Plant-based salad dressing preparation raw material wall breaking and crushing device

By using a cooling pipe and spiral blade cooling structure in the plant-based salad dressing preparation device, the problem of increased oil viscosity caused by high temperature is solved, the cell wall breaking quality and efficiency are improved, material impurities are prevented from entering, and a highly efficient cell wall breaking and pulverizing process is achieved.

CN224180986UActive Publication Date: 2026-05-01WUZHI YICUN FOOD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUZHI YICUN FOOD CO LTD
Filing Date
2025-04-23
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

During the cell wall breaking process of plant-based salad dressing, high temperature increases the viscosity of oily materials, making them prone to adhering to the surface of the cell wall breaking blade, which causes inconvenience in subsequent cell wall breaking.

Method used

A cell wall breaking and pulverizing device for preparing plant-based salad dressing raw materials was designed. The device uses a cooling pipe to cool the raw materials in the tank. Combined with a spiral blade and a porous cooling pipe structure, the material is cooled by a low-temperature airflow. A spring and a blocking block structure prevent material impurities from entering the cooling pipe. An inclined second cell wall breaking blade is used to improve the cell wall breaking efficiency. Insulation cotton is added to reduce heat exchange.

Benefits of technology

It effectively reduces the viscosity increase of oil inside the material due to high temperature, improves the quality and efficiency of cell wall breaking, prevents material impurities from entering the cooling pipe, and ensures the smooth progress of the cell wall breaking process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of wall-breaking crushing devices, and particularly relates to a wall-breaking crushing device for raw materials for preparing plant-based salad dressing, which comprises a tank body, and the top of the tank body is communicated with a feed port; the bottom of the tank body is communicated with a discharge hole; a filter pad is arranged in the tank body; a motor is arranged at the top of the tank body; the output end of the motor is fixedly connected with a first rotating shaft; the first rotating shaft and the tank body are arranged in a penetrating manner and are rotationally connected; a plurality of groups of first wall breaking knives are fixedly connected to the middle part of the first rotating shaft; a plurality of second rotating shafts penetrate through the top of the tank body and are rotationally connected with the top of the tank body; and by arranging the cooling pipe, the raw materials in the tank body can be cooled by the cooling pipe, the viscosity increase of grease in the materials caused by high temperature is reduced, and the quality of the device on wall breaking of the materials is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cell wall breaking and pulverizing devices, specifically a cell wall breaking and pulverizing device for raw materials used in the preparation of plant-based salad dressings. Background Technology

[0002] Plant-based salad dressings use plant-based ingredients such as vegetable oils, legumes (such as soy milk powder), nuts (such as cashews and almonds), and fruits and vegetables (such as avocados and tomatoes) as core ingredients to replace animal-based ingredients (such as egg yolks and dairy products) in traditional salad dressings.

[0003] Cell wall breaking is a key step in the preparation of plant-based salad dressings. After cell wall breaking, nuts or beans can release oils, proteins and aroma components, which can improve the smoothness and flavor profile of the salad dressing.

[0004] During use and observation, it was found that if the processing environment temperature is high during the cell wall breaking and pulverization process, the viscosity of the broken oily material will change, making it easier to adhere to the surface of the cell wall breaking blade, causing inconvenience in subsequent cell wall breaking.

[0005] Therefore, a cell wall breaking and pulverizing device for preparing plant-based salad dressing raw materials is proposed to address the above problems. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A plant-based salad dressing preparation raw material cell-wall breaking and pulverizing device according to this utility model includes a tank body, the top of which is connected to an inlet; the bottom of which is connected to an outlet; a filter pad is provided inside the tank body; a motor is provided at the top of the tank body; a first rotating shaft is fixedly connected to the output end of the motor; the first rotating shaft and the tank body are through-connected and rotatably connected; multiple sets of first cell-wall breaking blades are fixedly connected to the middle of the first rotating shaft; multiple second rotating shafts are through-connected and rotatably connected to the top of the tank body; and multiple second rotating shafts are connected between each other. A belt is fitted; a belt is fitted between one of the second rotating shafts and the first rotating shaft; a spiral blade is fixed to the outside of the second rotating shaft inside the tank; the spiral blade is located above the filter pad; a cooling pipe is installed through the middle of the tank; the two ends of the cooling pipe are arc-shaped; multiple spiral blades are located inside the cooling pipe; the inner wall of the cooling pipe is porous; an air inlet pipe is connected to one side of the cooling pipe; by setting the cooling pipe, the cooling pipe can cool the raw materials inside the tank, reduce the increase in viscosity of the oil inside the material due to high temperature, and improve the quality of the device in breaking down the material.

[0008] Preferably, multiple connecting pipes are fixedly connected to the inner wall of the cooling pipe; the connecting pipes and the cooling pipe are in communication; a spring is fixedly connected to the inner wall of the connecting pipe; a plug is fixedly connected to the end of the spring; the plug and the connecting pipe are slidably connected; multiple air holes are opened on the outer wall of the connecting pipe; the plug and the air holes are correspondingly arranged; through the cooperation of the spring and the plug, when the cooling pipe is not ventilated, the plug will close the air holes to block the material and reduce the material impurities entering the connecting pipe.

[0009] Preferably, a diffuser plate is fixed to the outer wall of the connecting pipe; the diffuser plate has a trumpet-shaped structure; by setting the diffuser plate, the airflow will pass through the diffuser plate after being ejected from the air hole. Because the diffuser plate has a trumpet-shaped structure, the diffuser plate will amplify the airflow direction and increase the contact area between the airflow and the material in the tank.

[0010] Preferably, a scraper is fixedly connected to the end of the first rotating shaft; the end of the scraper has an arc-shaped structure; by setting the scraper, when the first rotating shaft rotates, it will drive the scraper to continuously move the material accumulated on the surface of the filter pad, so that the unqualified material will be quickly lifted by the spiral blade, shortening the time required for the device to break the material.

[0011] Preferably, each set of first wall-breaking blades has a set of second wall-breaking blades on both the upper and lower sides; the second wall-breaking blades are inclined and have sharp ends; the second wall-breaking blades and the first rotating shaft are fixedly connected; by setting the second wall-breaking blades, because the second wall-breaking blades are inclined, when the material in the tank is horizontally broken by the first wall-breaking blades, the second wall-breaking blades can apply a vertical wall-breaking action to the material, thereby improving the wall-breaking quality of the material by the device.

[0012] Preferably, the outer wall of the tank is fixed with thermal insulation cotton; the thermal insulation cotton and the cooling pipe are connected through each other; by setting thermal insulation cotton, because thermal insulation cotton has low thermal conductivity, the thermal insulation cotton will reduce the heat exchange between the tank and the outside world and improve the utilization rate of low temperature airflow.

[0013] The advantages of this utility model are:

[0014] 1. The plant-based salad dressing preparation raw material cell wall breaking and pulverizing device of this utility model, by setting a cooling pipe, can cool the raw materials in the tank, reduce the increase in viscosity of the oil inside the material due to high temperature, and improve the quality of cell wall breaking of the material by the device.

[0015] 2. The plant-based salad dressing preparation raw material cell wall breaking and pulverizing device of this utility model, through the cooperation of spring and block, when the cooling pipe is not ventilated, will block the air hole to block the material and reduce the material impurities entering the connecting pipe. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the main body of this utility model;

[0018] Figure 2 This is a schematic diagram of the tank structure in this utility model;

[0019] Figure 3 This is a schematic diagram of the cooling pipe structure in this utility model;

[0020] Figure 4 This is a schematic diagram of the diffuser plate in this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the first rotating shaft in this utility model.

[0022] In the diagram: 1. Tank body; 12. Inlet; 13. Outlet; 14. Filter pad; 15. Motor; 16. First shaft; 17. First blade; 18. Second shaft; 19. Spiral blade; 110. Cooling pipe; 111. Air inlet pipe; 2. Connecting pipe; 22. Spring; 23. Block; 24. Air hole; 3. Flow diffuser; 4. Scraper; 5. Second blade; 6. Insulation cotton. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] Specific implementation examples are given below.

[0025] Please see Figures 1 to 5As shown in the embodiment of this utility model, a plant-based salad dressing preparation raw material cell-wall breaking and pulverizing device includes a tank 1. The top of the tank 1 is connected to an inlet 12; the bottom of the tank 1 is connected to an outlet 13; a filter pad 14 is provided inside the tank 1; a motor 15 is provided at the top of the tank 1; a first rotating shaft 16 is fixedly connected to the output end of the motor 15; the first rotating shaft 16 and the tank 1 are through-connected and rotatably connected; multiple sets of first cell-wall breaking blades 17 are fixedly connected to the middle of the first rotating shaft 16; multiple second rotating shafts 18 are through-connected and rotatably connected to the top of the tank 1; belts are sleeved between the multiple second rotating shafts 18; one of the second rotating shafts 18 and the first rotating shaft 1... A belt is fitted between 6; a spiral blade 19 is fixed to the outside of the second rotating shaft 18 inside the tank body 1; the spiral blade 19 is located above the filter pad 14; a cooling pipe 110 is installed through the middle of the tank body 1; the cooling pipe 110 has arc-shaped structures at both ends; multiple spiral blades 19 are located inside the cooling pipe 110; the inner wall of the cooling pipe 110 is porous; an air inlet pipe 111 is connected to one side of the cooling pipe 110; during operation, the raw material can be fed into the tank body 1 by opening the valve at the feed port 12, and then the motor 15 can be started to drive the first rotating shaft 16 and the first wall-breaking blade 17 to rotate, and the first wall-breaking blade 17 will break and crush the raw material. Successfully broken-down material (i.e., qualified material) passes through filter pad 14, while unqualified material accumulates on top of filter pad 14. Due to the centrifugal force of the first rotating shaft 16, the material flows outwards and comes into contact with the spiral blade 19. The spiral blade 19 rotates along with the second rotating shaft 18 under the drive of the belt, lifting the material. Simultaneously, the cooling pipe 110 can be connected to a cooler via the air inlet pipe 111, allowing low-temperature airflow to be sprayed into the tank 1 through the holes in the inner wall of the cooling pipe 110. The airflow cools the material inside the tank 1, keeping it in a low-temperature stable state. When the airflow exits from the cooling pipe 110, it directly impacts the spiral blade 19. 9. The material lifted to the top is air-cushioned, allowing it to flow back to the first rotating shaft 16 and be crushed by the first wall-breaking blade 17. This process continues for a certain period of time. Finally, the powder can be removed by opening the valve at the discharge port 13. It is worth mentioning that a pressure relief valve should be installed on the tank 1 to ensure stable air pressure inside the tank 1. Since the pressure relief valve is a mature existing technology, it is not shown in the figure. At the same time, when the cooling pipe 110 sprays out low-temperature airflow, the feed port 12 should also be closed to keep the tank 1 sealed. By setting up the cooling pipe 110, the cooling pipe 110 can cool the raw material inside the tank 1, reduce the increase in viscosity of the oil inside the material due to high temperature, and improve the quality of the device in crushing the material.

[0026] Please see Figure 4As shown, multiple connecting pipes 2 are fixedly connected to the inner wall of the cooling pipe 110; the connecting pipes 2 and the cooling pipe 110 are in communication; a spring 22 is fixedly connected to the inner wall of the connecting pipe 2; a block 23 is fixedly connected to the end of the spring 22; the block 23 and the connecting pipe 2 are slidably connected; multiple air holes 24 are opened on the outer wall of the connecting pipe 2; the block 23 and the air holes 24 are correspondingly arranged; through the cooperation of the spring 22 and the block 23, when no low-temperature airflow is introduced into the cooling pipe 110, the material tumbling inside the tank 1 passes through... Before the air hole 24 falls into the connecting pipe 2, the block 23 will block the air hole 24 under the elastic force of the spring 22, so that the material will not enter the interior of the connecting pipe 2. When the cooling pipe 110 is filled with air, the spring 22 will be compressed under the action of air pressure and the block 23 will be moved away from the air hole 24, so that the airflow can be ejected from the air hole 24. Through the cooperation of the spring 22 and the block 23, when the cooling pipe 110 is not filled with air, the block 23 will close the air hole 24 to block the material and reduce the material impurities entering the interior of the connecting pipe 2.

[0027] Please see Figure 4 As shown, a diffuser plate 3 is fixed to the outer wall of the connecting pipe 2; the diffuser plate 3 has a trumpet-shaped structure; by setting the diffuser plate 3, the airflow will pass through the diffuser plate 3 after being ejected from the air hole 24. Because the diffuser plate 3 has a trumpet-shaped structure, the diffuser plate 3 will amplify the airflow direction and increase the contact area between the airflow and the material in the tank 1.

[0028] Please see Figure 2 and Figure 5 As shown, a scraper 4 is fixedly connected to the end of the first rotating shaft 16; the end of the scraper 4 has an arc-shaped structure; by setting the scraper 4, when the first rotating shaft 16 rotates, it will drive the scraper 4 to continuously push the material accumulated on the surface of the filter pad 14, so that the unqualified material will be quickly lifted by the spiral blade 19, shortening the time required for the device to break the material.

[0029] Please see Figure 5 As shown, each set of first wall-breaking blades 17 has a set of second wall-breaking blades 5 on both the upper and lower sides; the second wall-breaking blades 5 are inclined and have sharp ends; the second wall-breaking blades 5 and the first rotating shaft 16 are fixedly connected; by setting the second wall-breaking blades 5, because the second wall-breaking blades 5 are inclined, when the material in the tank 1 is horizontally broken by the first wall-breaking blades 17, the second wall-breaking blades 5 can apply a vertical wall-breaking action to the material, thereby improving the wall-breaking quality of the material by the device.

[0030] Please see Figure 1 and Figure 2As shown, the outer wall of the tank 1 is fixed with thermal insulation cotton 6; the thermal insulation cotton 6 and the cooling pipe 110 are connected through each other; by setting thermal insulation cotton 6, because thermal insulation cotton 6 has low thermal conductivity, the thermal insulation cotton 6 will reduce the heat exchange between the tank 1 and the outside world and improve the utilization rate of low temperature airflow.

[0031] Working principle: By opening the valve at the feed inlet 12 to feed raw materials into the tank 1, the motor 15 can be started, causing the first rotating shaft 16 and the first crushing blade 17 to rotate. The first crushing blade 17 will crush the raw materials. The material that is successfully crushed (i.e., qualified material) will pass through the filter pad 14, while the unqualified material will accumulate on top of the filter pad 14. Due to the centrifugal force of the first rotating shaft 16, the material will flow to all sides and come into contact with the spiral blade 19. The spiral blade 19 will rotate under the drive of the belt along the second rotating shaft 18, lifting the material. At the same time, the cooling pipe 110 can be connected to the air inlet pipe 111. A cold air blower is connected, allowing low-temperature airflow to be sprayed into the tank 1 through the holes in the inner wall of the cooling pipe 110. The airflow cools the material inside the tank 1, bringing it to a stable low-temperature state. As the airflow exits the cooling pipe 110, it impacts the material raised to the apex by the spiral blade 19, causing it to flow back to the first rotating shaft 16 and be crushed by the first wall-breaking blade 17. This process continues for a certain period. Finally, the powder can be removed by opening the valve at the discharge port 13. It is worth noting that a pressure relief valve should be installed on the tank 1 to ensure stable air pressure inside. Since the pressure relief valve is a mature existing technology, it is not shown in the figure. Simultaneously, when the low-temperature airflow is sprayed from the cooling pipe 110, the feed inlet 12... It should also be in the closed state, so that the inside of tank 1 is sealed. Through the cooperation of spring 22 and block 23, when no low-temperature airflow enters the cooling pipe 110, before the material tumbling inside tank 1 falls into the connecting pipe 2 through air hole 24, block 23 will block air hole 24 under the elastic force of spring 22, so that the material will not enter the inside of connecting pipe 2. When air enters the cooling pipe 110, spring 22 will be compressed under air pressure and block 23 will move away from air hole 24, so that airflow can be ejected from air hole 24. By setting diffuser 3, the airflow will pass through diffuser 3 after being ejected from air hole 24. Because diffuser 3 has a trumpet-shaped structure, diffuser 3 will expand the airflow direction. The flow increases the contact area between the airflow and the material inside the tank 1. By setting up the scraper 4, the rotation of the first rotating shaft 16 will drive the scraper 4 to continuously move the material accumulated on the surface of the filter pad 14, so that unqualified materials will be quickly lifted by the spiral blade 19, shortening the time required for the device to break the material wall. By setting up the second wall-breaking blade 5, because the second wall-breaking blade 5 is set at an angle, when the material inside the tank 1 is broken horizontally by the first wall-breaking blade 17, the second wall-breaking blade 5 can apply a vertical wall-breaking action to the material, improving the wall-breaking quality of the device. By setting up the heat insulation cotton 6, because the heat insulation cotton 6 has a low thermal conductivity, the heat insulation cotton 6 will reduce the heat exchange between the tank 1 and the outside, and improve the utilization rate of the low temperature airflow.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A device for crushing and pulverizing raw materials for preparing plant-based salad dressing, comprising a tank (1), characterized in that: The top of the tank (1) is connected to an inlet (12); the bottom of the tank (1) is connected to an outlet (13); a filter pad (14) is provided inside the tank (1); a motor (15) is provided on the top of the tank (1); a first rotating shaft (16) is fixedly connected to the output end of the motor (15); the first rotating shaft (16) and the tank (1) are connected through and rotatably; multiple sets of first wall-breaking blades (17) are fixedly connected in the middle of the first rotating shaft (16); multiple second rotating shafts (18) are connected through and rotatably to the top of the tank (1); between the multiple second rotating shafts (18) A belt is fitted; a belt is fitted between one of the second rotating shafts (18) and the first rotating shaft (16); a spiral blade (19) is fixed to the outside of the second rotating shaft (1) inside the tank body (1); the spiral blade (19) is located above the filter pad (14); a cooling pipe (110) is installed through the middle of the tank body (1); the two ends of the cooling pipe (110) are arc-shaped; multiple spiral blades (19) are located inside the cooling pipe (110); the inner wall of the cooling pipe (110) is porous; an air inlet pipe (111) is connected to one side of the cooling pipe (110).

2. The plant-based salad dressing preparation raw material cell wall breaking and pulverizing device according to claim 1, characterized in that: Multiple connecting pipes (2) are fixedly connected to the inner wall of the cooling pipe (110); the connecting pipes (2) and the cooling pipe (110) are connected; a spring (22) is fixedly connected to the inner wall of the connecting pipe (2); a block (23) is fixedly connected to the end of the spring (22); the block (23) and the connecting pipe (2) are slidably connected; multiple air holes (24) are opened on the outer wall of the connecting pipe (2); the block (23) and the air holes (24) are correspondingly arranged.

3. The plant-based salad dressing preparation raw material cell-wall breaking and pulverizing device according to claim 2, characterized in that: The outer wall of the connecting pipe (2) is fixed with a flow diffuser plate (3); the flow diffuser plate (3) has a horn-shaped structure.

4. The cell wall breaking and pulverizing device for preparing plant-based salad dressing according to claim 3, characterized in that: A scraper (4) is fixedly connected to the end of the first rotating shaft (16); the end of the scraper (4) is an arc-shaped structure.

5. The cell wall breaking and pulverizing device for preparing plant-based salad dressing according to claim 4, characterized in that: Each set of first wall-breaking blades (17) has a set of second wall-breaking blades (5) on both the upper and lower sides; the second wall-breaking blades (5) are inclined and both ends of the second wall-breaking blades (5) are sharp; the second wall-breaking blades (5) and the first rotating shaft (16) are fixedly connected.

6. The cell wall breaking and pulverizing device for preparing plant-based salad dressing according to claim 5, characterized in that: The outer wall of the tank (1) is fixed with thermal insulation cotton (6); the thermal insulation cotton (6) and the cooling pipe (110) are connected through each other.