Spray granulation device for ceramic heating sheet production

By introducing a screening box and camshaft structure into the spray granulation device for ceramic heating element production, automatic granule screening and convenient powder cleaning are achieved, solving the problems of uneven particle diameter and difficult powder cleaning in the existing technology, and improving production efficiency.

CN224127199UActive Publication Date: 2026-04-17ZHONGSHAN KYOCERA ELECTRIC HEATING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGSHAN KYOCERA ELECTRIC HEATING TECH CO LTD
Filing Date
2025-05-16
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In the current ceramic heating element production process, the particle diameter varies after granulation, requiring screening, which increases the number of production steps, and the powder is difficult to recover and clean.

Method used

A spray granulation device with a screening box, screening plate and camshaft was designed. The camshaft driven by the motor drives the screening box to vibrate, realizing automatic screening of particles. The limit structure is released by the pull ring to facilitate powder cleaning.

Benefits of technology

It simplifies the production process, improves processing efficiency, and facilitates powder cleaning, thereby enhancing production efficiency and equipment maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of spray granulation devices, and particularly relates to a spray granulation device for producing ceramic heating sheets, which comprises a box body, a granulation tank is fixedly mounted at the upper end of the box body, a discharge cover is hinged to the lower end of the box body, a limiting mechanism is arranged on the outer side of the box body, and a screening box is slidably connected in the box body. A screening plate is slidably connected to the interior of the screening box, a connecting plate is fixedly connected to the upper end of the screening box, and a guide column is fixedly connected to the upper end of the connecting plate. The screening box, the screening plate, the cam shaft and other structures are additionally arranged in the box body, the screening box can be driven to vibrate through the cam shaft in the using process, and the screening plate in the screening box can be driven to vibrate through the elastic force of the second spring in the vibrating process of the screening box; therefore, the granulated particles can be screened through the screening plate and the screening box, the processing flow can be effectively reduced, and the processing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of spray granulation devices, specifically a spray granulation device for the production of ceramic heating elements. Background Technology

[0002] In the production process of ceramic heating elements, the raw materials need to be processed by a spray granulation device. According to the patent authorization announcement number: CN209020345U, a spray granulation device for the production of PTC thermistor ceramic heating elements is disclosed. This utility model relates to a spray granulation device for the production of PTC thermistor ceramic heating elements, which includes a granulation chamber. The granulation chamber is equipped with a guide plate, the upper end of which is fixed to the top surface of the granulation chamber and divides the interior of the granulation chamber into two areas connected at the bottom. The top of the granulation chamber is equipped with a feed pipe and an air inlet pipe, which are respectively set on the top of the granulation chamber corresponding to the areas on both sides of the guide plate. A rotating mesh plate is provided in the internal area of ​​the granulation chamber below the feed pipe. The rotating mesh plate is composed of multiple metal mesh plates evenly distributed on a rotating shaft, which is driven by a motor.

[0003] However, in existing technologies, the granulated particles have varying diameters after raw material granulation, requiring subsequent screening. This increases the number of steps in the production process, impacting processing efficiency. Furthermore, powder adsorbed on the particle surface during granulation cannot be effectively recovered, leading to powder accumulation at the bottom of the device and hindering cleaning. Therefore, improvements to the existing technology are necessary. Utility Model Content

[0004] The purpose of this invention is to provide a spray granulation device for the production of ceramic heating elements, which solves the problems of needing to screen the particles after granulation and the inconvenience of cleaning the powder.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a spray granulation device for producing ceramic heating elements, comprising a housing, a granulation tank fixedly installed at the upper end of the housing, a discharge cover hinged to the lower end of the housing, a limit mechanism provided on the outer side of the housing, a screening box slidably connected inside the housing, a screening plate slidably connected inside the screening box, a connecting plate fixedly connected to the upper end of the screening box, a guide column fixedly connected to the upper end of the connecting plate, a fixing plate fixedly connected to the upper middle part of the inner wall of the housing, a spring one provided on the outer side of the guide column, support bars fixedly connected to the upper middle part of the left and right inner walls of the screening box, a vibrating nail fixedly connected to the upper end of the screening plate, a spring two provided on the outer side of the vibrating nail, a camshaft mounted on the lower inner side of the housing via a bearing, an arc block fixedly connected to the lower end of the screening box, a motor fixedly installed at the left end of the housing, and a guide ring fixedly connected to the top inner side of the housing.

[0006] Preferably, the screening box has a material handling door hinged to its front, and two symmetrically distributed doors are installed on the front of the box, through which particles inside the screening box can be removed.

[0007] Preferably, the guide post is slidably connected to the fixed plate, one end of the first spring is fixedly connected to the connecting plate, and the other end of the first spring is fixedly connected to the fixed plate. The first spring can cause the screening box below the connecting plate to vibrate through its elastic force.

[0008] Preferably, one end of the second spring is fixedly connected to the vibrating nail, and the other end of the second spring is fixedly connected to the support bar. The vibrating nail and the support bar are slidably connected. The second spring can drive the screening plate below the vibrating nail to vibrate up and down through its elastic force.

[0009] Preferably, the output shaft of the motor is fixedly connected to the camshaft, the camshaft contacts the arc block, and the motor can drive the camshaft to rotate.

[0010] Preferably, the limiting mechanism includes a mounting pin, a locking frame is movably connected to the outside of the mounting pin, a pull ring is fixedly connected to the outside of the locking frame, a spring is provided on the outside of the mounting pin, the locking frame is in sliding contact with both the box body and the discharge cover, and the locking frame can limit the discharge cover.

[0011] Preferably, one end of the spring three is fixedly connected to the lock frame, and the other end of the spring three is fixedly connected to the mounting pin. The spring three can automatically reset the lock frame through its elastic force.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model adds a screening box, screening plate and camshaft inside the box. During use, the camshaft drives the screening box to vibrate. During the vibration of the screening box, the spring force of the second spring drives the screening plate inside to vibrate. Thus, the granulated particles can be screened through the screening plate and screening box, which can effectively reduce the processing steps and improve the processing efficiency.

[0014] 2. This utility model adds a discharge cover, a locking frame, and a pull ring to the bottom of the box. After granulation, the lock frame can be disengaged from the discharge cover by the pull ring, thus releasing the restriction on the discharge cover. Then the discharge cover can be opened to discharge the powder inside the box, making it easier to clean the powder. Attached Figure Description

[0015] Figure 1 This is a perspective view of the overall structure of this utility model;

[0016] Figure 2 For the present utility model Figure 1 A three-dimensional sectional view;

[0017] Figure 3 For the present utility model Figure 2 A three-dimensional view of the screening box;

[0018] Figure 4 For the present utility model Figure 2 Enlarged view of the A-section structure;

[0019] Figure 5 For the present utility model Figure 2 Enlarged view of the structure of part B.

[0020] In the diagram: 1. Box body; 2. Granulation tank; 3. Discharge cover; 4. Limiting mechanism; 5. Screening box; 6. Screening plate; 7. Material receiving door; 8. Connecting plate; 9. Guide column; 10. Fixing plate; 11. Spring 1; 12. Vibration nail; 13. Support bar; 14. Spring 2; 15. Arc block; 16. Camshaft; 17. Motor; 18. Guide ring; 19. Box door; 41. Mounting nail; 42. Locking frame; 43. Pull ring; 44. Spring 3. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 A spray granulation device for producing ceramic heating elements includes a housing 1, a granulation tank 2 fixedly mounted on the upper end of the housing 1, a discharge cover 3 hinged to the lower end of the housing 1, a limit mechanism 4 provided on the outer side of the housing 1, a screening box 5 slidably connected inside the housing 1, a screening plate 6 slidably connected inside the screening box 5, a connecting plate 8 fixedly connected to the upper end of the screening box 5, a guide column 9 fixedly connected to the upper end of the connecting plate 8, and a fixed fixing device on the upper part of the inner wall of the housing 1. A spring 11 is provided on the outer side of the plate 10 and guide column 9. A support bar 13 is fixedly connected to the upper middle part of the left and right inner walls of the screening box 5. A vibrating nail 12 is fixedly connected to the upper end of the screening plate 6. A spring 14 is provided on the outer side of the vibrating nail 12. A camshaft 16 is installed on the lower inner side of the box body 1 through a bearing. An arc block 15 is fixedly connected to the lower end of the screening box 5. A motor 17 is fixedly installed on the left end of the box body 1. A guide ring 18 is fixedly connected to the top inner side of the box body 1.

[0023] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 The screening box 5 is hinged to the front with a material receiving door 7. The front of the box body 1 is equipped with two symmetrically distributed box doors 19. The particles inside the screening box 5 can be taken out through the material receiving door 7. The guide column 9 is slidably connected to the fixed plate 10. One end of the spring 11 is fixedly connected to the connecting plate 8, and the other end of the spring 11 is fixedly connected to the fixed plate 10. The spring 11 can cause the screening box 5 below the connecting plate 8 to vibrate through its elastic force. One end of the spring 2 14 is fixedly connected to the vibrating nail 12, and the other end of the spring 2 14 is fixedly connected to the support bar 13. The vibrating nail 12 and the support bar 13 are slidably connected. The spring 2 14 can drive the screening plate 6 below the vibrating nail 12 to vibrate up and down through its elastic force. The output shaft of the motor 17 is fixedly connected to the camshaft 16. The camshaft 16 contacts the arc block 15. The motor 17 can drive the camshaft 16 to rotate.

[0024] Please see Figure 1 , Figure 2 , Figure 5 The limiting mechanism 4 includes a mounting pin 41, a locking frame 42 is movably connected to the outside of the mounting pin 41, a pull ring 43 is fixedly connected to the outside of the locking frame 42, and a spring 44 is provided on the outside of the mounting pin 41. The locking frame 42 is in sliding contact with both the housing 1 and the discharge cover 3. The locking frame 42 can limit the discharge cover 3. One end of the spring 44 is fixedly connected to the locking frame 42, and the other end of the spring 44 is fixedly connected to the mounting pin 41. The spring 44 can automatically reset the locking frame 42 through its elastic force.

[0025] The specific implementation process of this utility model is as follows: During use, the particles generated by the granulation tank 2 fall above the screening plate 6. The motor 17 is started, and the motor 17 drives the camshaft 16 to rotate. During the rotation of the camshaft 16, the screening box 5 can be moved up and down through the arc block 15. During the up and down movement of the screening box 5, the spring 11 is repeatedly compressed and released, which makes the screening box 5 vibrate. At the same time, during the up and down movement of the screening box 5, the screening plate 6 and the particles above it repeatedly compress the spring 2 14 under the action of inertia, which makes the screening plate 6 vibrate, and the generated particles can be screened. The powder generated after screening falls into the bottom of the box 1. After the processing is completed, the pull ring 43 is pulled, and the pull ring 43 drives the locking frame 42 to move. After the locking frame 42 is disengaged from the discharge cover 3, the limit on the discharge cover 3 can be released. After the discharge cover 3 is opened, the powder accumulated inside the box 1 can be discharged.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A spray granulation device for producing a ceramic heating sheet, comprising a housing (1), characterized in that: A granulation tank (2) is fixedly installed at the upper end of the box (1), a discharge cover (3) is hinged to the lower end of the box (1), a limit mechanism (4) is provided on the outer side of the box (1), a screening box (5) is slidably connected inside the box (1), a screening plate (6) is slidably connected inside the screening box (5), a connecting plate (8) is fixedly connected to the upper end of the screening box (5), a guide column (9) is fixedly connected to the upper end of the connecting plate (8), a fixing plate (10) is fixedly connected to the upper part of the inner wall of the box (1), and the guide column (9) A spring (11) is provided on the outside of the screening box (5). A support bar (13) is fixedly connected to the upper part of the left and right inner walls of the screening box (5). A vibrating nail (12) is fixedly connected to the upper end of the screening plate (6). A spring (14) is provided on the outside of the vibrating nail (12). A camshaft (16) is installed on the lower part of the inner side of the box (1) through a bearing. An arc block (15) is fixedly connected to the lower end of the screening box (5). A motor (17) is fixedly installed on the left end of the box (1). A guide ring (18) is fixedly connected to the top of the inner side of the box (1).

2. The spray granulator for producing a ceramic heating sheet according to claim 1, characterized in that: The screening box (5) is hinged to the front with a material handling door (7), and the box body (1) is equipped with two symmetrically distributed box doors (19) on the front.

3. The spray granulator for producing a ceramic heating sheet according to claim 1, characterized in that: The guide post (9) is slidably connected to the fixing plate (10), one end of the spring (11) is fixedly connected to the connecting plate (8), and the other end of the spring (11) is fixedly connected to the fixing plate (10).

4. The spray granulator for producing a ceramic heating sheet according to claim 1, characterized in that: One end of the second spring (14) is fixedly connected to the vibration nail (12), and the other end of the second spring (14) is fixedly connected to the support bar (13). The vibration nail (12) and the support bar (13) are slidably connected.

5. The spray granulation device for producing ceramic heating elements according to claim 1, characterized in that: The output shaft of the motor (17) is fixedly connected to the camshaft (16), and the camshaft (16) contacts the arc block (15).

6. The spray granulator for producing a ceramic heating sheet according to claim 1, characterized in that: The limiting mechanism (4) includes a mounting pin (41), a locking frame (42) is movably connected to the outside of the mounting pin (41), a pull ring (43) is fixedly connected to the outside of the locking frame (42), a spring three (44) is provided on the outside of the mounting pin (41), and the locking frame (42) is in sliding contact with the box body (1) and the discharge cover (3).

7. The spray granulator for producing a ceramic heating sheet according to claim 6, characterized in that: One end of the spring three (44) is fixedly connected to the lock frame (42), and the other end of the spring three (44) is fixedly connected to the mounting pin (41).

Citation Information

Patent Citations

  • Spray granulation device for producing PTC (Positive Temperature Coefficient) thermal sensitive ceramic heating sheet

    CN209020345U