Aluminum template machining table with leftover material recycling function

By designing a scrap collection and separation component on the aluminum template processing table, and utilizing a drive component and a filter screen, the automatic collection and size separation of scrap is achieved, solving the problem of uneven scrap recycling in existing technologies and improving production efficiency and material quality.

CN224183025UActive Publication Date: 2026-05-01SUZHOU HONGKAISHENG INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU HONGKAISHENG INTELLIGENT TECH CO LTD
Filing Date
2025-05-16
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The existing aluminum formwork processing table lacks an effective size differentiation mechanism when recycling scrap, which leads to complicated subsequent processing and affects the recycling quality and efficiency.

Method used

Design an aluminum template processing table with scrap collection and separation components. The automatic collection and size separation of scrap is achieved by using a drive component and a filter screen. The synchronous belt drive is driven by a servo motor to ensure that the components work in a coordinated manner.

Benefits of technology

It improves the efficiency of scrap collection and separation, reduces labor costs, improves the working environment, and ensures the quality and purity of recycled materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum template machining equipment, and discloses an aluminum template machining table with a leftover material recycling function, which comprises a machining table, a machining groove is formed in the top of the machining table, and a collecting assembly for collecting leftover materials is arranged at the top of the machining table. A separating assembly capable of separating the leftover materials according to the size is arranged in the machining table, a driving assembly for driving the collecting assembly and the separating assembly is arranged on one side of the machining table, sliding grooves are formed in the two sides of the inner wall of the machining groove, and the collecting assembly comprises a scraping plate arranged in the machining groove. By arranging the collecting assembly, the separating assembly and the driving assembly, leftover materials are automatically collected and separated according to the size in the aluminum template machining process, the production efficiency is improved, the labor cost is reduced, meanwhile, a filter screen is prevented from being blocked through a knocking block, the leftover material separating effect is guaranteed, the production cost is reduced, and the working environment around a machining table is improved.
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Description

An aluminum template processing table with scrap recycling function Technical Field

[0001] This utility model relates to the technical field of aluminum formwork processing equipment, and in particular to an aluminum formwork processing table with a scrap recycling function. Background Technology

[0002] In the aluminum formwork processing industry, efficient scrap recycling is crucial for controlling production costs and improving resource utilization. Currently, most aluminum formwork processing plants use a rather crude scrap recycling method, simply collecting scraps of different sizes together. This indiscriminate collection method leads to numerous thorny problems in subsequent processing stages.

[0003] The mixing of scraps of different sizes makes subsequent recycling extremely complex. Small scraps may be embedded in the gaps between larger scraps, requiring a significant amount of time and manpower to separate them one by one during sorting. If directly smelted for recycling, the large size differences result in uneven heating in the furnace. Small scraps may have already reached their melting point and begun to melt, while larger scraps have not yet been fully heated. Uneven heating affects the quality of the final recycled aluminum material, reducing its purity and performance, and failing to meet the requirements for high-quality aluminum template production. Summary of the Invention

[0004] To solve the above-mentioned technical problems, this utility model provides an aluminum template processing table with a scrap recycling function.

[0005] This utility model is achieved using the following technical solution: an aluminum template processing table with a scrap recycling function, comprising a processing table, a processing groove on the top of the processing table, a collection component for collecting scrap on the top of the processing table, a separation component for separating scrap according to size inside the processing table, a driving component for driving the collection component and the separation component on one side of the processing table, sliding grooves on both sides of the inner wall of the processing groove, and a scraper disposed inside the processing groove, with sliding plates fixedly installed at both ends of the scraper, each sliding plate slidingly engaging with an adjacent sliding groove.

[0006] With the above technical solution, after the aluminum template is processed, the drive component is started. The drive component drives the scraper of the collection component to slide in the processing groove. The scraper can scrape and collect the scrap generated during the processing, eliminating the need for manual collection and improving the efficiency of scrap collection.

[0007] As a further improvement to the above solution, each of the sliding grooves is provided with a threaded post inside, one end of each threaded post extends through the sliding groove to the outside of the processing table, and each sliding plate is threadedly engaged with the adjacent threaded post.

[0008] With the above technical solution, when the threaded column rotates, the sliding plate that is threadedly engaged with the threaded column will move along the sliding groove, thereby driving the scraper to move and realizing the scraper to collect the scrap material in the processing groove. Moreover, this threaded engagement method can stably control the movement of the scraper and ensure the collection effect.

[0009] As a further improvement to the above solution, a material discharge trough is provided on one side of the processing tank, the separation component includes a filter screen fixedly installed inside the processing table, a baffle with an opening shape is fixedly installed on the top of the filter screen, and a collection box is provided at the bottom of the inner cavity of the processing table.

[0010] Through the above technical solution, the scrap collected by the collection component falls onto the filter screen through the drop chute. The filter screen can separate scraps of different sizes. Smaller scraps fall into the collection box below through the filter screen, while larger scraps are left on the filter screen. The baffle can prevent scraps from falling off the edge of the filter screen, ensuring the smooth operation of the scrap separation.

[0011] As a further improvement to the above solution, the bottom side of the filter screen is provided with two rotating rods. One end of each of the two rotating rods passes through the processing table and extends to the outside of the processing table. The other end of each of the two rotating rods is fixedly installed with a rotating disk. One side of each of the two rotating disks is fixedly installed with a rotating block. A striking block is rotatably sleeved on each of the two rotating blocks. A connecting block that is fixedly installed to the inner wall of the processing table is rotatably sleeved on each of the two rotating rods.

[0012] With the above technical solution, when the rotating rod rotates, it drives the rotating disk to rotate, and the rotating block on the rotating disk rotates accordingly. The rotating block drives the striking block to continuously strike the filter screen, so that the scraps on the filter screen can pass through the filter screen better, avoid the scraps clogging the filter screen, and improve the efficiency of scrap separation.

[0013] As a further improvement to the above solution, the drive assembly includes a servo motor disposed on one side of the processing table. The output end of the servo motor is fixedly installed with one end of an adjacent rotating rod. A first drive gear is fixedly sleeved on one end of each of the two threaded columns located outside the processing table. A second drive gear is fixedly sleeved on one end of each of the two rotating rods located outside the processing table. A synchronous belt is sleeved on the two first drive gears and the two second drive gears.

[0014] The above technical solution activates the servo motor, which drives the rotating rod to rotate. The second drive gear on the rotating rod then rotates, and the second drive gear drives the first drive gear to rotate via a synchronous belt, which in turn drives the threaded column to rotate. This achieves synchronous driving of the collection and separation components, enabling the collection and separation of scrap materials to be carried out in a coordinated manner.

[0015] As a further improvement to the above solution, two limiting posts are rotatably installed on one side of the processing table. Both limiting posts are located on one side of an adjacent rotating rod, and the cylindrical surfaces of both limiting posts are in contact with the timing belt.

[0016] Through the above technical solution, the limiting post can limit the synchronous belt, prevent the synchronous belt from deviating during transmission, ensure the stability of the synchronous belt transmission, and thus ensure that the drive component can stably drive the collection component and the separation component to work.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention achieves automatic collection and size separation of scrap materials during aluminum template processing by setting up a collection component, a separation component, and a driving component. This improves production efficiency, reduces labor costs, and prevents filter screen clogging by a tapping block, ensuring the effectiveness of scrap material separation, reducing production costs, and improving the working environment around the processing table. Attached Figure Description

[0019] Figure 1 is a three-dimensional structural schematic diagram of this utility model;

[0020] Figure 2 is a schematic diagram of the structure of this utility model with a drive component;

[0021] Figure 3 is a schematic diagram of the internal structure of the processing table of this utility model;

[0022] Figure 4 is a schematic diagram of the present invention with a detachable component;

[0023] Figure 5 is a schematic diagram of the structure of this utility model with a striking block.

[0024] Explanation of key symbols:

[0025] 1. Processing table; 201. Scraper; 202. Sliding plate; 203. Threaded post; 301. Filter screen; 302. Baffle; 303. Collection box; 401. Servo motor; 402. First drive gear; 403. Second drive gear; 404. Synchronous belt; 5. Rotating rod; 6. Rotating disk; 7. Rotating block; 8. Striking block; 9. Connecting block; 10. Limiting post. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0027] Referring to Figures 1-5, this embodiment of an aluminum template processing table with scrap recycling function includes a processing table 1. The top of the processing table 1 is provided with a processing groove. The top of the processing table 1 is provided with a collection component for collecting scrap. The interior of the processing table 1 is provided with a separation component that can separate scrap according to size. A drive component that drives the collection component and the separation component is provided on one side of the processing table 1.

[0028] The inner wall of the processing tank is provided with sliding grooves on both sides. The collection component includes a scraper 201 set inside the processing tank. Sliding plates 202 are fixedly installed at both ends of the scraper 201. Each sliding plate 202 is slidably engaged with the adjacent sliding groove. After the aluminum template is processed, the drive component is activated. The drive component drives the scraper 201 of the collection component to slide in the processing tank. The scraper 201 can scrape and collect the scrap generated during the processing, eliminating the need for manual collection and improving the efficiency of scrap collection. Each sliding groove is provided with a threaded post 203. One end of each threaded post 203 extends through the sliding groove to the outside of the processing table 1. Each sliding plate 202 is threadedly engaged with the adjacent threaded post 203.

[0029] When the threaded post 203 rotates, the sliding plate 202, which is threadedly engaged with the threaded post 203, moves along the sliding groove, thereby driving the scraper 201 to move, so that the scraper 201 can collect the scrap material in the processing groove. Moreover, this threaded engagement method can stably control the movement of the scraper 201 and ensure the collection effect.

[0030] A material drop chute is provided on one side of the processing tank. The separation component includes a filter screen 301 fixedly installed inside the processing table 1. A baffle 302 with an opening shape is fixedly installed on the top of the filter screen 301. A collection box 303 is provided at the bottom of the inner cavity of the processing table 1. The scrap collected by the collection component falls onto the filter screen 301 through the material drop chute. The filter screen 301 can separate scraps of different sizes. Smaller scraps fall into the collection box 303 below through the filter screen 301, while larger scraps are left on the filter screen 301. The baffle 302 can prevent scraps from falling off the edge of the filter screen 301, ensuring the smooth operation of the scrap separation.

[0031] Two rotating rods 5 are provided on the bottom side of the filter screen 301. One end of each rotating rod 5 passes through the processing table 1 and extends to the outside of the processing table 1. A rotating disk 6 is fixedly installed on the other end of each rotating rod 5. A rotating block 7 is fixedly installed on one side of each rotating disk 6. A striking block 8 is rotatably sleeved on each rotating block 7. A connecting block 9 fixedly installed to the inner wall of the processing table 1 is rotatably sleeved on each rotating rod 5. When the rotating rod 5 rotates, it drives the rotating disk 6 to rotate. The rotating block 7 on the rotating disk 6 rotates accordingly. The rotating block 7 drives the striking block 8 to continuously strike the filter screen 301, so that the scraps on the filter screen 301 can pass through the filter screen 301 better, avoid the scraps clogging the filter screen 301, and improve the efficiency of scrap separation.

[0032] The drive assembly includes a servo motor 401 mounted on one side of the machining table 1. The output end of the servo motor 401 is fixedly mounted to one end of an adjacent rotating rod 5. Two threaded posts 203 are each fixedly fitted with a first drive gear 402 at their ends outside the machining table 1, and two rotating rods 5 are each fixedly fitted with a second drive gear 403 at their ends outside the machining table 1. Synchronous belts 404 are fitted onto the two first drive gears 402 and the two second drive gears 403. When the servo motor 401 is started, it drives the rotating rod 5 to rotate, and the second drive gear 403 on the rotating rod 5 rotates accordingly. The second drive gear 403 rotates through the synchronous belt 404... The step belt 404 drives the first drive gear 402 to rotate, which in turn drives the threaded column 203 to rotate, realizing the synchronous drive of the collection component and the separation component, so that the scrap collection and separation work can be carried out in a coordinated manner. Two limit posts 10 are rotatably installed on one side of the processing table 1. Both limit posts 10 are located on one side of the adjacent rotating rod 5. The cylindrical surfaces of the two limit posts 10 are in contact with the synchronous belt 404. The limit posts 10 can limit the synchronous belt 404, prevent the synchronous belt 404 from deviating during the transmission process, and ensure the stability of the synchronous belt 404 transmission, thereby ensuring that the drive component can stably drive the collection component and the separation component to work.

[0033] The implementation principle of an aluminum template processing table with scrap recycling function in this application embodiment is as follows: Start the servo motor 401, the servo motor 401 drives the rotating rod 5 to rotate, the second drive gear 403 on the rotating rod 5 rotates, and drives the first drive gear 402 to rotate through the synchronous belt 404, so that the threaded column 203 rotates. The rotation of the threaded column 203 drives the sliding plate 202 and the scraper 201 to slide in the processing groove, and the scraper 201 scrapes the scrap towards the dropping groove.

[0034] At the same time, the rotation of the rotating rod 5 drives the rotating disk 6, the rotating block 7 and the striking block 8 to rotate, and the striking block 8 continuously strikes the filter screen 301.

[0035] The scrap material falls onto the filter screen 301 through the feeding chute. Smaller scrap materials pass through the filter screen 301 and fall into the collection box 303, while larger scrap materials remain on the filter screen 301, thus completing the collection and separation of scrap materials. The limiting post 10 plays a limiting role on the synchronous belt 404, ensuring the stable operation of the drive component.

[0036] Each time the tapping block 8 taps the filter screen 301, it screens the scrap collected last time, not the scrap currently being processed. When not processing, simply rotating the servo motor 401 forward and backward multiple times will screen all the scrap, preventing the scrap from the last processed item from being left unscreened.

[0037] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An aluminum template processing table with scrap recycling function, comprising a processing table (1), wherein the top of the processing table (1) is provided with a processing groove, characterized in that, The processing table (1) is provided with a collection component for collecting scraps at the top. The processing table (1) is provided with a separation component for separating scraps according to size inside. The processing table (1) is provided with a driving component for driving the collection component and the separation component on one side. Sliding grooves are provided on both sides of the inner wall of the processing groove. The collection component includes a scraper (201) set inside the processing groove. Sliding plates (202) are fixedly installed at both ends of the scraper (201). Each sliding plate (202) slides in cooperation with the adjacent sliding groove.

2. The aluminum template processing table with scrap recycling function as described in claim 1, characterized in that, Each of the sliding grooves is provided with a threaded post (203) inside, and one end of each threaded post (203) extends through the sliding groove to the outside of the processing table (1). Each sliding plate (202) is threadedly engaged with the adjacent threaded post (203).

3. The aluminum template processing table with scrap recycling function as described in claim 2, characterized in that, A material discharge trough is provided on one side of the processing tank. The separation component includes a filter screen (301) fixedly installed inside the processing table (1). A baffle (302) with an opening shape is fixedly installed on the top of the filter screen (301). A collection box (303) is provided at the bottom of the inner cavity of the processing table (1).

4. The aluminum template processing table with scrap recycling function as described in claim 3, characterized in that, The filter screen (301) has two rotating rods (5) on its bottom side. One end of each of the two rotating rods (5) passes through the processing table (1) and extends to the outside of the processing table (1). The other end of each of the two rotating rods (5) is fixedly mounted with a rotating disk (6). One side of each of the two rotating disks (6) is fixedly mounted with a rotating block (7). Each of the two rotating blocks (7) is rotatably fitted with a striking block (8). The two rotating rods (5) are rotatably fitted with a connecting block (9) that is fixedly installed on the inner wall of the processing table (1).

5. The aluminum template processing table with scrap recycling function as described in claim 4, characterized in that, The drive assembly includes a servo motor (401) disposed on one side of the processing table (1). The output end of the servo motor (401) is fixedly installed with one end of an adjacent rotating rod (5). The ends of the two threaded columns (203) located outside the processing table (1) are each fixedly fitted with a first drive gear (402). The ends of the two rotating rods (5) located outside the processing table (1) are each fixedly fitted with a second drive gear (403). Synchronous belts (404) are fitted on the two first drive gears (402) and the two second drive gears (403).

6. The aluminum template processing table with scrap recycling function as described in claim 5, characterized in that, Two limiting posts (10) are rotatably installed on one side of the processing table (1). Both limiting posts (10) are located on one side of the adjacent rotating rod (5), and the cylindrical surfaces of both limiting posts (10) are in contact with the synchronous belt (404).