Quick cullet sorting device

By designing a sorting device with a sieve tray and a collection frame for broken glass, and using a motor-driven rotating rod to drive a pusher plate for sorting and unloading, the problems of low efficiency, high noise, and easy damage of existing devices are solved, achieving efficient and fast sorting and collection of broken glass.

CN224114473UActive Publication Date: 2026-04-14SHAHE GUISHAN GLASS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing sorting devices are inefficient and slow when sorting broken glass. They are also noisy, prone to damage, and difficult to quickly remove sorted broken glass, which affects collection efficiency and overall progress.

Method used

A rapid glass shard sorting device was designed, comprising two sieve trays and a collection frame. The device uses a motor-driven rotating rod to rotate a pusher plate, sorting the glass shards according to their diameter. After sorting, the pusher plate helps to remove the glass shards, reducing equipment vibration and noise.

Benefits of technology

It improves the efficiency and speed of broken glass sorting, reduces equipment noise, avoids damage, and improves the collection efficiency of broken glass after sorting, thereby speeding up the overall sorting process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224114473U_ABST
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Abstract

The utility model relates to the technical field of cullet sorting, in particular to a quick cullet sorting device which comprises a base plate. The device further comprises a first push plate and a second push plate, four supports are evenly and fixedly connected to the upper end of the base plate, the inner sides of the four supports are sequentially and fixedly connected with a round collecting frame, two blocking frames and a discharging frame from bottom to top, and the bottoms of the two blocking frames are fixedly connected with sieve trays. The screening trays and the collecting round frame are arranged, the motor is started to drive the rotating rod to rotate, the second push plate rotates and pushes cullet on the surfaces of the screening trays, the screening and sorting process of the cullet is accelerated, the cullet classified into three sections is reserved on the two screening trays and the collecting round frame respectively, when the cullet is guided out, the first sealing plate and the two second sealing plates are removed, and therefore the cullet can be collected conveniently. The first push plate and the second push plate assist in pushing materials, leading-out work is rapidly completed, the sorting work efficiency is high, the speed is high, the device noise is low, damage is not prone to occurring, broken glass leading-out work is rapid, the collecting efficiency is improved, and then the progress of the whole sorting work is accelerated.
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Description

Technical Field

[0001] This utility model relates to the field of broken glass sorting technology, and in particular to a rapid broken glass sorting device. Background Technology

[0002] Glass is an amorphous solid material, mainly composed of silicates. It has properties such as transparency, hardness, and corrosion resistance, and is therefore widely used in many fields such as construction, decoration, automobiles, electronics, and optics. It is a common type of material. During the glass production process, a lot of glass fragments are generated, which require sorting devices to sort and classify glass fragments of different sizes to facilitate subsequent reprocessing.

[0003] Existing sorting devices often use multi-stage sorting screen vibration to sort broken glass. This method has low sorting efficiency, slow speed, and generates a lot of noise due to vibration. The equipment is also prone to damage and it is difficult to quickly remove the broken glass after each layer of sorting, which reduces the efficiency of broken glass collection and affects the progress of the entire sorting process.

[0004] Therefore, in view of the problems of low efficiency, slow speed, high noise and easy damage of the existing sorting device for sorting broken glass using multi-stage vibration screening, and difficulty in exporting the sorted broken glass, resulting in low collection efficiency and affecting the progress of the entire sorting work, a new sorting device for rapid sorting and exporting of broken glass can be designed. Utility Model Content

[0005] To overcome the problems of existing sorting devices using multi-stage vibration screening for sorting broken glass, such as low efficiency, slow speed, high noise and easy damage, and difficulty in exporting the sorted broken glass, resulting in low collection efficiency and affecting the progress of the entire sorting process.

[0006] The technical solution of this utility model is as follows: a rapid glass sorting device, including a chassis; it also includes a pusher plate one and a pusher plate two. Four supports are evenly fixedly connected to the upper end of the chassis. From bottom to top, a collecting circular frame, two baffle frames, and a dropping frame are fixedly connected to the inner side of the four supports. Screen plates are fixedly connected to the bottom of the two baffle frames, and the screen aperture of the upper screen plate is larger than that of the lower screen plate. A hollow truncated cone is fixedly connected to the inner center of the collecting circular frame. A motor is fixedly connected to the upper center of the chassis, and the output shaft of the motor is fixedly connected to... A rotating rod is connected, and the upper end of the rotating rod moves sequentially through the hollow frustum, the collecting frame, and two baffle frames, extending to the inner middle of the discharge frame. A fixing ring is fixedly connected to the lower outer side of the rotating rod, and a push plate 1 that fits the shape of the collecting frame and the hollow frustum is fixedly connected to one side of the fixing ring. A corresponding push plate 2 is fixedly connected to the middle of the rotating rod and the upper surface of the two screen plates. A discharge groove 1 is opened on the outer circumference of the collecting frame, and a sealing plate 1 is inserted into the discharge groove 1. A discharge groove 2 is opened on the surface of the two screen plates, and a sealing plate 2 is inserted into the discharge groove 2.

[0007] Preferably, the motor drives the rotating rod to rotate, which in turn drives the first pusher plate and two second pusher plates to rotate, pouring the broken glass material from above into the dropping frame. The broken glass first falls onto the upper screen plate, and the corresponding second pusher plate continuously pushes the broken glass to roll on the screen plate surface. Smaller diameter broken glass falls onto the lower screen plate surface, while larger diameter broken glass remains on the upper screen plate surface. The broken glass on the lower screen plate is also pushed by the corresponding second pusher plate, with smaller diameter broken glass falling into the collection round frame for collection, and relatively larger diameter broken glass remaining on the lower screen plate, thus completing the sorting task. When sorting the broken glass from each layer, the prepared collection boxes are first placed on one side of the discharge chute 1 and the lower side of the two discharge chute 2. The sealing plate 1 on the collection round frame and the sealing plate 2 on the two screen plates are pulled out. As the rotating first and second pusher plates push, the remaining sorted broken glass will be pushed out from the corresponding discharge chute 1 and discharge chute 2 and fall into the corresponding prepared collection boxes for collection.

[0008] Preferably, discharge trough one is located on the left side of the collecting circular frame, upper discharge trough two is located in front of the corresponding screen plate, and lower discharge trough two is located in the rear of the corresponding screen plate, and discharge trough one and the two discharge troughs two are all offset from the position of the support.

[0009] Preferably, a guide funnel is fixedly connected to the upper end of the discharge frame, a perforated discharge plate is fixedly connected to the bottom inner side of the discharge frame, and a push plate is fixedly connected to the top outer side of the rotating rod.

[0010] Preferably, positioning blocks are symmetrically fixedly connected to the left side of the collecting frame and to the front and rear sides of the discharge trough. A support plate is inserted between the two positioning blocks. The right end of the support plate is fixedly connected to the sealing plate, and the left end of the support plate is fixedly connected to the handle.

[0011] Preferably, a support rod is fixedly connected to the screen plate inside the discharge trough two, and a through hole is opened on the inner side of the sealing plate two for the support rod to pass through.

[0012] Preferably, a support block is fixedly connected to the bottom outer side of the screen plate in the discharge trough 2, and a handle 2 is fixedly connected to the end of the sealing plate 2 away from the screen plate.

[0013] Preferably, a bristle handle is fixedly connected to the middle of the rotating rod and to the lower side of the two screens, and soft bristles that are in close contact with the surface of the corresponding screen are fixedly connected to the upper end of the two bristle handles.

[0014] The beneficial effects of this utility model are:

[0015] The device uses two sieves for sorting and a collection frame for storing the material. When the motor is started, it drives the rotating rod to rotate, and the two push plates rotate to push the broken glass onto the surface of the corresponding sieve. The broken glass is sorted and separated according to its diameter, and the broken glass is placed on the two sieves and the collection frame respectively. When the broken glass is discharged, the first sealing plate and the two second sealing plates are removed. The push plates will then assist in pushing the material to complete the discharge of the sorted broken glass. The whole broken glass sorting work is highly efficient and fast. It also has low noise due to reduced equipment vibration. The device is not easily damaged and is user-friendly and convenient for the discharge of sorted broken glass, improving collection efficiency and thus speeding up the progress of the entire sorting work. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of the present invention.

[0017] Figure 2 The diagram shown is a three-dimensional structural schematic of the rotating rod of this utility model;

[0018] Figure 3 The diagram shown is a three-dimensional structural schematic of the collecting circular frame of this utility model;

[0019] Figure 4 The diagram shown is a three-dimensional representation of the sieve disc of this utility model. Figure 1 ;

[0020] Figure 5 The diagram shown is a three-dimensional representation of the sieve disc of this utility model. Figure 2 ;

[0021] Figure 6 The diagram shown is a three-dimensional structural schematic of the material feeding frame of this utility model;

[0022] Figure 7 The diagram shown is a two-dimensional structural schematic of the sealing plate of this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1. Chassis; 2. Support; 3. Collecting circular frame; 4. Baffle frame; 5. Discharge frame; 6. Screen plate; 7. Hollow truncated cone; 8. Motor; 9. Rotating rod; 10. Fixing ring; 11. Push plate one; 12. Push plate two; 13. Discharge chute one; 14. Sealing plate one; 15. Discharge chute two; 16. Sealing plate two; 17. Guide funnel; 18. Perforated discharge plate; 19. Push plate three; 20. Positioning block; 21. Support plate; 22. Handle one; 23. Support rod; 24. Perforation; 25. Support block; 26. Handle two; 27. Brush handle; 28. Soft brush bristles. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Please see Figures 1-7This utility model provides an embodiment of a rapid glass sorting device, including a chassis 1; it also includes a pusher plate 11 and a pusher plate 12. Four supports 2 are evenly fixedly connected to the upper end of the chassis 1. From bottom to top, a collecting circular frame 3, two baffle frames 4, and a dropping frame 5 are sequentially fixedly connected to the inner side of the four supports 2. Screen plates 6 are fixedly connected to the bottom of the two baffle frames 4, and the screen aperture of the upper screen plate 6 is larger than that of the lower screen plate 6. A hollow frustum 7 is fixedly connected to the middle of the inner side of the collecting circular frame 3. A motor 8 is fixedly connected to the middle of the upper end of the chassis 1. A rotating rod 9 is fixedly connected to the output shaft of the motor 8. The upper end of the rotating rod 9 sequentially moves through the hollow frustum 7. The collecting circular frame 3 and two baffle frames 4 extend to the inner middle of the discharge frame 5. A fixing ring 10 is fixedly connected to the lower outer side of the rotating rod 9. A push plate 11 that fits the shape of the collecting circular frame 3 and the hollow truncated cone 7 is fixedly connected to one side of the fixing ring 10. A corresponding push plate 2 12 is fixedly connected to the middle of the rotating rod 9 and the upper surface of the two screen plates 6. A discharge groove 13 is opened on the outer circumference of the collecting circular frame 3. A sealing plate 14 is inserted into the discharge groove 13. A discharge groove 2 15 is opened on the surface of the two screen plates 6. A sealing plate 2 16 is inserted into the discharge groove 2 15. The motor 8 is started to drive the rotating rod 9 to rotate. The rotating rod 9 drives the push plate 11 and the two push plates 2 12 to rotate, thus... The broken glass material is poured into the discharge frame 5 from above. The broken glass first falls onto the upper screen plate 6. The corresponding pusher plate 12 continuously pushes the broken glass to roll on the surface of the screen plate 6. The smaller diameter broken glass falls onto the lower screen plate 6, while the larger diameter broken glass remains on the upper screen plate 6. The broken glass on the lower screen plate 6 is also pushed by the corresponding pusher plate 12. The smaller diameter broken glass falls into the collection frame 3 for collection, while the relatively larger diameter broken glass remains on the lower screen plate 6, thus completing the sorting task. When sorting the broken glass from each layer, the prepared collection boxes are first placed on one side of the discharge chute 13 and under the two discharge chute 15. The collection frames 3 are then removed. As the rotating push plates 11 and 12 push the sealing plate 14 and the sealing plate 2 on the two screen plates 6 push the sorted broken glass from the corresponding discharge chute 13 and discharge chute 25, it falls into the corresponding collection box for collection. The discharge chute 13 is located on the left side of the collection frame 3, the upper discharge chute 25 is located in front of the corresponding screen plate 6, and the lower discharge chute 25 is located in the rear of the corresponding screen plate 6. The discharge chute 13 and the two discharge chute 25 are all staggered from the position of the support 2. The staggered arrangement of the discharge chute 13, discharge chute 25 and support 2 makes it convenient to leave space for the corresponding collection box when collecting the broken glass after sorting.

[0026] Please see Figures 2-7In this embodiment, a guide funnel 17 is fixedly connected to the upper end of the discharge frame 5, and a perforated discharge plate 18 is fixedly connected to the bottom inner side of the discharge frame 5. A push plate 3 19 is fixedly connected to the top outer side of the rotating rod 9. The guide funnel 17 prevents the poured broken glass material from leaking out. The rotating rod 9 drives the push plate 3 19 to rotate, pushing the broken glass in the discharge frame 5 and sweeping the broken glass down from the perforated discharge plate 18. The discharge is relatively uniform. Positioning blocks 20 are symmetrically fixedly connected to the left side of the collecting round frame 3 and to the front and rear sides of the discharge trough 13. A support plate 21 is inserted between the two positioning blocks 20. The right end of the support plate 21 is fixedly connected to the sealing plate 14. A handle 1 22 is fixedly connected to the left end of the support plate 21. The handle 1 22 is inserted between the two positioning blocks 20 using the support plate 21 to fix the position of the sealing plate 14. The screen plate 6 is located inside the discharge trough 2 15. A support rod 23 is fixedly connected. A through hole 24 is opened on the inner side of the sealing plate 2 16 for the support rod 23 to pass through. The support rod 23 is used to support the insertion position of the sealing plate 2 16 to prevent it from falling. A support block 25 is fixedly connected to the bottom outer side of the screen plate 6 located in the discharge trough 2 15. A handle 26 is fixedly connected to the end of the sealing plate 2 16 away from the screen plate 6. Holding the handle 26 makes it easy to insert and remove the sealing plate 2 16. The support block 25 is used to strengthen the support of the sealing plate 2 16 to prevent it from falling. A bristle handle 27 is fixedly connected to the middle of the rotating rod 9 and located on the lower side of the two screen plates 6 respectively. Soft bristles 28 that are close to the surface of the corresponding screen plate 6 are fixedly connected to the upper end of the two bristle handles 27. The rotating rod 9 drives the bristle handles 27 to rotate. The soft bristles 28 on the surface of the bristle handles 27 continuously brush the screen holes on the surface of the screen plate 6 to push out some sharp-edged broken glass and avoid affecting the pushing operation of the push plate 2 12.

[0027] During operation, the starter motor 8 drives the rotating rod 9 to rotate, which in turn drives the pusher plate 11, two pusher plates 22, and pusher plate 39 to rotate, pouring the broken glass material from above into the discharge frame 5. The pusher plate 39 pushes the broken glass material inside through the perforated discharge plate 18, and the broken glass first falls evenly onto the upper screen plate 6. The corresponding pusher plate 22 continuously pushes the broken glass to roll on the surface of the screen plate 6. Smaller diameter broken glass falls onto the surface of the lower screen plate 6, while larger diameter broken glass remains on the upper screen plate 6. The broken glass on the lower screen plate 6 is also pushed by the corresponding pusher plate 22, with smaller diameter broken glass falling into the collection frame 3 for collection, and relatively larger diameter broken glass remaining on the lower screen plate 6. While sorting, the rotating rod 9 drives the bristle handle... 27 rotates, and the soft bristles 28 on the surface of the brush handle 27 continuously brush the screen holes on the surface of the screen plate 6, pushing out some sharp-edged broken glass that is stuck, so as to avoid affecting the pushing work of the push plate 2 12 and complete the sorting task. When sorting the broken glass from each layer, first place the prepared collection boxes on one side of the discharge chute 13 and the lower side of the two discharge chute 2 15 respectively. Hold the handle 1 22 and pull the sealing plate 14 upward from the collection round frame 3 through the support plate 21. Hold the handle 2 26 and pull the sealing plate 2 16 outward from the corresponding screen plate 6. With the push of the rotating push plate 1 11 and push plate 2 12, the remaining sorted broken glass will be pushed out from the corresponding discharge chute 13 and discharge chute 2 15 and fall into the corresponding prepared collection box for collection.

[0028] Through the above steps, two sieve trays 6 for sorting and a collection frame 3 for collecting and storing materials are set up. When the motor 8 is started, the rotating rod 9 is driven to rotate, and the two push plates 12 rotate, pushing the broken glass on the surface of the corresponding sieve tray 6. The broken glass is sorted and separated according to its diameter. The broken glass classified into three intervals is left on the two sieve trays 6 and the collection frame 3 respectively. When the broken glass is discharged, the sealing plate 14 and the two sealing plates 16 are removed. The push plates 11 and 12 will assist in pushing the material to complete the discharge of the sorted broken glass. The whole broken glass sorting work is highly efficient and fast. The noise is also low due to the reduction of equipment vibration. The device is not easily damaged. The discharge of the sorted broken glass is more user-friendly and convenient, improving the collection efficiency and thus speeding up the progress of the whole sorting work. This solves the problem of the existing sorting device's multi-stage vibration screening method for sorting broken glass, which is inefficient, slow, noisy, and easily damaged. Moreover, it is not easy to discharge the sorted broken glass, resulting in low collection efficiency and affecting the progress of the whole sorting work.

Claims

1. A rapid glass shard sorting device, comprising a chassis (1); characterized in that: It also includes push plate one (11) and push plate two (12). Four supports (2) are evenly fixedly connected to the upper end of the chassis (1). From bottom to top, the inner sides of the four supports (2) are fixedly connected to a collection round frame (3), two baffle frames (4) and a material drop frame (5). The bottom of the two baffle frames (4) is fixedly connected to a screen plate (6), and the screen hole diameter of the upper screen plate (6) is set to be larger than that of the lower screen plate (6). A hollow truncated cone (7) is fixedly connected to the middle of the inner side of the collection round frame (3). A motor (8) is fixedly connected to the middle of the upper end of the chassis (1). The output shaft of the motor (8) is fixedly connected to a rotating rod (9). The upper end of the rotating rod (9) moves through the hollow truncated cone (7) in sequence. 7) The collecting round frame (3) and two baffle frames (4) extend to the inner middle of the dropping frame (5). The lower outer side of the rotating rod (9) is fixedly connected to a fixing ring (10). One side of the fixing ring (10) is fixedly connected to a push plate (11) that fits the shape of the collecting round frame (3) and the hollow truncated cone (7). The middle part of the rotating rod (9) and the upper surface of the two screens (6) are fixedly connected to corresponding push plates (12). The outer circumference of the collecting round frame (3) is provided with a discharge groove (13). A sealing plate (14) is inserted into the discharge groove (13). The surfaces of the two screens (6) are provided with discharge grooves (15). A sealing plate (16) is inserted into the discharge groove (15).

2. The rapid glass sorting device according to claim 1, characterized in that: The first discharge trough (13) is located on the left side of the collecting circular frame (3), the second upper discharge trough (15) is located in front of the corresponding screen plate (6), and the second lower discharge trough (15) is located in the rear of the corresponding screen plate (6). The first discharge trough (13) and the two second discharge troughs (15) are all offset from the position of the support (2).

3. The rapid glass sorting device according to claim 1, characterized in that: The upper end of the material drop frame (5) is fixedly connected to a material guide funnel (17), the bottom inner side of the material drop frame (5) is fixedly connected to a perforated material drop plate (18), and the top outer side of the rotating rod (9) is fixedly connected to a push plate three (19).

4. The rapid glass sorting device according to claim 1, characterized in that: A positioning block (20) is symmetrically fixedly connected to the left side of the collecting round frame (3) and the front and rear sides of the discharge trough (13). A support plate (21) is inserted between the two positioning blocks (20). The right end of the support plate (21) is fixedly connected to the sealing plate (14). The left end of the support plate (21) is fixedly connected to the handle (22).

5. The rapid glass sorting device according to claim 1, characterized in that: The screen plate (6) is fixedly connected to the support rod (23) on the inner side of the discharge trough (15), and the inner side of the sealing plate (16) is provided with a through hole (24) for the support rod (23) to pass through.

6. The rapid glass sorting device according to claim 1, characterized in that: The screen plate (6) is fixedly connected to the support block (25) on the bottom outer side of the discharge trough (15), and the end of the sealing plate (16) away from the screen plate (6) is fixedly connected to the handle (26).

7. The rapid glass sorting device according to claim 1, characterized in that: A bristle handle (27) is fixedly connected to the middle part of the rotating rod (9) and to the lower side of the two sieve discs (6), and soft bristles (28) that are close to the surface of the corresponding sieve disc (6) are fixedly connected to the upper end of the two bristle handles (27).