Portable roller device for rolling mill test run

Abstract

The utility model discloses a portable roller device for a rolling mill test run, which comprises a steel pipe, a web plate sleeved on the outer wall of the middle of the steel pipe, a roller body steel pipe sleeved on the outer wall of the web plate, flanges fixedly connected with two ends of the steel pipe, and two bearing seats fixedly connected with the two flanges in a one-to-one correspondence manner. The portable roller device for the test run of the rolling mill solves the problem that the efficiency of the rolling mill is low in the assembling test run process due to the fact that an existing roller is large in weight and inconvenient to transport.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of rolling mill manufacturing equipment technology, and specifically relates to a portable roller device for rolling mill commissioning. BACKGROUND

[0002] The rolling mill is the main processing equipment of the rolling mill factory, and is usually manufactured in a heavy machinery factory, and the roller is a vulnerable consumable part of the rolling mill, and is usually manufactured in a professional roller manufacturing factory due to the manufacturing difficulty and professionalism of the roller, and the rolling mill and the roller are usually not manufactured in the same factory. In order to ensure that the rolling mill exposes all problems in production in the manufacturing factory, the rolling mill needs to be assembled and commissioned after being produced in the manufacturing factory, and the roller also needs to be transported to the rolling mill manufacturing factory to participate in the assembly and commissioning, otherwise many functions and actions of the rolling mill cannot be commissioned. Since the manufacturing completion time of the roller is sometimes later than that of the rolling mill, the roller is heavy and has high transportation cost, and the roller cannot be transported to the rolling mill manufacturing factory to participate in the assembly and commissioning when the rolling mill is assembled and commissioned, so that the rolling mill cannot be assembled and commissioned in time in the manufacturing factory, and the work efficiency is low. SUMMARY

[0003] The utility model discloses a portable roller device for rolling mill commissioning, which solves the problem of low efficiency of the rolling mill in assembly and commissioning due to the large weight and inconvenient transportation of the existing roller.

[0004] The utility model discloses the technical scheme is portable roller device for rolling mill commissioning, including steel pipe, the outer wall of steel pipe middle part is equipped with web, the outer wall of web is equipped with roller body steel pipe, both ends of steel pipe are all fixedly connected with flange, still include two bearing seats, two flanges and two bearing seats one to one fixedly connected.

[0005] The utility model discloses the characteristics still lie in:

[0006] Two flanges are welded on both ends of the steel pipe.

[0007] Two flanges are connected with two bearing seats one by one through fixing bolts.

[0008] The roller body steel pipe is welded on the outer wall of the web.

[0009] The web is provided with an exhaust hole, and the exhaust hole is arranged in parallel with the steel pipe.

[0010] The web comprises a first support ring and a second support ring, the first support ring and the second support ring are sleeved on the outer wall of the steel pipe, the first support ring and the second support ring are arranged in parallel, the first support ring and the second support ring are welded with the steel pipe, the roll body steel pipe is sleeved on the outer wall of the first support ring and the second support ring, the roll body steel pipe is welded with the first support ring and the second support ring, the first support ring and the second support ring are arranged in axial symmetry about the center line of the roll body steel pipe, and the exhaust hole is arranged on the second support ring.

[0011] The two flanges are both stepped disc structures, and each of the two flanges comprises a stopper, and the distance between the two stoppers is 1500-2000mm.

[0012] The outer diameter of the roll body steel pipe is 300-1050mm, and the length of the roll body steel pipe is 450-550mm.

[0013] The portable roll device for the trial run of the rolling mill has the advantages that:

[0014] The portable roll device for the trial run of the rolling mill has the advantages that: BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the portable roll device for the trial run of the rolling mill.

[0016] In the figure, 1 is a steel pipe, 2 is a flange, 3 is a web, 31 is a first support ring, 32 is a second support ring, 4 is a roll body steel pipe, 5 is a stopper, 6 is an exhaust hole, 7 is a bearing seat, and 8 is a fixing bolt. DETAILED DESCRIPTION

[0017] The utility model will be explained in detail below in combination with the drawings and specific embodiments.

[0018] The portable roll device for the trial run of the rolling mill has the advantages that: Figure 1 As shown in the figure, it comprises a steel pipe 1, the outer wall of the middle part of the steel pipe 1 is sleeved with a web 3, the stability and strength of the overall structure are increased by arranging the web 3, and the local instability or bending of the structure under stress is prevented. Meanwhile, the web 3 can effectively transfer and disperse the load, improve the shearing performance and torsional stiffness of the structure, and thus enhance the durability and reliability of the structure, the outer wall of the web 3 is sleeved with a roll body steel pipe 4, the roll body steel pipe 4 is used to replace the existing roll body, the mass is small, and the device is portable, the two ends of the steel pipe 1 are fixedly connected with flanges 2, and the device further comprises two bearing seats 7, the two flanges 2 and the two bearing seats 7 are fixedly connected in one-to-one correspondence.

[0019] The two flanges 2 are welded on the two ends of the steel pipe 1, which saves materials and is conducive to ensuring the strength and rigidity of the roll body steel pipe 4.

[0020] Both flanges 2 are connected to the two bearing seats 7 through fixing bolts 8, which provide a detachable mechanical connection method, facilitating quick disassembly and reinstallation during equipment inspection, maintenance or adjustment. The fixing bolts 8 tightly fix the flanges and bearing seats together through threaded connection, ensuring the reliability and sealing of the connection, while allowing the bolts to be easily loosened for disassembly when needed. This connection method not only facilitates the adjustment of the installation gap of the equipment, but also can withstand axial force, radial force and torque during equipment operation, ensuring the stability and durability of the structure;

[0021] The roll body steel pipe 4 is welded to the outer wall of the web 3. The roll body steel pipe 4 is made of steel pipe or processed from steel plate after rolling. A firm mechanical connection is formed by welding to enhance the integrity and carrying capacity of the structure. The roll body steel pipe 4 can be directly processed from steel pipe or processed from steel plate after rolling. Both methods can provide high strength and rigidity. The roll body made of steel pipe has the characteristics of high forming precision and simple processing, while the steel plate rolling provides greater design flexibility, allowing the size and shape to be adjusted as needed. The welded connection not only ensures the stable combination of the roll body steel pipe and the web, but also effectively transfers axial force, bending moment and shear force to resist structural deformation. In addition, this design can adapt to complex working conditions, providing reliable support and stability to ensure the reliability and durability of the equipment during long-term operation;

[0022] The web 3 is provided with exhaust holes 6, which are arranged in parallel with the steel pipe 1. The exhaust holes 6 are pre-processed for stress relief during heat treatment of the roll body steel pipe 4 and for exhaust during processing, avoiding excessive internal cavity sealing pressure during processing, which may cause deformation of the workpiece and affect precision;

[0023] The web 3 includes a first support ring 31 and a second support ring 32. The first support ring 31 and the second support ring 32 are both sleeved on the outer wall of the steel pipe 1 and arranged in parallel. The first support ring 31 and the second support ring 32 are both welded to the steel pipe 1. The roll body steel pipe 4 is sleeved on the outer wall of the first support ring 31 and the second support ring 32 and is welded to the first support ring 31 and the second support ring 32. The first support ring 31 and the second support ring 32 are symmetrically arranged about the center line axis of the roll body steel pipe 4. The exhaust holes 6 are arranged on the second support ring 32, and the first support ring 31 and the second support ring 32 ensure that the roll body steel pipe 4 is stably arranged on the outer wall of the steel pipe 1;

[0024] Both flanges 2 are step-shaped disc structures, and both flanges 2 include a stopper 5. The end face distance of the stopper 5 of the flanges 2 at both ends is processed according to the end face distance of the existing bearing seats at both ends. The distance between the two stoppers 5 is 1500-2000mm. The diameter of the stopper 5 at both ends is processed according to the size of the corresponding part of the existing end cover.

[0025] The outer circle diameter of the roll body steel pipe is processed according to the existing roll body size, the outer diameter of the roll body steel pipe 4 is 300-1050mm, and the length of the roll body steel pipe 4 is 450-550mm, so that the detection needs of the rolling mill during commissioning can be met.

[0026] The working principle of the portable roll device for commissioning the rolling mill is that the steel pipe 1 is connected together with the two end bearing seats 7 through the joint 5 and the end face of the steel pipe 1, and the two are combined by the fixing bolt 8. Since the distance between the two end faces of the joint 5 is processed according to the distance between the end faces of the two end bearing seats 7, the distance between the two end bearing seats 7 is the same as the distance during assembly of the roll, and the outer circle of the roll body steel pipe 4 is used to replace the existing roll body outer circle to perform size inspection with the rack and other parts. Figure 1 The bearing seat assembly part after the roll body steel pipe 4 replaces the existing roll is used to perform commissioning test of the rolling mill such as roll replacement.

[0027] Embodiment 1

[0028] The portable roll device for commissioning the rolling mill provided in the embodiment, as shown in the figure, comprises a steel pipe 1, an abdominal plate 3 is sleeved on the outer wall of the middle part of the steel pipe 1, a roll body steel pipe 4 is sleeved on the outer wall of the abdominal plate 3, flanges 2 are fixedly connected to the two ends of the steel pipe 1, two bearing seats 7 are further included, and the two flanges 2 are correspondingly fixedly connected to the two bearing seats 7. Figure 1 The two flanges 2 are welded to the two ends of the steel pipe 1.

[0029] The two flanges 2 are correspondingly connected to the two bearing seats 7 through fixing bolts 8.

[0030] Embodiment 2

[0031] The portable roll device for commissioning the rolling mill provided in the embodiment, as shown in the figure, comprises a steel pipe 1, an abdominal plate 3 is sleeved on the outer wall of the middle part of the steel pipe 1, a roll body steel pipe 4 is sleeved on the outer wall of the abdominal plate 3, flanges 2 are fixedly connected to the two ends of the steel pipe 1, two bearing seats 7 are further included, and the two flanges 2 are correspondingly fixedly connected to the two bearing seats 7. Figure 1 The two flanges 2 are welded to the two ends of the steel pipe 1.

[0032] The two flanges 2 are correspondingly connected to the two bearing seats 7 through fixing bolts 8.

[0033] The abdominal plate 3 is welded to the outer wall of the abdominal plate 3.

[0034] Embodiment 3

[0035] The portable roll device for commissioning the rolling mill provided in the embodiment, as shown in the figure, comprises a steel pipe 1, an abdominal plate 3 is sleeved on the outer wall of the middle part of the steel pipe 1, a roll body steel pipe 4 is sleeved on the outer wall of the abdominal plate 3, flanges 2 are fixedly connected to the two ends of the steel pipe 1, two bearing seats 7 are further included, and the two flanges 2 are correspondingly fixedly connected to the two bearing seats 7. Figure 1As shown, it includes a steel pipe 1, a web plate 3 is fitted on the outer wall of the middle part of the steel pipe 1, a roller body steel pipe 4 is fitted on the outer wall of the web plate 3, flanges 2 are fixedly connected to both ends of the steel pipe 1, and it also includes two bearing seats 7, with the two flanges 2 and the two bearing seats 7 being fixedly connected one-to-one.

[0036] Both flanges 2 are welded to both ends of the steel pipe 1;

[0037] Both flanges 2 are connected to the two bearing seats 7 one-to-one by fixing bolts 8;

[0038] The roll body steel pipe 4 is welded to the outer wall of the web plate 3; the web plate 3 is provided with an exhaust hole 6, which is set parallel to the steel pipe 1.

[0039] The web 3 includes a first support ring 31 and a second support ring 32, both of which are sleeved on the outer wall of the steel pipe 1. The first support ring 31 and the second support ring 32 are arranged in parallel. The first support ring 31 and the second support ring 32 are both welded to the steel pipe 1. The roller body steel pipe 4 is sleeved on the outer wall of the first support ring 31 and the second support ring 32. The roller body steel pipe 4 is welded to the first support ring 31 and the second support ring 32. The first support ring 31 and the second support ring 32 are symmetrical about the center line of the roller body steel pipe 4. The exhaust hole 6 is provided on the second support ring 32.

[0040] Both flanges 2 are stepped disc structures, and both flanges 2 include a stop 5. The distance between the two stop 5 is 1500-2000mm.

[0041] The outer diameter of the roller body steel pipe 4 is 300-1050mm, and the length of the roller body steel pipe 4 is 450-550mm.

[0042] Example 4

[0043] The portable rolling mill roll device for trial operation proposed in this embodiment, such as... Figure 1 As shown, it includes a steel pipe 1, a web plate 3 is fitted on the outer wall of the middle part of the steel pipe 1, a roller body steel pipe 4 is fitted on the outer wall of the web plate 3, flanges 2 are fixedly connected to both ends of the steel pipe 1, and it also includes two bearing seats 7, with the two flanges 2 and the two bearing seats 7 being fixedly connected one-to-one.

[0044] Both flanges 2 are welded to both ends of the steel pipe 1; both flanges 2 are connected to the two bearing seats 7 one-to-one by fixing bolts 8.

[0045] The roll body steel pipe 4 is welded to the outer wall of the web plate 3;

[0046] The web plate 3 is provided with an exhaust hole 6, which is arranged parallel to the steel pipe 1.

[0047] The web 3 includes a first support ring 31 and a second support ring 32, both of which are sleeved on the outer wall of the steel pipe 1. The first support ring 31 and the second support ring 32 are arranged in parallel. The first support ring 31 and the second support ring 32 are both welded to the steel pipe 1. The roller body steel pipe 4 is sleeved on the outer wall of the first support ring 31 and the second support ring 32. The roller body steel pipe 4 is welded to the first support ring 31 and the second support ring 32. The first support ring 31 and the second support ring 32 are symmetrical about the center line of the roller body steel pipe 4. The exhaust hole 6 is provided on the second support ring 32.

[0048] Both flanges 2 are stepped disc structures, and both flanges 2 include a stop 5. The distance between the two stop 5 is 1500mm.

[0049] The outer diameter of the roller body steel pipe 4 is 1050mm, and the length of the roller body steel pipe 4 is 450mm.

[0050] Example 5

[0051] The portable rolling mill roll device for trial operation proposed in this embodiment, such as... Figure 1 As shown, it includes a steel pipe 1, a web plate 3 is fitted on the outer wall of the middle part of the steel pipe 1, a roller body steel pipe 4 is fitted on the outer wall of the web plate 3, flanges 2 are fixedly connected to both ends of the steel pipe 1, and it also includes two bearing seats 7, with the two flanges 2 and the two bearing seats 7 being fixedly connected one-to-one.

[0052] Both flanges 2 are welded to both ends of the steel pipe 1;

[0053] Both flanges 2 are connected to the two bearing seats 7 one-to-one by fixing bolts 8;

[0054] The roll body steel pipe 4 is welded to the outer wall of the web plate 3;

[0055] The web plate 3 is provided with an exhaust hole 6, which is arranged parallel to the steel pipe 1.

[0056] The web 3 includes a first support ring 31 and a second support ring 32, both of which are sleeved on the outer wall of the steel pipe 1. The first support ring 31 and the second support ring 32 are arranged in parallel. The first support ring 31 and the second support ring 32 are both welded to the steel pipe 1. The roller body steel pipe 4 is sleeved on the outer wall of the first support ring 31 and the second support ring 32. The roller body steel pipe 4 is welded to the first support ring 31 and the second support ring 32. The first support ring 31 and the second support ring 32 are symmetrical about the center line of the roller body steel pipe 4. The exhaust hole 6 is provided on the second support ring 32.

[0057] Both flanges 2 are stepped disc structures, and both flanges 2 include a stop 5. The distance between the two stop 5 is 1700mm.

[0058] The outer diameter of the roll body steel pipe 4 is 500 mm, and the length of the roll body steel pipe 4 is 500 mm.

[0059] Embodiment 6

[0060] The portable roll device for commissioning of a rolling mill provided in the embodiment comprises a steel pipe 1, a web plate 3 sleeved on the outer wall of the middle part of the steel pipe 1, a roll body steel pipe 4 sleeved on the outer wall of the web plate 3, flanges 2 fixedly connected to both ends of the steel pipe 1, and two bearing seats 7, and the two flanges 2 and the two bearing seats 7 are fixedly connected one by one. Figure 1

[0061] The two flanges 2 are welded on both ends of the steel pipe 1.

[0062] The two flanges 2 are connected to the two bearing seats 7 one by one through fixing bolts 8.

[0063] The roll body steel pipe 4 is welded on the outer wall of the web plate 3.

[0064] An exhaust hole 6 is formed on the web plate 3, and the exhaust hole 6 is arranged in parallel with the steel pipe 1.

[0065] The web plate 3 comprises a first support ring 31 and a second support ring 32, the first support ring 31 and the second support ring 32 are both sleeved on the outer wall of the steel pipe 1, the first support ring 31 and the second support ring 32 are arranged in parallel, the first support ring 31 and the second support ring 32 are both welded and connected with the steel pipe 1, the roll body steel pipe 4 is sleeved on the outer wall of the first support ring 31 and the second support ring 32, the roll body steel pipe 4 is welded and connected with the first support ring 31 and the second support ring 32, the first support ring 31 and the second support ring 32 are arranged in axial symmetry about the center line of the roll body steel pipe 4, and the exhaust hole 6 is arranged on the second support ring 32.

[0066] The two flanges 2 are both in the stepped disc structure, and the two flanges 2 both comprise a stopper 5, and the distance between the two stoppers 5 is 2000 mm.

[0067] The outer diameter of the roll body steel pipe 4 is 300 mm, and the length of the roll body steel pipe 4 is 550 mm.​

Claims

1. Portable roller device for commissioning of a rolling mill, characterized in that The utility model provides a kind of steel pipe (1), the steel pipe (1) middle outer wall is equipped with web (3), the web (3) outer wall is equipped with roll body steel pipe (4), the steel pipe (1) both ends are fixedly connected with flange (2), further include two bearing seats (7), two The flange (2) and two bearing seat (7) are one-to-one fixedly connected.

2. Portable roll device for commissioning a rolling mill according to claim 1, characterized in that Two The flange (2) is welded on the both ends of the steel pipe (1).

3. The portable roll device for commissioning a rolling mill according to claim 1, characterized in that Two The flange (2) is connected with two bearing seat (7) one by one by fixed bolt (8).

4. The portable roll rig for commissioning a rolling mill according to claim 1, characterized in that The roll body steel pipe (4) is welded on the outer wall of the web (3).

5. The portable roll rig for commissioning a rolling mill according to claim 1, characterized in that The web (3) is provided with exhaust hole (6), and the exhaust hole (6) is parallel to the steel pipe (1).

6. The portable roll rig for commissioning a rolling mill according to claim 5, characterized in that The web (3) includes first support ring (31) and second support ring (32), the first support ring (31) and second support ring (32) are sleeved on the outer wall of the steel pipe (1), the first support ring (31) and second support ring (32) are parallelly arranged, the first support ring (31) and second support ring (32) are welded to the steel pipe (1), the roll body steel pipe (4) is sleeved on the outer wall of the first support ring (31) and second support ring (32), the roll body steel pipe (4) is welded to the first support ring (31) and second support ring (32), the first support ring (31) and second support ring (32) are symmetrically arranged about the center line axis of roll body steel pipe (4), and the exhaust hole (6) is arranged on the second support ring (32).

7. The portable roll rig for commissioning a rolling mill according to claim 1, characterized in that Two The flange (2) is stepped disc structure, and two The flange (2) includes stop mouth (5), and the distance between two The stop mouth (5) is 1500-2000mm.

8. The portable roll rig for commissioning a rolling mill of claim 1, wherein, The outer diameter of the roll body steel pipe (4) is 300-1050mm, and the length of the roll body steel pipe (4) is 450-550mm.

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