14, feed pipe; 15, protective cover; 16, top flow hopper. DETAILED DESCRIPTION
[0024] The utility model will be further described below with reference to the drawings:
[0025] As Figures 1-5 shown, a phospholipid emulsification machine for feed processing includes an emulsification tank body 1 and a linkage back liquid device 2;
[0026] The linkage back liquid device 2 is installed to the bottom of the emulsification tank body 1, which can return the mixed liquid in the emulsification tank to the top of the tank, achieving uniform stirring and circulating beating. The top of the emulsification tank body 1 is installed with a top flow hopper 16, and the bottom of the top flow hopper 16 is installed with an annular nozzle 5.
[0027] The linkage back liquid device 2 is composed of an impeller housing 210 and a driving impeller 220 rotatingly installed inside the impeller housing 210. The driving impeller 220 is a commonly used component driven by liquid, and its structure will not be further described here.
[0028] The top center of the impeller housing 210 is provided with a liquid inlet hole, and the inside top of the emulsification tank body 1 is rotatingly installed with a beat stirring shaft 4. The bottom end of the beat stirring shaft 4 is connected with the driving impeller 220 through the liquid inlet hole, achieving single shaft body driving stirring and back liquid operation.
[0029] The annular nozzle 5 is provided with a beat strip 6 inside the ring, which is fixedly installed on the beat stirring shaft 4. When the liquid passes through this place, it is quickly beaten by the beat strip 6 to form fine particles, which facilitates to improve the emulsification efficiency and stirring efficiency. The beat stirring shaft 4 below the beat strip 6 is installed with a stirring blade 7. The top of the emulsification tank body 1 is installed with a shaft drive motor assembly 3, which is mainly composed of a motor, a retarder and a rack, and is a commonly used shaft power driving component. The top end of the beat stirring shaft 4 is connected to the shaft drive motor assembly 3.
[0030] The impeller housing 210 is provided with a back liquid port, and the back liquid port is installed with a tee pipe 13. One pipe opening of the tee pipe 13 is connected with a back liquid pipe 8, and the end of the back liquid pipe 8 is connected to the annular nozzle 5, achieving single power driven stirring and back liquid.
[0031] As Figures 1-5 The utility model discloses the following more optimized specific structure:
[0032] The emulsification tank body 1 is composed of an emulsification cylinder 120, a cylinder cover 110 installed on the top of the emulsification cylinder 120 and a bottom hopper 130 installed on the bottom of the emulsification cylinder 120, and the bottom is in the shape of a hopper, facilitating the gathering of mixed phospholipid emulsion back into liquid and discharging.
[0033] A wheel limiting bushing 230 is fixedly installed at the top center of the driving impeller 220, and a limiting groove is arranged on the wheel limiting bushing 230, the limiting groove is composed of a column groove 231 and an ear groove 232 arranged on the side groove wall of the column groove 231, the bottom end of the beating and stirring shaft 4 is connected with a limiting groove plug, the limiting groove plug is inserted into the limiting groove, and the limiting groove plug is matched with the limiting groove, facilitating the disassembly of the bottom linkage back liquid device 2.
[0034] The linkage back liquid device 2 is fixedly installed at the bottom hopper opening of the bottom hopper 130 through a tank bottom flange plate 9.
[0035] The back liquid pipe 8 is composed of an upper half pipe 810 and a lower half pipe 830, the upper half pipe 810 and the lower half pipe 820 are connected and installed together through a pipe flange plate 830, a pipe through hole is arranged on the cylinder cover 110 for the upper half pipe 810 to pass through, the upper half pipe 810 is facilitated to enter from the top of the emulsification tank body 1, so as to be connected with the annular spray pipe 5.
[0036] A discharge pipe 13 is installed on the other pipe opening of the three-way pipe joint 13, and an electromagnetic valve 11 is installed on the pipe body of the discharge pipe 13 and the back liquid pipe 8, for controlling the on-off of the pipeline, so as to select whether to discharge or return the emulsified phospholipid.
[0037] The annular spray pipe 5 is composed of an annular pipe 510 and a plurality of inner side spray pipes 520 installed on the inner side of the annular pipe 510.
[0038] A plurality of feeding holes are arranged on the cylinder cover 110, and a feeding pipe 14 is installed on the feeding hole, for entering phospholipid and the required solution for emulsification.
[0039] The outer side cover of the shaft driving motor assembly 3 is provided with a protective cover 15, the protective cover 15 is provided with a ventilation hole, and the tank body of the emulsification tank body 1 is fixedly installed with a support leg frame 10.
[0040] As Figures 1-5 The phospholipid emulsifier for feed processing is mainly used for the emulsification of phospholipid, and after the emulsification of the phospholipid, the phospholipid can be mixed with the feed, the digestion and assimilation capacity of poultry and livestock breeding bodies can be improved, and the diarrhea condition can be reduced.
[0041] The top of the emulsification tank 1 is provided with a general breathing valve body, which guarantees the pressure balance in the tank. The phospholipid and emulsification solution are delivered into the emulsification tank 1 through the feeding pipe 14. The liquid falls along the top flow hopper 16, is quickly beaten by the beating strip 6, is quickly mixed after being formed into granular shape, and is further mixed and emulsified in the stirring process. Meanwhile, the bottom driving impeller rotates to drive the mixed liquid at the bottom to enter the liquid return pipe 8 from the bottom and is delivered to the upper layer again, and then is sprayed from the annular spray pipe 5 to perform the circulation beating, so as to improve the emulsification efficiency and uniformity.
[0042] In the above structure, the single set of shaft driving motor assembly 3 drives the three action components, including the beating strip 6, the stirring blade 7 and the driving impeller 220. Meanwhile, the linkage liquid return device 2 can be directly disassembled from the bottom through the plug-in limiting structure, so that the cleaning and maintenance are facilitated.
[0043] Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application.
Claims
1. A phospholipid emulsifier for feed processing, characterized by: The utility model provides an emulsification tank body and linkage liquid return device, the linkage liquid return device is installed to the bottom of emulsification tank body, the tank in -top of emulsification tank body is installed with top flow hopper, the bottom hopper mouth of top flow hopper is installed with annular spray pipe, the linkage liquid return device is by impeller casing and the drive impeller of rotation installation in the inside of impeller casing, the top center of impeller casing is equipped with liquid inlet hole, the inside top rotation of emulsification tank body is installed with beat stirring shaft, the bottom end of beat stirring shaft passes through liquid inlet hole and is connected with drive impeller, the ring of annular spray pipe is equipped with beat strip, beat strip is fixedly installed on beat stirring shaft, the beat stirring shaft below beat strip is installed with stirring blade, the top of emulsification tank body is installed with shaft drive motor assembly, the top end of beat stirring shaft is connected to shaft drive motor assembly, the back liquid port is equipped on the impeller casing, the three -way pipe head is installed on back liquid port, the back liquid pipe is connected to one pipe orifice of three -way pipe head, the end of back liquid pipe is connected to annular spray pipe.
2. A phospholipid emulsifier for feed processing according to claim 1, characterized in that: The emulsification tank body is composed of an emulsification cylinder body, a cylinder cover installed on the top of the emulsification cylinder body, and a bottom hopper installed on the bottom of the emulsification cylinder body.
3. A phospholipid emulsifier for feed processing according to claim 1, characterized in that: A wheel limiting bush is fixedly installed at the top center of the drive impeller, a limiting groove is arranged on the wheel limiting bush, the limiting groove is composed of a column groove and an ear groove arranged on the side groove wall of the column groove, a limiting groove plug is connected to the bottom end of the beat stirring shaft, and the limiting groove plug is inserted into the limiting groove.
4. A phospholipid emulsifier for feed processing according to claim 2, characterized in that: The linkage liquid return device is fixedly installed on the bottom hopper by a tank bottom flange plate.
5. A phospholipid emulsifier for feed processing according to claim 1, characterized in that: The back liquid pipe is composed of an upper half pipe and a lower half pipe, and the upper half pipe and the lower half pipe are connected and installed together by a pipe flange plate.
6. A phospholipid emulsifier for feed processing according to claim 1, characterized in that: Another pipe orifice of the three-way pipe head is installed with a discharge pipe, and an electromagnetic valve is installed on the pipe body of the discharge pipe and the back liquid pipe.
7. A phospholipid emulsifier for feed processing according to claim 1, characterized in that: The annular spray pipe is composed of an annular pipe and a plurality of inside spray pipes installed on the inside of the annular pipe.
8. A phospholipid emulsifier for feed processing according to claim 2, characterized in that: A plurality of feed holes are arranged on the cylinder cover, and a feed pipe is installed on the feed hole.
9. A phospholipid emulsifier for feed processing according to claim 1, characterized in that: An outer side cover of the shaft drive motor assembly is provided with a protective cover, and a support leg frame is fixedly installed on the tank body of the emulsification tank body.