Punching mechanism for film paper
By using a pusher plate and spring structure, energy consumption and motor heat reduction are achieved during the film paper punching process, solving the problems of high load on the punching machine and motor damage in the existing technology.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG YIYA NEW MATERIAL CO LTD
- Filing Date
- 2025-05-08
- Publication Date
- 2026-05-01
AI Technical Summary
In the current process of punching film paper, the punching machine has a large load and consumes a lot of energy when it drives the upper die to rise. The motor also generates a lot of heat, which damages the motor.
The design employs a push plate and spring structure, where the spring force pushes the upper die upward to separate from the lower die, reducing the need for the stamping press to directly pull the upper die and lowering load consumption.
This reduces energy consumption and motor heat generation during the punching process, thus extending the motor's service life.
Smart Images

Figure CN224183258U_ABST
Abstract
Description
A punching mechanism for film paper Technical Field
[0001] This utility model relates to the field of membrane paper production and processing, and in particular to a punching mechanism for membrane paper. Background Technology
[0002] Some film paper needs to have holes of a certain shape punched in it to make it aesthetically pleasing and practical. Punching requires a punching machine and a mold. The paper is located between the upper and lower dies of the mold, and between the punching machine and the upper die. The punching machine drives the upper die to move up and down to punch the paper. The upper die is relatively heavy, and the punching machine is subjected to a large load during the process of moving it up, which consumes more energy. In addition, the punching machine motor generates a lot of heat, which can cause some damage to the motor. Summary of the Invention
[0003] The purpose of this invention is to provide a punching mechanism for film paper, which has the advantage of reducing the energy consumed during punching.
[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0005] A punching mechanism for film paper includes a base, a crossbeam, and columns. Two columns are fixedly connected to both sides of the base. Both ends of the crossbeam are fixedly connected to the upper ends of the two columns. A punching mechanism is mounted on the upper part of the crossbeam. Support plates are fixedly connected to the opposite faces of the two columns, and vertical grooves are formed on the opposite faces of the two columns. The mechanism also includes a push plate located between the two columns and below the support plates. Both ends of the push plate are embedded in the grooves of the two columns, and the push plate is slidably connected to the columns. The punching mechanism is drivenly connected to the push plate. Vertical guide rods are fixedly connected to both sides of the push plate. A rod passes through a support plate, and a guide rod is slidably connected to the support plate. A spring is fixedly connected between the upper end of the guide rod and the support plate. A mold is fixedly connected to the base surface below the push plate. The mold includes an upper mold and a lower mold. The upper and lower molds are slidably connected to each other through guide posts. Two vertical through holes are opened at both ends of the upper base plate. A column sleeve is embedded in each through hole. The column sleeve is fixedly connected to the upper mold. The bottom of the column sleeve is located above the upper mold. A guide post corresponding to the column sleeve is fixedly connected to the mold. The guide post is embedded in the column sleeve. The column sleeve and the guide post are slidably connected. A spring is attached to the guide post. The spring contacts the edge of the opening of the column sleeve.
[0006] Using the above technical solution, the film paper passes between the upper and lower die. The press drives the push plate to descend away from the support plate. The spring between the push plate and the connecting plate extends, and the push plate hits the column sleeve and exerts force on it. The push plate pushes the column sleeve and the upper die fixedly connected to the column sleeve to descend. The bushing compresses the spring on the guide post. The upper die passes through the film paper and the lower die, punching holes in the film paper. The spring between the push plate and the connecting plate and the press pull the push plate upward. The spring between the upper and lower dies rebounds and pushes the upper die upward. The upper die separates from the film paper and the lower die, and then moves the film paper so that the press punches holes in different parts of the film paper. By using the spring force to push the upper die upward and separate from the lower die, the press does not need to directly pull the upper die, reducing the load on it and thus reducing energy consumption. At the same time, it also reduces the heat generated by the press motor.
[0007] Preferably, the upper die includes an upper base plate, the column sleeve is fixedly connected to the upper base plate, an integrally formed mounting plate is formed below the upper base plate, and a punch is integrally formed on the lower surface of the mounting plate. The lower die includes a lower base plate located below the upper base plate. A guide post one is fixedly connected to the lower base plate. A groove one is integrally formed on the surface of the lower base plate, and a groove two is fixedly connected above the groove one. The mounting plate passes through the groove two. The groove one and the surface of the lower base plate are provided with punch holes corresponding to the punches. Vertical guide posts two are fixedly connected to both sides of each end of the lower base plate. The guide posts two pass through the upper base plate and are slidably connected to the upper base plate. A spring is sleeved on the guide post two. A nut is threadedly connected to the upper end of the guide post two. The nut contacts the upper surface of the upper base plate and is located on the other side of the upper base plate opposite to the lower base plate. A guide post three is fixedly connected to the top of the groove two. A column hole matching the guide post three is provided on the upper base plate. A spring is sleeved on the guide post three.
[0008] Using the above technical solution, the film paper passes through the groove one and groove two on the lower base plate. The film paper is located below the punch on the mounting plate. The push plate pushes the upper die down. The upper base plate of the upper die moves along the guide post one and guide post two on the lower die and approaches the lower die. At the same time, the springs on the guide post one, guide post two and guide post three are compressed to make them elastic. The upper base plate drives the punch through the film paper and the punch hole on the lower base plate through the mounting plate to punch a hole of the same shape as the punch in the film paper. The push plate separates from the upper die, and the spring rebounds to push the upper die up away from the lower die. The punch separates from the film paper and the lower base plate.
[0009] Preferably, the mounting plate is also included. The pressure plate is located below the mounting plate, and an elastic element is fixedly connected between the pressure plate and the mounting plate. A connecting post is integrally formed on the surface of the pressure plate, and a plurality of post holes corresponding to the connecting post are opened on the surface of the mounting plate. The connecting post passes through the post hole of the mounting plate and is slidably connected to the mounting plate. A spring is embedded in the post hole of the mounting plate, and both ends of the spring are fixedly connected to the connecting end and the bottom of the post hole of the mounting plate, respectively. The end of the punch passes through the pressure plate and is slidably connected to the pressure plate.
[0010] Using the above technical solution, the mounting plate drives the punch and pressure plate to press the film paper. The pressure plate is blocked by the bottom plate and stops moving. The mounting plate continues to drive the punch to descend. The mounting plate and the punch generate relative movement with the pressure plate. The spring between the connecting column of the pressure plate and the mounting plate is compressed. The punch passes through the pressure plate and the film paper and enters the punch hole, punching away the excess part of the film paper to create a hole. The pressure plate cannot hold the film paper down, preventing the punch from moving the film paper when punching the hole. Attached Figure Description
[0011] Figure 1 is an overall schematic diagram of the embodiment;
[0012] Figure 2 is a front view of the embodiment;
[0013] Figure 3 is a schematic cross-sectional view along the AA direction;
[0014] Figure 4 is a side view of the embodiment;
[0015] Figure 5 is a schematic cross-sectional view along the BB direction;
[0016] Figure 6 is a top view of the mold;
[0017] Figure 7 is a side view of the mold;
[0018] Figure 8 is a schematic diagram of the overall mold;
[0019] Figure 9 is a schematic diagram of the explosion of the mold;
[0020] Figure 10 is a schematic cross-sectional view along the CC direction.
[0021] Attached reference numerals: 1. Frame; 2. Support plate; 3. Push plate; 4. Guide rod; 5. Spring; 6. Column sleeve; 7. Guide column one; 8. Collection box; 9. Fan; 10. Upper base plate; 11. Mounting plate; 12. Lower base plate; 13. Tank one; 14. Tank two; 15. Punch column; 16. Guide column two; 17. Pressure plate; 18. Connecting column; 19. Guide column three. Detailed Implementation
[0022] The following description is merely a preferred embodiment of this utility model, and the scope of protection is not limited to this embodiment. All technical solutions falling within the scope of this utility model should be considered within the protection scope of this utility model. It should also be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
[0023] As shown in Figures 1 and 2, a punching mechanism for film paper includes a frame 1. The frame 1 includes a base, a crossbeam, and columns. There are two columns, which are fixedly connected to both sides of the base. The two ends of the crossbeam are fixedly connected to the upper ends of the two columns, respectively. A punching mechanism is provided on the upper part of the crossbeam. Support plates 2 are fixedly connected to the opposite surfaces of the two columns, and vertical grooves are opened on the opposite surfaces of the two columns. A push plate 3 is also included, located between the two columns and below the support plates 2. The two ends of the push plate 3 are respectively embedded in the grooves of the two columns, and the push plate 3 is slidably connected to the columns. The punching machine is drivenly connected to the push plate 3. Vertical guide rods 4 are fixedly connected to both sides of the push plate 3. The guide rods 4 pass through the support plates 2 and are slidably connected to the support plates 2. A spring 5 is fixedly connected between the upper end of the guide rod 4 and the support plate 2.
[0024] See Figures 3, 5, 6, 9 and 10. A mold is fixedly connected to the base surface below the push plate 3. The mold includes an upper mold and a lower mold. The upper mold includes an upper base plate 10. Two vertical through holes are opened at both ends of the upper base plate 10. Each through hole is fitted with a column sleeve 6. The column sleeve 6 is fixedly connected to the upper base plate 10. The bottom of the column sleeve 6 is located above the upper base plate 10. An installation plate 11 is integrally formed below the upper base plate 10. A punch 15 is integrally formed on the lower surface of the installation plate 11. It also includes a pressure plate 17, which is located below the mounting plate 11. A rubber body is fixedly connected between the pressure plate 17 and the mounting plate 11. A connecting post 18 is integrally formed on the surface of the pressure plate 17. The surface of the mounting plate 11 has multiple post holes corresponding to the connecting post 18. The connecting post 18 passes through the post hole of the mounting plate 11 and is slidably connected to the mounting plate 11. A spring 5 is embedded in the post hole of the mounting plate 11. The two ends of the spring 5 are fixedly connected to the connecting end and the bottom of the post hole of the mounting plate 11, respectively. The end of the punch 15 passes through the pressure plate 17 and is slidably connected to the pressure plate 17.
[0025] As shown in Figures 1, 7 to 10, the lower die includes a lower base plate 12, which is located below the upper base plate 10. A guide post 7 corresponding to the sleeve 6 is fixedly connected to the lower base plate 12. The guide post 7 is embedded in the sleeve 6 and can slide relative to the sleeve 6. A spring 5 is fitted onto the guide post 7, and the spring 5 contacts the edge of the opening of the sleeve 6. A groove 13 is integrally formed on the surface of the lower base plate 12. A second groove 14 is fixedly connected above the groove 13. The mounting plate 11 passes through the second groove 14. Punches corresponding to the punches 15 are opened on the surfaces of the groove 13 and the lower base plate 12. Vertical guide pillars 16 are fixedly connected to both sides of each end of the lower base plate 12. Guide pillars 16 pass through the upper base plate 10 and are slidably connected to it. A spring 5 is fitted onto each guide pillar 16, and a nut is threaded onto its upper end. The nut contacts the upper surface of the upper base plate 10 and is located on the opposite side of the upper base plate 10. A guide pillar 19 is fixedly connected to the top of the tank body 14. A matching hole for the guide pillar 19 is provided on the upper base plate 10, and a spring 5 is fitted onto the guide pillar 19. A collection box 8 is placed below the base, facing the mold. A fan 9 is connected to the collection box 8 via a connecting pipe.
[0026] Working principle: The film paper passes through the groove 13 and groove 14 on the lower base plate 12, and the film paper is located below the punch 15 and pressure plate 17 on the mounting plate 11. The punching machine drives the push plate 3 to descend away from the support plate 2. The spring 5 between the push plate 3 and the connecting plate extends. The push plate 3 touches the column sleeve 6 and exerts force on it. The push plate 3 pushes the column sleeve 6 to descend. The column sleeve 6 drives the upper die fixedly connected to it to descend. The upper base plate 10 of the upper die moves along the guide post 7 and guide post 16 on the lower die to approach the lower die. At the same time, it compresses the spring 5 on the guide post 7, guide post 16 and guide post 19, making them elastic. The upper base plate 10 drives the punch 15 and the pressure plate 17 to press the film paper through the mounting plate 11. The pressure plate 17 is blocked by the lower base plate 12 and stops moving. The mounting plate 11 continues to drive the punch 15 to descend. The mounting plate 11 and the punch 15 generate relative movement with the pressure plate 17. The spring 5 between the connecting column 18 of the pressure plate 17 and the mounting plate 11 is compressed. The punch 15 passes through the pressure plate 17 and the film paper and enters the punch hole, punching away the excess part of the film paper to create a hole. The spring 5 between the push plate 3 and the connecting plate and the press pull the push plate 3 upward, the push plate 3 separates from the upper die, the spring 5 rebounds and pushes the upper die upward away from the lower die, the punch 15 separates from the film paper and the lower base plate 12, and then moves the film paper so that the press punches holes in different parts of the film paper; the spring force of the spring 5 pushes the upper die upward and separates from the lower die, so the press does not need to directly pull the upper die, reducing the load on it, thereby reducing energy consumption, and at the same time reducing the heat generated by the press motor.
Claims
1. A punching mechanism for film paper, comprising a frame (1), the frame (1) comprising a base, a crossbeam, and columns, wherein there are two columns, which are respectively fixedly connected to both sides of the base, and both ends of the crossbeam are respectively fixedly connected to the upper ends of the two columns, and a punching mechanism is provided on the upper part of the crossbeam, characterized in that, The two columns are fixedly connected to support plates (2) on their opposite sides, and vertical grooves are opened on the opposite sides of the two columns. A push plate (3) is also included, located between the two columns and below the support plate (2). Both ends of the push plate (3) are embedded in the grooves of the two columns, and the push plate (3) is slidably connected to the columns. The press is driven by the push plate (3). Vertical guide rods (4) are fixedly connected to both sides of the push plate (3), passing through the support plate (2) and slidably connected to it. A spring (5) is fixedly connected between the upper end of the guide rod (4) and the support plate (2). A mold is fixedly connected to the base surface below the push plate (3). The mold includes an upper mold and a lower mold. The upper and lower molds are slidably connected to each other through guide posts. Two vertical through holes are opened at both ends of the upper mold. Each through hole is fitted with a column sleeve (6). The column sleeve (6) is fixedly connected to the upper base plate (10). The bottom of the column sleeve (6) is located above the upper base plate (10). A guide post (7) corresponding to the column sleeve (6) is fixedly connected to the lower mold. The guide post (7) is embedded in the column sleeve (6) and slidably connected to the column sleeve (6). A spring (5) is fitted on the guide post (7). The spring (5) contacts the opening edge of the column sleeve (6).
2. The punching mechanism for film paper according to claim 1, characterized in that, It also includes a collection mechanism, which includes a collection box (8) and a fan (9). The collection box (8) is located on the lower part of the base surface and faces the mold. The fan (9) is connected to the collection box (8) through a connecting pipe.
3. The punching mechanism for film paper according to claim 1, characterized in that, The upper die includes an upper base plate (10), the column sleeve (6) is fixedly connected to the upper base plate (10), an mounting plate (11) is integrally formed below the upper base plate (10), and a punch (15) is integrally formed on the lower surface of the mounting plate (11). The lower die includes a lower base plate (12), which is located below the upper base plate (10). A guide post (7) is fixedly connected to the lower base plate (12). A groove (13) is integrally formed on the surface of the lower base plate (12), and a groove (14) is fixedly connected above the groove (13). The mounting plate (11) passes through the groove (14). The groove (13) and the lower base plate (12) have openings for the punch (7). 15) Corresponding punching holes, vertical guide post two (16) is fixedly connected to both sides of each end of the lower base plate (12). The guide post two (16) passes through the upper base plate (10) and is slidably connected to the upper base plate (10). The guide post two (16) is fitted with a spring (5). A nut is threadedly connected to the upper end of the guide post two (16). The nut contacts the upper surface of the upper base plate (10). The nut is located on the other side of the upper base plate (10) opposite to the lower base plate (12). The top of the groove two (14) is fixedly connected with a guide post three (19). The upper base plate (10) has a column hole that matches the guide post three (19). The guide post three (19) is fitted with a spring (5).
4. A punching mechanism for a membrane paper according to claim 3, characterized in that, It also includes a pressure plate (17), which is located below the mounting plate (11). An elastic element is fixedly connected between the pressure plate (17) and the mounting plate (11). A connecting post (18) is integrally formed on the surface of the pressure plate (17). The surface of the mounting plate (11) is provided with multiple post holes corresponding to the connecting post (18). The connecting post (18) passes through the post hole of the mounting plate (11). The connecting post (18) is slidably connected to the mounting plate (11). A spring (5) is embedded in the post hole of the mounting plate (11). The two ends of the spring (5) are fixedly connected to the connecting end and the bottom of the post hole of the mounting plate (11), respectively. The end of the punch (15) passes through the pressure plate (17). The punch (15) is slidably connected to the pressure plate (17).
5. A punching mechanism for film paper according to claim 4, characterized in that, The elastic element is a spring or a rubber body.