Plastic flat filament cutting machine
By integrating a chip removal structure and a detachable slitting blade design into the yarn splitting machine, the problem of slitting debris is solved, ensuring the quality and safety of woven products and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGJINHOUQI KAIJUN PACKAGING CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-05-05
AI Technical Summary
Traditional slitting machines tend to generate debris when slitting films, resulting in rough surfaces and uneven thickness of the flat yarns, which affects the strength and appearance of woven products. In addition, the slitting blades are prone to wear, increasing costs.
A plastic flat filament slitting machine was designed, equipped with a chip removal structure including a fan, a filter screen and a collection box. The machine removes slitting debris through airflow and accelerates airflow to prevent the slitting blade from overheating. The slitting blade is designed to be detachable for easy replacement.
It effectively removes slitting debris, ensures the quality of woven products, avoids damage to the slitting blade, reduces production costs, and improves safety and production efficiency.
Smart Images
Figure CN224199544U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a plastic flat wire splitting machine, specifically a plastic flat wire splitting machine, and belongs to the technical field of plastic flat wire splitting machines. Background Technology
[0002] Plastic flat yarn has a wide range of applications in industry and daily life, such as weaving various packaging bags, shade nets, ropes, etc. Its production process usually includes film formation, film slitting, flat yarn stretching and shaping, and flat yarn winding or conveying to warp knitting machines. The slitting machine plays a key role in this process, undertaking the important tasks of film slitting and flat yarn stretching and shaping.
[0003] However, when traditional slitting machines cut films, the moment the blades come into contact with the film, due to the plastic or brittle properties of the material, the blades may cause some material to break or peel off when squeezing or shearing the film, forming fine debris. This debris adheres to the surface of the flat yarn, which may cause the surface of the flat yarn to be rough and uneven in thickness, affecting the strength and appearance of the subsequent woven products. In addition, the slitting point of the slitting blade is often fixed. After working for a long time, the slitting blade will heat up due to friction. This may not only burn the film yarn due to excessive temperature, but also cause the slitting point of the slitting blade to wear down, dull the blade edge, increase the frequency of blade replacement, and increase production costs. Utility Model Content
[0004] The purpose of this invention is to provide a plastic flat yarn splitting machine to solve the above problems. It can remove the debris generated during the splitting process, so as to avoid the debris affecting the strength and appearance of the subsequent woven products. At the same time as removing debris, it can accelerate the air circulation around the splitting blade, thereby avoiding the splitting blade temperature from getting too high and improving the safety of use.
[0005] This utility model achieves the above-mentioned objectives through the following technical solution: a plastic flat wire splitting machine includes a support base, a connecting column fixedly connected between two support bases, a chip removal structure on the support base, the chip removal structure including a connecting box and a fan, the connecting box fixedly connected to the support base, the fan installed at the top of the connecting box, an outer frame snapped onto the connecting box, a filter screen fixedly connected to the outer frame, a common connecting pipe fixedly connected between the two connecting boxes, multiple air inlets on the connecting pipe, a collection box snapped onto the connecting box, a blocking structure on the connecting box, and a cutting structure on the connecting column.
[0006] Preferably, the plurality of air inlets are linearly and equidistantly distributed, and two guide shafts are rotatably connected between the two support seats.
[0007] Preferably, the blocking structure includes a connecting seat and a screw. Two connecting seats are fixedly connected to the connecting box, and a screw is fixedly connected to the connecting seat. A baffle is movably connected to the outside of the screw. The baffle engages with the connecting seat, abuts against the outer frame, and abuts against the collection box. A knob is threadedly connected to the screw, and the knob abuts against the baffle.
[0008] Preferably, the slitting structure includes a support plate and a motor. Two support plates are fixedly connected to the connecting column, and the two support plates are rotatably connected to the same connecting shaft. Multiple connecting plates are fixedly connected to the connecting column, and a rotating shaft is rotatably connected to the connecting plate. The rotating shaft is provided with a fixing structure, and a stop block is engaged on the rotating shaft. A slitting blade abuts between the stop block and the rotating shaft. A second synchronous pulley is fixedly connected to the rotating shaft, and multiple second synchronous pulleys are fixedly connected to the connecting shaft. A second synchronous belt is wound between the second synchronous pulleys on the rotating shaft and the adjacent second synchronous pulleys on the connecting shaft.
[0009] Preferably, a motor is mounted on one of the support plates, a first synchronous pulley is fixedly connected to the output shaft of the motor, a first synchronous pulley is fixedly connected to the connecting shaft, and a first synchronous belt is wound between the two first synchronous pulleys.
[0010] Preferably, the overall cross-section of the stop block is T-shaped, the engagement part between the stop block and the rotating shaft is quadrangular prism-shaped, the stop block passes through the slitting blade, and the connecting shaft passes through the connecting plate.
[0011] Preferably, the plurality of slitting blades are linearly and equidistantly distributed, and an air inlet is provided directly below each slitting blade.
[0012] Preferably, the fixing structure includes a slider and an annular groove. The slider is slidably connected to the stop block, and the slider is provided with an annular groove. Two locking blocks are slidably connected to the stop block. One end of the locking block engages with the rotating shaft, and the other end of the locking block abuts against the slider. A spring is fixedly connected to the slider, and the spring abuts against the rotating shaft.
[0013] Preferably, the cross-section of the card block near the end of the rotating shaft is trapezoidal, and the two card blocks are symmetrically distributed about the middle of the rotating shaft.
[0014] The beneficial effects of this utility model are as follows: During use, the plastic film can be cut using the cutting structure. During the cutting process, two fans can be activated simultaneously. Under the action of the fans, the debris generated during the cutting process enters the connecting pipe through the air inlet with the gas, and then enters the connecting box. After entering the connecting box, the debris is filtered by the filter screen, and the filtered air is discharged from the fans. The filtered debris falls into the collection box for centralized collection, thus achieving the removal of debris during the cutting process and preventing debris from accumulating. The material adheres to the surface of the flat yarn, ensuring the strength and appearance of the subsequent woven products. While removing lint, it also accelerates the airflow around the slitting structure, preventing damage caused by prolonged operation at high temperatures and avoiding damage to the flat yarn, thus improving safety. The retaining structure allows for quick release of the outer frame and collection box, facilitating the emptying of debris from the collection box. Simultaneously, the outer frame can be pulled out of the connecting box to clean the filter screen. Regular cleaning of the filter screen prevents clogging, ensuring effective filtration. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 for Figure 1 The diagram shown is an enlarged view of the structure of part A.
[0017] Figure 3 This is a schematic diagram of the connection structure between the connecting column and the support plate of this utility model;
[0018] Figure 4 for Figure 3 The diagram shown is an enlarged view of the structure of section B.
[0019] Figure 5 for Figure 4 The diagram shown is an enlarged view of the C-section structure.
[0020] Figure 6 This is a schematic diagram of the connection structure between the connector and the screw of this utility model.
[0021] In the diagram: 1. Support base; 2. Connecting column; 3. Chip removal structure; 301. Connecting box; 302. Fan; 303. Outer frame; 304. Filter screen; 305. Connecting pipe; 306. Air inlet; 307. Collection box; 4. Baffle structure; 401. Connecting base; 402. Screw; 403. Baffle; 404. Knob; 5. Sliding structure; 501. Support plate; 502. Motor; 503. First synchronous pulley; 504. First synchronous belt; 505. Connecting shaft; 506. Connecting plate; 507. Second synchronous pulley; 508. Second synchronous belt; 509. Rotating shaft; 510. Stop block; 511. Sliding blade; 6. Fixing structure; 601. Slider; 602. Annular groove; 603. Locking block; 604. Spring; 7. Guide shaft. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-6 As shown, a plastic flat filament splitting machine includes a support base 1, a connecting column 2 fixedly connected between two support bases 1, a chip removal structure 3 provided on the support base 1, the chip removal structure 3 including a connecting box 301 and a fan 302, the connecting box 301 fixedly connected to the support base 1, the fan 302 installed at the top of the connecting box 301, an outer frame 303 snapped onto the connecting box 301, a filter screen 304 fixedly connected to the outer frame 303, a common connecting pipe 305 fixedly connected between two connecting boxes 301, multiple air inlets 306 provided on the connecting pipe 305, the multiple air inlets 306 being linearly and equidistantly distributed, a collection box 307 snapped onto the connecting box 301, a blocking structure 4 provided on the connecting box 301, and a cutting structure 5 provided on the connecting column 2.
[0024] As a technical optimization of this utility model, two guide shafts 7 are rotatably connected between the two support seats 1. Therefore, the plastic film before slitting can be guided by one guide shaft 7, and the flat wire after slitting can be guided by the other guide shaft 7.
[0025] As a technical optimization of this utility model, the blocking structure 4 includes a connecting seat 401 and a screw 402. Two connecting seats 401 are fixedly connected to the connecting box 301, and a screw 402 is fixedly connected to the connecting seat 401. A baffle 403 is movably connected to the outside of the screw 402. The baffle 403 engages with the connecting seat 401, thus positioning the baffle 403. The baffle 403 abuts against the outer frame 303 and the collection box 307. Therefore, the baffle 403 can fix both the outer frame 303 and the collection box 307. A knob 404 is threadedly connected to the screw 402. The knob 404 abuts against the baffle 403, thus fixing the baffle 403 through the abutment between the knob 404 and the baffle 403.
[0026] As a technical optimization of this utility model, the slitting structure 5 includes a support plate 501 and a motor 502. Two support plates 501 are fixedly connected to the connecting column 2, and the two support plates 501 can support the connecting shaft 505. The two support plates 501 are rotatably connected to the same connecting shaft 505. Therefore, when the connecting shaft 505 rotates, multiple second synchronous pulleys 507 can rotate synchronously. Multiple connecting plates 506 are fixedly connected to the connecting column 2, and a rotating shaft 509 is rotatably connected to the connecting plate 506. The rotating shaft 509 is provided with a fixing structure. Structure 6: A stop block 510 is engaged on the rotating shaft 509, and a slitting blade 511 abuts against the stop block 510 and the rotating shaft 509, so that the plastic film can be slit by the slitting blade 511. A second synchronous pulley 507 is fixedly connected to the rotating shaft 509, and a plurality of second synchronous pulleys 507 are fixedly connected to the connecting shaft 505. A second synchronous belt 508 is wound between the second synchronous pulley 507 on the rotating shaft 509 and the adjacent second synchronous pulley 507 on the connecting shaft 505, so that when the connecting shaft 505 rotates, the plurality of slitting blades 511 can rotate simultaneously.
[0027] As a technical optimization of this utility model, a motor 502 is installed on one of the support plates 501. A first synchronous pulley 503 is fixedly connected to the output shaft of the motor 502. A first synchronous pulley 503 is fixedly connected to the connecting shaft 505. A first synchronous belt 504 is wound between the two first synchronous pulleys 503. Therefore, when the output shaft of the motor 502 rotates, the connecting shaft 505 can rotate, thereby realizing the control of the connecting shaft 505.
[0028] As a technical optimization of this utility model, the overall cross-section of the stop block 510 is T-shaped, so the stop block 510 can block the slitting blade 511. The engaging part of the stop block 510 and the rotating shaft 509 is a quadrangular prism, so the stop block 510 and the slitting blade 511 can rotate together with the rotating shaft 509. The stop block 510 passes through the slitting blade 511, and the connecting shaft 505 passes through the connecting plate 506.
[0029] As a technical optimization of this utility model, the multiple cutting blades 511 are linearly and equidistantly distributed, and an air inlet 306 is provided directly below each cutting blade 511, so that the cut debris can easily enter the interior of the connecting pipe 305.
[0030] As a technical optimization of this utility model, the fixing structure 6 includes a slider 601 and an annular groove 602. The slider 601 is slidably connected to the stop block 510, so the slider 601 can block the two locking blocks 603, making the locking blocks 603 engage with the rotating shaft 509. The slider 601 is provided with an annular groove 602, so the locking blocks 603 can move into the interior of the annular groove 602, thereby facilitating the removal of the stop block 510 from the interior of the rotating shaft 509. The slider 601 is slidably connected to the stop block 510. Two locking blocks 603 are connected in a moving connection. One end of each locking block 603 engages with the rotating shaft 509, thereby fixing the stop block 510. The other end of each locking block 603 abuts against the slider 601. A spring 604 is fixedly connected to the slider 601, and the spring 604 abuts against the rotating shaft 509. Therefore, under the action of the spring 604, the slider 601 can always abut against the two locking blocks 603 when it is not pressed.
[0031] As a technical optimization of this utility model, the cross-section of the locking block 603 near the end of the rotating shaft 509 is trapezoidal, so that when the stop block 510 moves, the rotating shaft 509 can automatically abut against the locking block 603 and slide on the stop block 510. The two locking blocks 603 are symmetrically distributed about the middle of the rotating shaft 509. The engagement between the two locking blocks 603 and the rotating shaft 509 can improve the stability of fixing the stop block 510.
[0032] In use, this invention allows two support bases 1 to be installed on a flat wire slitting machine. One guide shaft 7 guides the plastic film before slitting, and the other guide shaft 7 guides the slitting flat wire. During slitting, the motor 502 is started, and the output shaft of the motor 502 rotates, driving the first synchronous pulley 503 to rotate. The first synchronous pulley 503 drives another first synchronous pulley 503 to rotate via the first synchronous belt 504. The rotation of the other first synchronous pulley 503 drives the rotating shaft 509 to rotate, which in turn drives multiple second synchronous pulleys 507 to rotate. The rotation of the second synchronous pulleys 507 on the rotating shaft 509 drives the first second synchronous pulleys 507 on the rotating shaft 509 via the second synchronous belt 508. The rotation of the second synchronous pulley 507, located on the rotating shaft 509, drives the rotating shaft 509 to rotate. The rotation of the rotating shaft 509 drives the stop block 510 to rotate, which in turn drives the slitting blade 511 to rotate. The rotation of multiple slitting blades 511 will achieve the slitting of the plastic film. During the slitting process, two fans 302 can be started simultaneously. Under the action of the fans 302, the debris generated during the slitting process will enter the interior of the connecting pipe 305 with the air through the air inlet 306, and then enter the interior of the connecting box 301 from the interior of the connecting pipe 305. After entering the interior of the connecting box 301, the debris will be filtered by the filter screen 304, and the filtered air will be discharged from the fan 302. The filtered debris will fall into the collection box. The internal structure of collection box 307 centrally collects debris, thus removing it from the slitting process and preventing it from adhering to the flat yarn surface. This ensures the strength and appearance of the subsequent woven products. Simultaneously, it accelerates the airflow around the slitting blade 511, preventing damage caused by prolonged operation at high temperatures and avoiding damage to the flat yarn, thereby improving safety. To clean the debris collected inside collection box 307, knob 404 is rotated. Once a certain distance is created between knob 404 and baffle 403, baffle 403 can be pulled to prevent it from engaging with connecting seat 401. Then, baffle 403 can be rotated to prevent it from obstructing collection box 307. Finally, the debris can be removed from the collection box. The collection box 307 can be pulled out from the inside of the connecting box 301 to empty debris. At the same time, the outer frame 303 can be pulled out from the inside of the connecting box 301 to clean the filter screen 304. Regular cleaning of the filter screen 304 can prevent clogging and ensure the filtration effect. When the slitting blade 511 needs to be replaced, the slider 601 can be pressed, the spring 604 will retract, and when one end of the slider 601 abuts against the rotating shaft 509, the locking block 603 will be located on one side of the annular groove 602. Then, the slitting blade 511 can be held and the stop block 510 can be pulled out from the inside of the rotating shaft 509. Finally, the slitting blade 511 can be removed from the stop block 510, thereby realizing the quick disassembly of the slitting blade 511 and facilitating the replacement of the slitting blade 511.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A plastic flat wire splitting machine, comprising a support base (1), characterized in that: A connecting column (2) is fixedly connected between the two support bases (1). A chip removal structure (3) is provided on the support base (1). The chip removal structure (3) includes a connecting box (301) and a fan (302). A connecting box (301) is fixedly connected to the support base (1). A fan (302) is installed on the top of the connecting box (301). An outer frame (303) is snapped onto the connecting box (301). A filter screen (304) is fixedly connected to the outer frame (303). The same connecting pipe (305) is fixedly connected between the two connecting boxes (301). Multiple air inlets (306) are provided on the connecting pipe (305). A collection box (307) is snapped onto the connecting box (301). A blocking structure (4) is provided on the connecting box (301). A cutting structure (5) is provided on the connecting column (2).
2. The plastic flat wire splitting machine according to claim 1, characterized in that: The multiple air inlets (306) are linearly and equidistantly distributed, and two guide shafts (7) are rotatably connected between the two support seats (1).
3. A plastic flat wire splitting machine according to claim 1, characterized in that: The blocking structure (4) includes a connecting seat (401) and a screw (402). Two connecting seats (401) are fixedly connected to the connecting box (301). A screw (402) is fixedly connected to the connecting seat (401). A baffle (403) is movably connected to the outside of the screw (402). The baffle (403) engages with the connecting seat (401). The baffle (403) abuts against the outer frame (303). The baffle (403) abuts against the collection box (307). A knob (404) is threadedly connected to the screw (402). The knob (404) abuts against the baffle (403).
4. A plastic flat wire splitting machine according to claim 1, characterized in that: The slitting structure (5) includes a support plate (501) and a motor (502). Two support plates (501) are fixedly connected to the connecting column (2). The two support plates (501) are rotatably connected to the same connecting shaft (505). Multiple connecting plates (506) are fixedly connected to the connecting column (2). A rotating shaft (509) is rotatably connected to the connecting plate (506). A fixing structure (6) is provided on the rotating shaft (509). A stop block (510) is engaged on the shaft (509), and a cutting blade (511) abuts against the stop block (510) and the shaft (509). A second synchronous pulley (507) is fixedly connected to the shaft (509), and a plurality of second synchronous pulleys (507) are fixedly connected to the connecting shaft (505). A second synchronous belt (508) is wound between the second synchronous pulley (507) on the shaft (509) and the adjacent second synchronous pulley (507) on the connecting shaft (505).
5. A plastic flat wire splitting machine according to claim 4, characterized in that: A motor (502) is mounted on one of the support plates (501), and a first synchronous pulley (503) is fixedly connected to the output shaft of the motor (502). A first synchronous pulley (503) is fixedly connected to the connecting shaft (505), and a first synchronous belt (504) is wound between the two first synchronous pulleys (503).
6. A plastic flat wire splitting machine according to claim 4, characterized in that: The overall cross-section of the stop block (510) is T-shaped, the engagement part of the stop block (510) and the rotating shaft (509) is a quadrangular prism, the stop block (510) passes through the slitting blade (511), and the connecting shaft (505) passes through the connecting plate (506).
7. A plastic flat wire splitting machine according to claim 4, characterized in that: The multiple slitting blades (511) are linearly and equidistantly distributed, and an air inlet (306) is provided directly below each slitting blade (511).
8. A plastic flat wire splitting machine according to claim 6, characterized in that: The fixed structure (6) includes a slider (601) and an annular groove (602). The slider (601) is slidably connected to the stop (510). The slider (601) is provided with an annular groove (602). Two locking blocks (603) are slidably connected to the stop (510). One end of the locking block (603) is engaged with the rotating shaft (509), and the other end of the locking block (603) abuts against the slider (601). A spring (604) is fixedly connected to the slider (601), and the spring (604) abuts against the rotating shaft (509).
9. A plastic flat wire splitting machine according to claim 8, characterized in that: The cross-section of the card block (603) near the end of the rotating shaft (509) is trapezoidal, and the two card blocks (603) are symmetrically distributed about the middle of the rotating shaft (509).