Enamel reaction kettle with automatic discharging device
By introducing automatic feeding components and spill prevention components into the enamel-lined reactor, the problem of low efficiency in manual feeding has been solved, achieving automated feeding and precise control, thereby improving production efficiency and raw material utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-04-14
AI Technical Summary
The existing enamel-lined reactors have low material feeding efficiency, are time-consuming, and pose safety risks, thus affecting production efficiency.
An enamel-lined reactor with an automatic feeding device was designed, including an automatic feeding component and an anti-spill component, which realizes automatic feeding and precise control inside the reactor and avoids raw material spillage.
It improves the feeding efficiency and raw material utilization of the reactor, and reduces the inconvenience and safety risks of manual feeding.
Smart Images

Figure CN224113909U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of reaction vessel technology, specifically relating to an enamel-lined reaction vessel with an automatic feeding device. Background Technology
[0002] An enamel-lined reactor is an enameled device used for physical or chemical reactions. It consists of a reactor body, lid, jacket, agitator, and transmission mechanism. The inner layer of the reactor body and lid is made of metal, while the outer layer is enamel, providing corrosion and wear resistance. It is suitable for various chemical production processes, such as reaction, evaporation, and synthesis. The jacket allows for the introduction of heating or cooling media to control the reaction temperature, and the agitator ensures thorough mixing of the materials. It is widely used in the chemical, pharmaceutical, and food industries.
[0003] Chinese patent application 201820737573.6 discloses an enamel-lined reactor, the key technical points of which are: a tank body, a jacket, a stirring device, and a thermometer sleeve; the tank body includes an upper part and a lower part, which are detachably installed together; the top of the upper part of the tank body is provided with a hand hole, a stirring shaft hole, a thermometer hole, a sight glass opening, and a spare opening; the jacket is fixed to the outer wall of the lower part of the tank body; the stirring device includes a drive device, a reducer, and a stirrer; the stirrer includes a stirring shaft and a stirring part; one end of the stirring shaft passes through the stirring shaft hole, and the drive device is connected to this end of the stirring shaft through the reducer; the stirring part is located at the other end of the stirring shaft and is located inside the lower part of the tank body; the thermometer sleeve is installed on the upper part of the tank body through the thermometer hole, and a thermometer is installed inside the thermometer sleeve; the inner wall of the tank body, the outer surface of the stirrer, and the outer surface of the thermometer sleeve are all coated with an enamel layer.
[0004] Enameled reactors are typically fed manually. However, manual feeding is inefficient, time-consuming, labor-intensive, and poses safety risks. These problems result in low feeding efficiency for enamel-lined reactors, which in turn affects their production efficiency. Utility Model Content
[0005] The purpose of this invention is to provide an enamel-lined reactor with an automatic feeding device, which aims to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An enamel-lined reactor with an automatic feeding device includes,
[0008] The reactor mechanism includes a reactor body, a drive motor disposed above the reactor body, a transmission rod fixedly installed at the bottom of the drive motor for transmission, a feed inlet fixedly installed at the top of the reactor body, and a sealing plate disposed inside the feed inlet.
[0009] The feeding mechanism includes an automatic feeding component installed on the top of the reactor body and a spill prevention component installed above the inlet.
[0010] As a preferred embodiment of this utility model, the automatic feeding assembly includes a mounting vertical plate fixedly installed on the top of the reactor body, a mating groove formed on the outer surface of the mounting vertical plate, a first toothed plate slidably installed on the outer side of the mounting vertical plate, two springs fixedly installed on the top of the first toothed plate, a protruding plate fixedly installed on the outer side of the mounting vertical plate, a switch fixedly installed on the bottom of the protruding plate, a wheel rotatably connected to the end of the first toothed plate, an electric push rod fixedly installed on the outer side of the feed inlet, a transmission block fixedly installed on the top of the sealing plate, an output pump fixedly installed on the outer side of the mounting vertical plate, a connecting pipe connected to the output end of the output pump through a liquid guide pipe, and a movable pipe movably connected to the inner cavity of the connecting pipe and used in conjunction with the connecting pipe.
[0011] As a preferred embodiment of this utility model, the automatic feeding assembly further includes a fixing ring for fixing the connecting pipe, the end of which is fixedly connected to the surface of the mounting plate.
[0012] In a preferred embodiment of this utility model, the top of the spring is fixedly connected to the bottom of the convex plate, and the outer side of the transmission block is set with an inclined surface.
[0013] As a preferred embodiment of this utility model, the anti-spraying component includes a frame fixedly installed on the outside of the first toothed plate, a gear rotatably installed on the inside of the frame via a bearing seat, and a second toothed plate fixedly installed on the outer surface of the movable pipe.
[0014] In a preferred embodiment of this utility model, the gear meshes with a first toothed plate and a second toothed plate, with the second toothed plate located on the outside of the connecting pipe.
[0015] As a preferred embodiment of this utility model, the reactor mechanism further includes a sealing groove formed in the inner cavity of the feed inlet and used in conjunction with a sealing plate, wherein the size of the sealing plate is adapted to the size of the inner cavity of the sealing groove.
[0016] Compared with the prior art, the beneficial effects of this utility model are: by using the automatic feeding component for automatic feeding inside the reactor body, the problem of inconvenience of manual feeding is solved, which helps to improve the feeding efficiency of the reactor body; by using the anti-spill component, the reactor body can be accurately fed, which solves the problem of easy spillage during manual feeding, thereby improving the utilization rate of raw materials. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the automatic feeding component of this utility model;
[0020] Figure 3 This is a schematic diagram of the anti-spray component structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the inlet structure of this utility model.
[0022] In the diagram: 100, Reactor mechanism; 101, Reactor body; 102, Drive motor; 103, Transmission rod; 104, Inlet; 105, Sealing plate; 106, Sealing groove; 200, Feeding mechanism; 201, Automatic feeding assembly; 201a, Mounting vertical plate; 201b, Fitting groove; 201c, First toothed plate; 201d, Spring; 201e, Protruding plate; 201f, Switch; 201g, Wheel; 201h, Electric push rod; 201i, Transmission block; 201j, Output pump; 201k, Connecting pipe; 201l, Movable pipe; 201m, Fixing ring; 202, Anti-spill assembly; 20a2, Frame; 202b, Gear; 202c, Second toothed plate. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0026] Example
[0027] Reference Figure 1-4 This embodiment of the present invention provides an enamel-lined reactor with an automatic feeding device, comprising:
[0028] The reactor mechanism 100 includes a reactor body 101, a drive motor 102 disposed above the reactor body 101, a transmission rod 103 fixedly installed at the bottom of the drive motor 102 and used for transmission, a feed inlet 104 fixedly installed at the top of the reactor body 101, and a sealing plate 105 disposed inside the feed inlet 104.
[0029] The feeding mechanism 200 includes an automatic feeding component 201 set on the top of the reactor body 101, and an anti-spillage component 202 set above the feed inlet 104.
[0030] The automatic feeding component 201 is used for automatic feeding inside the reactor body 101, which solves the problem of inconvenience of manual feeding and helps to improve the feeding efficiency of the reactor body 101. The anti-spill component 202 can accurately feed the reactor body 101, which solves the problem of easy spillage during manual feeding, thereby improving the utilization rate of raw materials.
[0031] Specifically, the automatic feeding assembly 201 includes a mounting vertical plate 201a fixedly installed on the top of the reactor body 101, a mating groove 201b formed on the outer surface of the mounting vertical plate 201a, a first toothed plate 201c slidably installed on the outer side of the mounting vertical plate 201a, two springs 201d fixedly installed on the top of the first toothed plate 201c, a protruding plate 201e fixedly installed on the outer side of the mounting vertical plate 201a, a switch 201f fixedly installed on the bottom of the protruding plate 201e, a wheel 201g rotatably connected to the end of the first toothed plate 201c, an electric push rod 201h fixedly installed on the outer side of the feed inlet 104, a transmission block 201i fixedly installed on the top of the sealing plate 105, an output pump 201j fixedly installed on the outer side of the mounting vertical plate 201a, a connecting pipe 201k connected to the output end of the output pump 201j through a liquid guide pipe, and a movable pipe 201l movably connected to the inner cavity of the connecting pipe 201k and used in conjunction with the connecting pipe 201k.
[0032] The first toothed plate 201c is slidably connected to the outer side of the mounting vertical plate 201a through a sliding groove and a slider, and the input end of the output pump 201j is connected to the material storage bucket through a guide pipe.
[0033] Furthermore, the automatic feeding assembly 201 also includes a fixing ring 201m for fixing the connecting pipe 201k, the end of the fixing ring 201m being fixedly connected to the surface of the mounting plate 201a.
[0034] The fixing ring 201m is used to fix the connecting pipe 201k, thereby improving the stability of the connecting pipe 201k and the movable pipe 201l.
[0035] Preferably, the top of the spring 201d is fixedly connected to the bottom of the convex plate 201e, and the outer side of the transmission block 201i is set with an inclined surface.
[0036] By setting the outer side of the transmission block 201i as an inclined surface, it can be used to squeeze the wheel body 201g and drive the first toothed plate 201c to move upward.
[0037] Furthermore, the anti-spray assembly 202 includes a frame 202a fixedly installed on the outside of the first toothed plate 201c, a gear 202b rotatably installed on the inside of the frame 202a via a bearing seat, and a second toothed plate 202c fixedly installed on the outer surface of the movable tube 201l.
[0038] When the first toothed plate 201c moves upward, the teeth on its surface drive the gear 202b to rotate. The gear 202b drives the second toothed plate 202c to move downward. Furthermore, the second toothed plate 202c drives the movable tube 201l to extend downward, extending the bottom of the movable tube 201l to the feed inlet 104, which facilitates the filling of the movable tube 201l into the reactor body 101 and avoids the raw materials from spilling out.
[0039] Specifically, gear 202b meshes with first toothed plate 201c and second toothed plate 202c respectively, with the second toothed plate 202c located outside the connecting pipe 201k.
[0040] The second toothed plate 202c is positioned on the outside of the connecting pipe 201k to avoid interfering with the telescopic movement of the movable pipe 201l and to ensure the sealing between the connecting pipe 201k and the movable pipe 201l.
[0041] Furthermore, the reactor mechanism 100 also includes a sealing groove 106 opened in the inner cavity of the inlet 104 and used in conjunction with the sealing plate 105, wherein the size of the sealing plate 105 is adapted to the size of the inner cavity of the sealing groove 106.
[0042] The sealing groove 106 is used to improve the sealing effect of the sealing plate 105 on the top of the feed inlet 104, thereby ensuring the sealing of the inside of the reactor body 101.
[0043] During operation, when filling the reactor body 101 with material, the electric actuator 201h drives the sealing plate 105 to move, causing the sealing plate 105 to gradually open the top of the inlet 104. The sealing plate 105 drives the transmission block 201i to move. The inclined surface of the transmission block 201i presses against the wheel 201g and pushes the first toothed plate 201c upward. The upward movement of the first toothed plate 201c compresses the spring 201d. When the top of the first toothed plate 201c presses against the switch 201f, the wheel 201g moves to the top of the upper surface of the transmission block 201i. At this time, the electric actuator 201h stops running, and the switch 201f starts the output pump 201j. The output pump 201j pumps the raw material out and introduces it into the connecting pipe 201k through the liquid guide pipe. Finally, it is discharged through the movable pipe 201l and then introduced into the inner cavity of the reactor body 101 through the inlet 104, completing the purpose of automatic feeding.
[0044] In summary, the automatic feeding component 201 is used for automatic feeding inside the reactor body 101, which solves the problem of inconvenience of manual feeding and helps to improve the feeding efficiency of the reactor body 101. The anti-spill component 202 can accurately feed the reactor body 101, which solves the problem of easy spillage during manual feeding, thereby improving the utilization rate of raw materials.
[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An enamel-lined reactor with an automatic feeding device, characterized in that: include, The reactor mechanism (100) includes a reactor body (101), a drive motor (102) disposed above the reactor body (101), a transmission rod (103) fixedly installed at the bottom of the drive motor (102) and used for transmission, a feed inlet (104) fixedly installed at the top of the reactor body (101), and a sealing plate (105) disposed inside the feed inlet (104); The feeding mechanism (200) includes an automatic feeding component (201) set on the top of the reactor body (101) and a spill prevention component (202) set above the feed inlet (104).
2. The enamel-lined reactor with an automatic feeding device according to claim 1, characterized in that: The automatic feeding assembly (201) includes a mounting vertical plate (201a) fixedly installed on the top of the reactor body (101), a mating groove (201b) formed on the outer surface of the mounting vertical plate (201a), a first toothed plate (201c) slidably installed on the outside of the mounting vertical plate (201a), two springs (201d) fixedly installed on the top of the first toothed plate (201c), a protruding plate (201e) fixedly installed on the outside of the mounting vertical plate (201a), and a switch (201f) fixedly installed on the bottom of the protruding plate (201e). The wheel (201g) is rotatably connected to the end of the first toothed plate (201c), the electric push rod (201h) is fixedly installed on the outside of the feed inlet (104), the transmission block (201i) is fixedly installed on the top of the sealing plate (105), the output pump (201j) is fixedly installed on the outside of the mounting plate (201a), the connecting pipe (201k) is connected to the output end of the output pump (201j) through the liquid guide pipe, and the movable pipe (201l) is movably connected to the inner cavity of the connecting pipe (201k) and used in conjunction with the connecting pipe (201k).
3. The enamel-lined reactor with an automatic feeding device according to claim 2, characterized in that: The automatic feeding assembly (201) also includes a fixing ring (201m) for fixing the connecting pipe (201k), the end of which is fixedly connected to the surface of the mounting plate (201a).
4. The enamel-lined reactor with an automatic feeding device according to claim 3, characterized in that: The top of the spring (201d) is fixedly connected to the bottom of the convex plate (201e), and the outer side of the transmission block (201i) is set with an inclined surface.
5. The enamel-lined reactor with an automatic feeding device according to claim 4, characterized in that: The anti-spray assembly (202) includes a frame (202a) fixedly installed on the outside of the first toothed plate (201c), a gear (202b) rotatably installed on the inside of the frame (202a) via a bearing seat, and a second toothed plate (202c) fixedly installed on the outer surface of the movable tube (201l).
6. The enamel-lined reactor with an automatic feeding device according to claim 5, characterized in that: The gear (202b) meshes with the first toothed plate (201c) and the second toothed plate (202c) respectively, and the second toothed plate (202c) is located on the outside of the connecting pipe (201k).
7. The enamel-lined reactor with an automatic feeding device according to claim 6, characterized in that: The reactor mechanism (100) also includes a sealing groove (106) opened in the inner cavity of the feed inlet (104) and used in conjunction with the sealing plate (105), wherein the size of the sealing plate (105) is adapted to the size of the inner cavity of the sealing groove (106).
Citation Information
Patent Citations
Porcelain enamel reaction kettle
CN208320813U