Batching device for processing meal replacement powder

By using a servo motor-driven rotating shaft system and sweeping mechanism, the high energy consumption and high cost problems caused by the diverse operation of motors in the meal replacement powder mixing device are solved. Automatic quantitative dispensing and anti-compaction of raw materials are achieved, improving the mixing efficiency and reducing costs.

CN224113845UActive Publication Date: 2026-04-14JIANGXI AGRICULTURAL UNIVERSITY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In existing meal replacement powder processing and ingredient preparation devices, the simultaneous operation of motors in multiple ingredient preparation mechanisms leads to high energy consumption and increased production costs.

Method used

A servo motor drives a rotating shaft system, which, through the coordinated action of a synchronous belt and a rotating wheel, enables the automatic feeding of various raw materials. It is also equipped with a sweeping mechanism to prevent the raw materials from being compacted, thereby reducing the number of motors and lowering energy consumption.

Benefits of technology

It enables automatic quantitative dispensing of various raw materials, saving energy consumption, reducing the manufacturing cost of the equipment, and preventing raw material compaction, thereby improving batching efficiency.

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Abstract

The utility model provides a batching device for processing meal replacement powder, which relates to the technical field of meal replacement powder processing and comprises a bottom plate, a belt conveyor is mounted at the top of the bottom plate, a support plate is fixedly connected to the top of the bottom plate, and three blanking cylinders are fixedly connected to one side of the support plate. According to the device, the servo motor is started to drive the first rotating shaft to rotate, the third rotating shaft is driven to rotate under the cooperation of the two first rotating wheels and the first synchronous belt, and meanwhile the second rotating shaft is driven to rotate under the cooperation of the two second rotating wheels and the second synchronous belt; by arranging a servo motor as a driving source, the problems that according to an existing batching device, due to the fact that multiple batching mechanisms are arranged, a large amount of electric energy is consumed due to the fact that multiple motors are arranged to operate at the same time, and the batching efficiency is high are solved. And the manufacturing cost of the device is increased.
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Description

Technical Field

[0001] This utility model relates to the field of meal replacement powder processing technology, and in particular to a mixing device for processing meal replacement powder. Background Technology

[0002] In today's fast-paced lifestyle, people's pursuit of healthy eating is increasing, and meal replacement powders, as a convenient, quick, and nutritionally adequate food, are experiencing a continuous rise in market demand. In the processing of meal replacement powders, the ingredient preparation stage is crucial, directly affecting the product's quality and taste.

[0003] For example, the Chinese application CN202420149755.7 describes a multigrain meal replacement powder ingredient mixing device, which states in its specification that "This utility model relates to the field of meal replacement powder processing technology, specifically disclosing a multigrain meal replacement powder ingredient mixing device, including a base plate, a conveyor table installed on the top of the base plate, and multiple ingredient mixing mechanisms installed on one side of the base plate; the ingredient mixing mechanism includes a support plate, and a feeding cylinder is fixedly installed on one side of the support plate by a bracket, and an ingredient mixing component is provided inside the feeding cylinder, the ingredient mixing component including a mixing cylinder, and the mixing cylinder is rotatably installed inside the feeding cylinder."

[0004] In existing batching devices, a drive unit rotates a material cylinder, causing raw materials to fall quantitatively into a trough. The cylinder's rotation automatically dispenses the falling materials, achieving quantitative automatic feeding. By using multiple batching mechanisms, various raw materials can be dispensed automatically. Compared to traditional manual batching, this saves significant manpower and time, greatly improving batching efficiency. However, the simultaneous operation of multiple motors in multiple batching mechanisms consumes a large amount of electricity and increases the device's manufacturing cost. Utility Model Content

[0005] The purpose of this invention is to solve the problem that the existing technology has multiple ingredient dispensing mechanisms, and the simultaneous operation of multiple motors consumes a lot of electrical energy and increases the manufacturing cost of the device. Therefore, this invention proposes an ingredient dispensing device for processing meal replacement powder.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a mixing device for processing meal replacement powder, comprising a base plate, a belt conveyor mounted on the top of the base plate, a support plate fixedly connected to the top of the base plate, three feeding cylinders fixedly connected to one side of the support plate, a servo motor fixedly mounted on one side of the support plate, the output end of the servo motor movably passing through the support plate and fixedly connected to a first rotating shaft, a second rotating shaft and a third rotating shaft rotatably connected to one side of the support plate, one end of the first rotating shaft, the second rotating shaft and the third rotating shaft movably passing through the three feeding cylinders and fixedly connected to a mixing cylinder, and the mixing cylinders rotatably installed inside the feeding cylinders, a first rotating wheel fixedly sleeved on the outer surface of the third rotating shaft and the first rotating shaft, a first synchronous belt drivingly connecting the outer surfaces of the two first rotating wheels, a second rotating wheel fixedly sleeved on the outer surfaces of the first rotating shaft and the second rotating shaft, a second synchronous belt drivingly connecting the outer surfaces of the two second rotating wheels, a material groove opened on the outer surface of the mixing cylinder, and a sweeping mechanism provided in the material groove.

[0007] Preferably, the bottom of the feeding cylinder has a feeding port, and the top of the feeding cylinder has a feeding port, the arc length of the feeding port being greater than the arc length of the material trough.

[0008] Preferably, the sweeping mechanism includes a brush, which is rotatably connected to the material trough.

[0009] Preferably, one end of the brush extends through the material trough and to the outside of the dispensing cylinder, and a spur gear is fixedly sleeved on the outer surface of the brush.

[0010] Preferably, an internal gear is fixedly connected to the inner surface of the feeding cylinder, and the spur gear meshes with the internal gear.

[0011] Preferably, a storage box is fixedly connected to the top of the feeding cylinder, and a box cover is hinged to the top of the storage box.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, a servo motor is started to drive the first rotating shaft to rotate, which in turn drives the third rotating shaft to rotate under the cooperation of the two first rotating wheels and the first synchronous belt. At the same time, the two second rotating wheels and the second synchronous belt drive the second rotating shaft to rotate, thereby enabling the first, second, and third rotating shafts to simultaneously drive the dispensing cylinder to rotate, thus realizing the automatic dispensing of multiple raw materials. By setting a single drive source for the servo motor, energy consumption is saved, the manufacturing cost of the device is reduced, and the problem of existing dispensing devices consuming a lot of electrical energy and increasing the manufacturing cost of the device due to the setting of multiple dispensing mechanisms and the simultaneous operation of multiple motors is solved.

[0014] 2. In this utility model, through the sweeping mechanism, when the mixing cylinder rotates, the spur gear meshes with the internal gear, causing the spur gear to rotate around the internal gear, thereby driving the brush to rotate. During the rotation of the mixing cylinder, the raw materials can be stirred by the brush to prevent them from being compacted. Then, by opening the box cover, it is convenient to add the raw materials into the storage box. Attached Figure Description

[0015] Figure 1 A perspective view of the main structure of a mixing device for processing meal replacement powder is provided for this utility model;

[0016] Figure 2 A perspective view of the rear structure of a mixing device for processing meal replacement powder is provided for this utility model.

[0017] Figure 3 This utility model presents a partial three-dimensional view of the support plate in a mixing device for processing meal replacement powder.

[0018] Figure 4 This utility model provides a three-dimensional cross-sectional view of the feeding cylinder in a mixing device for processing meal replacement powder.

[0019] Legend: 1. Base plate; 2. Belt conveyor; 3. Support plate; 4. Feeding cylinder; 5. Servo motor; 6. First rotating shaft; 7. Second rotating shaft; 8. Third rotating shaft; 9. Feeding cylinder; 10. First rotating wheel; 11. First synchronous belt; 12. Second rotating wheel; 13. Second synchronous belt; 14. Material trough; 15. Sweeping mechanism; 1501. Brush; 1502. Spur gear; 1503. Internal gear; 16. Feeding port; 17. Storage box; 18. Box cover; 19. Feed inlet. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figure 1 - Figure 4As shown, this utility model provides a mixing device for processing meal replacement powder, including a base plate 1, a belt conveyor 2 mounted on the top of the base plate 1, a support plate 3 fixedly connected to the top of the base plate 1, three feeding cylinders 4 fixedly connected to one side of the support plate 3, a servo motor 5 fixedly mounted on one side of the support plate 3, the output end of the servo motor 5 movably passing through the support plate 3 and fixedly connected to a first rotating shaft 6, a second rotating shaft 7 and a third rotating shaft 8 rotatably connected to one side of the support plate 3, and one end of the first rotating shaft 6, the second rotating shaft 7 and the third rotating shaft 8 being movable. The device is connected to three feeding cylinders 4 and each is fixedly connected to a dispensing cylinder 9. The dispensing cylinder 9 is rotatably installed inside the feeding cylinder 4. The outer surfaces of the third rotating shaft 8 and the first rotating shaft 6 are fixedly sleeved with first rotating wheels 10. The outer surfaces of the two first rotating wheels 10 are driven by a first synchronous belt 11. The outer surfaces of the first rotating shaft 6 and the second rotating shaft 7 are fixedly sleeved with second rotating wheels 12. The outer surfaces of the two second rotating wheels 12 are driven by a second synchronous belt 13. The outer surface of the dispensing cylinder 9 is provided with a material trough 14, and a sweeping mechanism 15 is provided inside the material trough 14.

[0023] The overall effect of Embodiment 1 is that by activating the servo motor 5, the servo motor 5 drives the first rotating shaft 6 to rotate, which in turn drives the third rotating shaft 8 to rotate under the cooperation of the two first rotating wheels 10 and the first synchronous belt 11. At the same time, under the cooperation of the two second rotating wheels 12 and the second synchronous belt 13, the second rotating shaft 7 is driven to rotate. Thus, the first rotating shaft 6, the second rotating shaft 7 and the third rotating shaft 8 simultaneously drive the dispensing cylinder 9 to rotate, thereby realizing the automatic dispensing of multiple raw materials. By setting a single drive source for the servo motor 5, energy consumption is saved, the manufacturing cost of the device is reduced, and the problem of existing dispensing devices consuming a lot of electricity and increasing the manufacturing cost of the device due to the setting of multiple dispensing mechanisms and the simultaneous operation of multiple motors is solved.

[0024] Example 2: As Figure 1 - Figure 4 As shown, the bottom of the feeding cylinder 4 is provided with a feeding port 16, and the top of the feeding cylinder 4 is provided with a feeding port 19. The arc length of the feeding port 16 is greater than the arc length of the material trough 14. The sweeping mechanism 15 includes a brush 1501, which is rotatably connected to the material trough 14. One end of the brush 1501 moves through the material trough 14 and extends to the outside of the dispensing cylinder 9. A spur gear 1502 is fixedly sleeved on the outer surface of the brush 1501. An internal gear 1503 is fixedly connected to the inner surface of the feeding cylinder 4. The spur gear 1502 and the internal gear 1503 are meshed and connected. A storage box 17 is fixedly connected to the top of the feeding cylinder 4. A box cover 18 is hinged to the top of the storage box 17.

[0025] The overall effect of Embodiment 2 is that, by rotating the dispensing cylinder 9, when the material trough 14 rotates to the inlet 19, the raw material in the storage box 17 falls into the material trough 14 through the inlet 19. When the material trough 14 rotates to the outlet 16, the raw material falling into the material trough 14 can fall into the dispensing box, completing the dispensing of raw materials. With the rotation of the dispensing cylinder 9, it is convenient to realize the automatic dispensing of raw materials by the device. Since the size of the material trough 14 and the rotation speed of the dispensing cylinder 9 are both fixed, the material falling each time... The amount of raw material in the trough 14 is fixed, thus realizing automatic quantitative feeding. Then, through the set sweeping mechanism 15, when the feeding cylinder 9 rotates, the spur gear 1502 is meshed with the internal gear 1503, which drives the spur gear 1502 to rotate around the internal gear 1503, thereby driving the brush 1501 to rotate. During the rotation of the feeding cylinder 9, the raw material can be stirred by the brush 1501 to prevent the raw material from being compacted. Then, by opening the box cover 18, it is convenient to add the raw material into the storage box 17.

[0026] Working principle: In use, by starting the servo motor 5, the servo motor 5 drives the first rotating shaft 6 to rotate. With the cooperation of the two first rotating wheels 10 and the first synchronous belt 11, the third rotating shaft 8 rotates. Simultaneously, with the cooperation of the two second rotating wheels 12 and the second synchronous belt 13, the second rotating shaft 7 rotates. Thus, the first rotating shaft 6, the second rotating shaft 7, and the third rotating shaft 8 simultaneously drive the feeding cylinder 9 to rotate. When the material trough 14 on the feeding cylinder 9 rotates to the inlet 19, the raw material in the storage box 17 falls into the material trough 14 through the inlet 19. When the material trough 14 rotates to the outlet 16, ... The raw materials falling into the trough 14 are discharged into the feeding box through the discharge port 16, completing the automatic feeding of raw materials. Since the size of the trough 14 and the rotation speed of the feeding cylinder 9 are fixed, the amount of raw materials falling into the trough 14 each time is fixed, thereby realizing automatic quantitative feeding. At the same time, as the feeding cylinder 9 rotates, the spur gear 1502 is meshed with the internal gear 1503, causing the spur gear 1502 to rotate around the internal gear 1503, thereby driving the brush 1501 to rotate. During the rotation of the feeding cylinder 9, the raw materials can be stirred by the brush 1501 to prevent the raw materials from being compacted.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A mixing device for processing meal replacement powder, comprising a base plate (1), characterized in that: A belt conveyor (2) is installed on the top of the base plate (1). A support plate (3) is fixedly connected to the top of the base plate (1). Three feed cylinders (4) are fixedly connected to one side of the support plate (3). A servo motor (5) is fixedly installed on one side of the support plate (3). The output end of the servo motor (5) movably passes through the support plate (3) and is fixedly connected to a first rotating shaft (6). A second rotating shaft (7) and a third rotating shaft (8) are rotatably connected to one side of the support plate (3). One end of the first rotating shaft (6), the second rotating shaft (7), and the third rotating shaft (8) movably passes through the three feed cylinders (4) and are all fixed. A dispensing cylinder (9) is connected and is rotatably installed inside a feeding cylinder (4). The outer surfaces of the third rotating shaft (8) and the first rotating shaft (6) are both fixedly fitted with first rotating wheels (10). The outer surfaces of the two first rotating wheels (10) are connected to a first synchronous belt (11). The outer surfaces of the first rotating shaft (6) and the second rotating shaft (7) are both fixedly fitted with second rotating wheels (12). The outer surfaces of the two second rotating wheels (12) are connected to a second synchronous belt (13). A material groove (14) is opened on the outer surface of the dispensing cylinder (9). A sweeping mechanism (15) is provided in the material groove (14).

2. The ingredient mixing device for processing meal replacement powder according to claim 1, characterized in that: The bottom of the feeding cylinder (4) is provided with a feeding port (16), and the top of the feeding cylinder (4) is provided with a feeding port (19). The arc length of the feeding port (16) is greater than the arc length of the material trough (14).

3. The ingredient mixing device for processing meal replacement powder according to claim 1, characterized in that: The sweeping mechanism (15) includes a brush (1501) which is rotatably connected to the material trough (14).

4. The ingredient mixing device for processing meal replacement powder according to claim 3, characterized in that: One end of the brush (1501) extends through the material trough (14) and extends to the outside of the feeding cylinder (9). A spur gear (1502) is fixedly sleeved on the outer surface of the brush (1501).

5. The ingredient mixing device for processing meal replacement powder according to claim 4, characterized in that: An internal gear (1503) is fixedly connected to the inner surface of the feed cylinder (4), and the spur gear (1502) meshes with the internal gear (1503).

6. The ingredient mixing device for processing meal replacement powder according to claim 1, characterized in that: The top of the feed cylinder (4) is fixedly connected to a storage box (17), and the top of the storage box (17) is hinged to a box cover (18).

Citation Information

Patent Citations

  • Batching device for five-cereal meal replacement powder

    CN222325043U