Steel casting refractory brick waste collecting device

By designing a waste collection device for cast steel refractory bricks with multi-stage screening and crushing components, the problem of low waste classification and collection efficiency in existing technologies has been solved, achieving efficient classification and resource recycling of refractory brick waste and reducing processing difficulty and cost.

CN224194826UActive Publication Date: 2026-05-05ZIBO FUBANG WONJIN REFRACTORY TECH LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZIBO FUBANG WONJIN REFRACTORY TECH LTD
Filing Date
2025-05-13
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing technologies for processing steel casting refractory brick waste suffer from low efficiency in sorting and collecting, resulting in waste of different particle sizes being mixed together, making it difficult to achieve effective recycling and reuse of resources, and increasing the difficulty and cost of processing.

Method used

A waste collection device for cast steel refractory bricks was designed, which adopts a multi-stage screening and crushing component, including a screen cylinder, auger blades, crushing rollers, rolling rollers and a vibrating motor. The waste is classified and collected through a multi-stage screening and crushing process, and a dust collection system is equipped to handle the dust.

Benefits of technology

This method enables efficient sorting and collection of refractory brick waste, improves resource recycling efficiency, reduces processing costs, and minimizes environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of refractory brick waste collection, and discloses a steel casting refractory brick waste collection device which comprises a box body, an inner box is fixedly connected to the interior of the box body, a multi-stage screening assembly is installed in the box body and comprises a screening drum and a screening plate, one side of the screening drum is fixedly connected to one side of the outer wall of a conveying box, and the screening plate is fixedly connected to the other side of the outer wall of the conveying box. A conveying box is arranged in the inner box, auger blades are rotationally connected to the interior of the conveying box, the outer walls of the auger blades are rotationally connected to the inner wall of a screen drum, a material guiding pipe is fixedly connected to the outer wall of the screen drum, a first material collecting box is arranged at one end of the material guiding pipe, and a material guiding plate is fixedly connected to the inner wall of the inner box. Waste is smashed through the smashing roller, after the smashed waste falls into the conveying box, the effect that the waste is conveyed into the screen drum to be preliminarily screened is achieved through rotation of auger blades at the moment, the screened waste falls into the grinding roller, and the waste which does not pass through the screen drum falls into the first material collecting box through a material guiding pipe.
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Description

Technical Field

[0001] This utility model relates to the field of refractory brick waste collection technology, and in particular to a waste collection device for cast steel refractory bricks. Background Technology

[0002] In the steelmaking process, cast steel refractory bricks, as important refractory materials, are widely used in high-temperature equipment such as ladles and tundishes. However, with the increase of service time, refractory bricks will gradually wear down and crack, eventually forming waste. If these wastes are not effectively treated and recycled, they will not only waste resources but also pollute the environment. Therefore, developing an efficient waste collection device for cast steel refractory bricks is of great significance for improving resource utilization and reducing environmental pollution.

[0003] Currently, existing technologies for treating refractory brick waste mainly rely on traditional crushing and screening equipment. This equipment typically includes crushers, vibrating screens, and conveyor belts. The crusher uses mechanical force to break large pieces of refractory brick waste into smaller particles, which are then screened by the vibrating screen. The conveyor belt is used to transport the screened waste to the collection point. Although these devices can achieve preliminary treatment of the waste to a certain extent, there are still some problems in practical applications.

[0004] However, existing technologies have a significant problem in processing steel casting refractory brick waste: the waste sorting and collection efficiency is low. Because existing equipment usually uses a single screening method, it cannot perform multi-stage screening and sorting collection of waste, resulting in waste of different particle sizes being mixed together, making it difficult to achieve effective resource recovery and reuse. This not only reduces the recycling value of the waste, but also increases the difficulty and cost of subsequent processing. Therefore, there is a need for a steel casting refractory brick waste collection device that can achieve efficient sorting and collection to improve the waste recycling efficiency and resource utilization rate. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a waste collection device for cast steel refractory bricks, which aims to improve the situation where a single screening method cannot perform multi-stage screening and classification collection of waste, resulting in waste of different particle sizes being mixed together, making it difficult to achieve effective recycling and utilization of resources. This not only reduces the recycling value of waste, but also increases the difficulty and cost of subsequent refractory brick waste treatment.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waste collection device for steel casting refractory bricks, including a box body, an inner box fixedly connected inside the box body, and a multi-stage screening component installed inside the box body;

[0007] The multi-stage screening assembly includes a screen cylinder and a screen plate. One side of the screen cylinder is fixedly connected to the outer wall of the transmission box. An auger blade is rotatably connected inside the transmission box. The outer wall of the auger blade is rotatably connected to the inner wall of the screen cylinder. A guide pipe is fixedly connected to the outer wall of the screen cylinder. A receiving box is provided at one end of the guide pipe. A guide plate is fixedly connected to the inner wall of the inner box. A secondary crushing assembly is installed inside the inner box. A screen plate is provided on the inner wall of the inner box. A spring is fixedly connected to the lower surface of the screen plate. A vibration motor is fixedly connected to the lower surface of the screen plate. A fixing plate is fixedly connected to one end of the spring. A filter element is fixedly connected to one side of the outer wall of the fixing plate inside the inner box. A fan is fixedly connected to the upper surface of the filter element. A dust suction pipe is fixedly connected to the input end of the fan. One end of the dust suction pipe is fixedly connected to the outer wall of the inner box. A dust discharge pipe is fixedly connected to the output end of the fan. One end of the dust discharge pipe is fixedly connected to the inner wall of the box.

[0008] Furthermore, the crushing assembly includes a motor and two crushing rollers. One side of the motor is fixedly connected to one side of the outer wall of the transmission box. The output end of the motor is fixedly connected to one of the crushing rollers. Both crushing rollers are rotatably connected inside the transmission box. One end of one crushing roller is fixedly connected to a gear, and one end of the other crushing roller is fixedly connected to a gear. The gears are meshed. The other end of one crushing roller is connected to one end of the auger blade by a belt.

[0009] Furthermore, the secondary crushing assembly includes a second motor and two crushing rollers. One side of the second motor is fixedly connected to one side of the outer wall of the inner box, and the output end of the second motor is fixedly connected to one end of one of the crushing rollers. Both crushing rollers are rotatably connected inside the inner box. The other end of one crushing roller is fixedly connected to a third gear, and one end of the other crushing roller is fixedly connected to a fourth gear. The fourth gear meshes with the third gear.

[0010] Furthermore, a second receiving box is slidably connected to one side of the lower surface of the inner box, and the second receiving box is located directly below the sieve plate.

[0011] Furthermore, a receiving box three is slidably connected to the other side of the lower surface of the inner box, and the receiving box three is disposed on one side of the sieve plate.

[0012] Furthermore, the inner wall of the inner box is fixed with symmetrical guide plates, and the two guide plates are arranged between the screen cylinder and the rolling roller.

[0013] Furthermore, a feed hopper is fixedly connected to the upper surface of the transmission box, and the receiving box slides through the inside of the box body.

[0014] This utility model has the following beneficial effects:

[0015] In this invention, when refractory brick waste enters the feed hopper, it is crushed by the crushing roller. The crushed waste falls into the transmission box, where the rotation of the auger blades facilitates the initial screening of the waste into the screen cylinder. The screened waste falls into the crushing roller, while the waste that does not pass through the screen cylinder falls into the first collection box through the guide pipe. The crushed waste then falls above the screen plate, where the vibrating motor and spring work together to further screen the waste. The screened waste falls into the second collection box, while the waste that does not pass through the screen falls into the third collection box due to the tilt and fixation of the screen plate. This process achieves classified collection of waste, thereby improving the practicality of the device.

[0016] In this invention, when dust is generated during the operation of the device, the dust is first drawn into the filter element by starting the fan and simultaneously by the dust suction pipe that runs through the inner box. The dust is then deeply filtered by the filter element and discharged out of the box through the dust discharge pipe, thereby improving the practicality of the device. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the waste collection device for steel casting refractory bricks proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the crushing roller structure of the waste collection device for steel casting refractory bricks proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the auger blade structure of the steel casting refractory brick waste collection device proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the roller structure of the waste collection device for steel casting refractory bricks proposed in this utility model;

[0021] Figure 5 This is a schematic diagram of the fan structure of the waste collection device for cast steel refractory bricks proposed in this utility model.

[0022] Legend:

[0023] 1. Feed hopper; 2. Housing; 3. Motor 1; 4. Belt; 5. Gear 1; 6. Gear 2; 7. Transfer box; 8. Inner box; 9. Receiving box 3; 10. Crushing roller; 11. Guide plate; 12. Screen plate; 13. Screen cylinder; 14. Filter element; 15. Fan; 16. Dust exhaust pipe; 17. Screwdriver blade; 18. Motor 2; 19. Fixing plate; 20. Receiving box 1; 21. Crushing roller; 22. Guide pipe; 23. Gear 4; 24. Gear 3; 25. Receiving box 2; 26. Spring; 27. Dust suction pipe; 28. Vibrating motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figure 1 - Figure 5This utility model provides an embodiment of a waste collection device for cast steel refractory bricks, comprising a housing 2, an inner housing 8 fixedly connected inside the housing 2, and a transmission box 7 fixedly connected inside the housing 2. The transmission box 7 is used to transport crushed waste. A crushing component is installed inside the transmission box 7. A multi-stage screening component is installed inside the inner housing 8. The multi-stage screening component includes a screen cylinder 13 and a screen plate 12. One side of the screen cylinder 13 is fixedly connected to one side of the outer wall of the transmission box 7. An auger blade 17 is rotatably connected inside the transmission box 7. The auger blade 17 is used to transport waste into the screen cylinder 13. The outer wall of the auger blade 17 is rotatably connected to the inner wall of the screen cylinder 13. A guide pipe 22 is fixedly connected to the outer wall of the screen cylinder 13. The guide pipe 22 is used to transport unscreened waste into a receiving box 20. A receiving box 20 is provided at the end, which is used to collect waste material that has not passed through the screen cylinder 13. A guide plate 11 is fixedly connected to the inner wall of the inner box 8, which is used to guide the waste material between the two crushing rollers 10. A secondary crushing assembly is installed inside the inner box 8. A screen plate 12 is provided on the inner wall of the inner box 8. A spring 26 is fixedly connected to the lower surface of the screen plate 12. The spring 26 is used to cooperate with the vibrating motor 28. The vibrating motor 28 is fixedly connected to the lower surface of the screen plate 12, which is used to vibrate the screen plate 12. A fixing plate 19 is fixedly connected to one end of the spring 26, which is used to fix the screen plate 12. One side of the outer wall of the fixing plate 19 is fixedly connected to the inner wall of the inner box 8. The crushing assembly includes a motor 3 and two crushing rollers 21. The crushing rollers 21 are used to feed the waste material. The first crushing unit consists of a motor 18 and two crushing rollers 10. One side of the motor 18 is fixedly connected to the outer wall of the transmission box 7. The output end of the motor 18 is fixedly connected to a crushing roller 21. Both crushing rollers 21 are rotatably connected inside the transmission box 7. One end of one crushing roller 21 is fixedly connected to a gear 15, and the other end of the other crushing roller 21 is fixedly connected to a gear 26. Gears 15 and 26 mesh with each other. The other end of one crushing roller 21 is connected to one end of an auger blade 17 via a belt 4, which drives the auger blade 17 to rotate. The secondary crushing assembly includes a motor 28 and two crushing rollers 10. The crushing rollers 10 are used for secondary crushing of the waste material. One side of the motor 28 is fixedly connected to the outer wall of the inner box 8. The output end of the motor 28 is fixedly connected to one end of a crushing roller 10. All rollers 10 are rotatably connected inside the inner box 8. One end of one roller 10 is fixedly connected to gear 3 24, and one end of the other roller 10 is fixedly connected to gear 4 23. Gear 4 23 meshes with gear 3 24. A receiving box 25 is slidably connected to one side of the lower surface of the inner box 8. The receiving box 25 is used to collect waste material falling from the screen plate 12 and is located directly below the screen plate 12. A receiving box 3 9 is slidably connected to the other side of the lower surface of the inner box 8. The receiving box 3 9 is used to collect waste material that has not passed through the screen plate 12 and is located on one side of the screen plate 12. Symmetrical guide plates 11 are fixed to the inner wall of the inner box 8. Two guide plates 11 are located between the screen cylinder 13 and the roller 10. A feed hopper 1 is fixedly connected to the upper surface of the transmission box 7.The feed hopper 1 is used to store and convey refractory brick waste, and the receiving box 20 slides through the inside of the box body 2.

[0026] Reference Figure 1 - Figure 5 A filter element 14 is fixedly connected inside the housing 2. The filter element 14 is used to filter dust. A fan 15 is fixedly connected to the upper surface of the filter element 14. A suction pipe 27 is fixedly connected to the input end of the fan 15. The suction pipe 27 is used to transport the dust absorbed from inside the inner housing 8. One end of the suction pipe 27 is fixedly connected to the outer wall of the inner housing 8. A dust discharge pipe 16 is fixedly connected to the output end of the fan 15. The dust discharge pipe 16 is used to discharge the dust filtered by the filter element 14 from the housing 2. One end of the dust discharge pipe 16 is fixedly connected to the inner wall of the housing 2.

[0027] Working Principle: When collecting refractory brick waste, the waste is first fed into the feed hopper 1. Then, motor 3 is turned on, causing one of the crushing rollers 21 to rotate. This, in turn, drives gear 5 to rotate. The rotation of gear 5 then causes gear 6, which meshes with it, to rotate, thus crushing the waste. The rotation of gear 6 causes belt 4 to rotate, which in turn drives the auger blade 17 inside the transfer box 7 on one side of the crushing roller 21. The crushed waste falls into the transfer box 7, and the rotation of the auger blade 17 transports the waste into the screen cylinder 13 for preliminary screening. Waste that cannot pass through the screen holes is then guided through... The material pipe 22 falls into the receiving box 20. At this time, the waste material after preliminary screening enters the crushing roller 10 through the guide plate 11. At this time, the motor 28 is started, causing the gear 3 24 to rotate. At this time, the gear 3 24 and the gear 4 23 mesh and connect, thereby realizing the rotation of the crushing roller 10. At this time, the waste material is crushed by the crushing roller 10 and falls above the screen plate 12 through the guide plate 11. At this time, the vibration of the vibrating motor 28, combined with the synergistic action of the spring 26, achieves the effect of secondary screening of the waste material. At this time, the waste material that passes through the screen holes of the screen plate 12 can fall directly into the receiving box 25. At this time, because the screen plate 12 is tilted and fixed to the inner wall of the inner box 8, the waste material that has not passed through the screen holes of the screen plate 12 slides down into the receiving box 3 9.

[0028] In addition, by starting the fan 15, the dust generated during the operation of the equipment is transported into the filter element 14 by the dust suction pipe 27 that runs through the inner box 8. At this time, the filtered dust is discharged from the box 2 through the dust discharge pipe 16.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A waste collection device for cast steel refractory bricks, comprising a housing (2), characterized in that: The box (2) is fixedly connected to an inner box (8), the box (2) is fixedly connected to a transmission box (7), the transmission box (7) is installed with a crushing component, and the inner box (8) is installed with a multi-stage screening component. The multi-stage screening assembly includes a screen cylinder (13) and a screen plate (12). One side of the screen cylinder (13) is fixedly connected to the outer wall of the transmission box (7). An auger blade (17) is rotatably connected inside the transmission box (7). The outer wall of the auger blade (17) is rotatably connected to the inner wall of the screen cylinder (13). A guide pipe (22) is fixedly connected to the outer wall of the screen cylinder (13). A receiving box (20) is provided at one end of the guide pipe (22). A guide plate (11) is fixedly connected to the inner wall of the inner box (8). A secondary crushing assembly is installed inside the inner box (8). A screen plate (12) is provided on the inner wall of the inner box (8). A spring (26) is fixedly connected to the lower surface of the screen plate (12). A vibration motor (28) is fixedly connected to the lower surface of the screen plate (12). A fixing plate (19) is fixedly connected to one end of the spring (26). One side of the outer wall of the fixing plate (19) is fixedly connected to the inner wall of the inner box (8).

2. The waste collection device for cast steel refractory bricks according to claim 1, characterized in that: A filter element (14) is fixedly connected inside the housing (2). A fan (15) is fixedly connected to the upper surface of the filter element (14). A dust suction pipe (27) is fixedly connected to the input end of the fan (15). One end of the dust suction pipe (27) is fixedly connected to the outer wall of the inner housing (8). A dust discharge pipe (16) is fixedly connected to the output end of the fan (15). One end of the dust discharge pipe (16) is fixedly connected to the inner wall of the housing (2).

3. The waste collection device for cast steel refractory bricks according to claim 1, characterized in that: The crushing assembly includes a motor (3) and two crushing rollers (21). One side of the motor (3) is fixedly connected to one side of the outer wall of the transmission box (7). The output end of the motor (3) is fixedly connected to one of the crushing rollers (21). Both crushing rollers (21) are rotatably connected inside the transmission box (7). One end of one crushing roller (21) is fixedly connected to a gear (5), and one end of the other crushing roller (21) is fixedly connected to a gear (6). The gear (5) and gear (6) are meshed. The other end of one crushing roller (21) is connected to one end of the auger blade (17) by a belt (4).

4. The waste collection device for cast steel refractory bricks according to claim 1, characterized in that: The secondary crushing assembly includes a second motor (18) and two crushing rollers (10). One side of the second motor (18) is fixedly connected to one side of the outer wall of the inner box (8). The output end of the second motor (18) is fixedly connected to one end of one of the crushing rollers (10). Both crushing rollers (10) are rotatably connected inside the inner box (8). One end of one crushing roller (10) is fixedly connected to a third gear (24), and one end of the other crushing roller (10) is fixedly connected to a fourth gear (23). The fourth gear (23) meshes with the third gear (24).

5. The waste collection device for cast steel refractory bricks according to claim 4, characterized in that: The inner box (8) is slidably connected to a receiving box (25) on one side of its lower surface, and the receiving box (25) is located directly below the sieve plate (12).

6. The waste collection device for cast steel refractory bricks according to claim 5, characterized in that: The receiving box three (9) is slidably connected to the other side of the lower surface of the inner box (8), and the receiving box three (9) is set on one side of the sieve plate (12).

7. The waste collection device for cast steel refractory bricks according to claim 6, characterized in that: The inner wall of the inner box (8) is fixed with symmetrical guide plates (11), and the two guide plates (11) are arranged between the screen cylinder (13) and the rolling roller (10).

8. The waste collection device for cast steel refractory bricks according to claim 1, characterized in that: The upper surface of the transmission box (7) is fixedly connected to the feed hopper (1), and the receiving box (20) slides through the box body (2).