Pulverizer for processing corn byproducts

By introducing a movable adsorption mechanism and support plate structure into the iron removal box of the corn crusher, the problems of cylinder load and wear are solved, thereby reducing the protection and maintenance costs of the cylinder.

CN224208208UActive Publication Date: 2026-05-08JILIN TECH COLLEGE OF ELECTRONICS INFORMATION
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JILIN TECH COLLEGE OF ELECTRONICS INFORMATION
Filing Date
2025-03-17
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

When removing iron impurities, existing corn crushers subject the cylinder to additional loads and stresses, leading to increased wear, reduced sealing and lifespan, and high maintenance costs.

Method used

A magnetic removal box including a movable adsorption mechanism was designed. The cylinder load is reduced by the cooperation of the support plate and the dovetail groove, and the magnetic rod is easy to disassemble and replace by the cooperation of the fixing seat, bolts and fixing groove.

Benefits of technology

It effectively protects the cylinder, reduces wear and stress, extends cylinder life, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crusher for processing corn by-products, which relates to the technical field of crushers and comprises an iron removal box on a crusher body, a through groove is formed in one side of the iron removal box in a penetrating manner, and a positioning groove is formed in the inner wall of the iron removal box. A movable adsorption mechanism is arranged on the iron removal box, and a supporting plate which can be clamped outside the iron removal box and can slide is fixedly connected to the adsorption mechanism. Through cooperative use of the supporting plate and the dovetail groove, in the process of removing iron impurities, extra load and stress borne by the air cylinder can be reduced, and the air cylinder is protected.
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Description

Technical Field

[0001] This utility model belongs to the field of crusher technology, specifically a crusher for processing corn by-products. Background Technology

[0002] Corn by-products refer to various by-products generated during corn processing, mainly including solid by-products, liquid by-products and gaseous by-products.

[0003] Chinese Patent Publication No. CN216025405U discloses a corn crusher, including a crusher body and an iron removal box. Through holes are provided on both sides of the iron removal box, and mounting plates are inserted into the through holes. Several magnets are fixedly connected between the two mounting plates. Pulling one mounting plate away from the crusher body allows the magnets to be pulled out. This application provides a convenient way to clean the magnets. However, existing devices have drawbacks. Due to incomplete removal of iron impurities during corn processing, iron impurities are mixed into the corn byproducts. Existing devices require removing the magnets from the iron removal box to clean these impurities, directly causing the cylinder to bear additional load and stress. This not only increases cylinder wear but may also adversely affect the cylinder's sealing and service life. Over time, the cylinder's performance and reliability will significantly decrease, increasing equipment maintenance costs and downtime. Utility Model Content

[0004] The present invention aims to solve the technical problems existing in the prior art; to this end, the present invention proposes a crusher for processing corn by-products.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A crusher for processing corn by-products includes an iron removal box on the crusher body, a through groove is provided on one side of the iron removal box, and a positioning groove is provided on the inner wall of the iron removal box.

[0007] The iron removal box is equipped with a movable adsorption mechanism, and a support plate that can be fixedly connected to the adsorption mechanism and can slide outside the iron removal box is also fixedly connected to it.

[0008] As a further embodiment of this utility model: the adsorption mechanism includes a first mounting plate that is snapped into the through groove and a second mounting plate that is snapped into the positioning groove, and a detachable magnetic rod is provided between the first mounting plate and the second mounting plate.

[0009] As a further embodiment of this utility model: the through groove comprises a groove body one and a groove body two, wherein the groove body two has the same dimensions as the positioning groove.

[0010] As a further embodiment of this utility model: a dovetail groove adapted to the support plate is provided through one side of the iron removal box, and one side of the dovetail groove cavity is open, and the dovetail groove is connected to the groove body.

[0011] As a further embodiment of this utility model: the outer surface of the support plate is flush with the outer surface of the iron removal box, and the outer surface of the mounting plate is flush with the outer surface of the iron removal box.

[0012] As a further embodiment of this utility model: both mounting plate one and mounting plate two are fixedly connected to a fixing seat, and the fixing seat is threaded with a bolt.

[0013] As a further embodiment of this utility model: a fixing groove is provided at the bottom of the outer surface of the magnetic rod, and one side of the fixing groove cavity is open.

[0014] As a further embodiment of this utility model: a fixing block is bonded to the fixing groove, and the fixing block is threadedly connected to the bolt.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. By using the support plate and the dovetail groove in combination, this application can reduce the additional load and stress on the cylinder during the removal of iron impurities, thus protecting the cylinder.

[0017] 2. This application allows for the assembly and disassembly of the magnetic rod on mounting plate one and mounting plate two through the combined use of a fixing seat, bolts, fixing groove, and fixing block, facilitating replacement when the magnetic rod is damaged. Attached Figure Description

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is a perspective view of the iron removal box of this utility model;

[0020] Figure 3 This is a perspective view of the adsorption mechanism and support plate of this utility model;

[0021] Figure 4 This is a perspective view of the iron removal box of this utility model after the adsorption mechanism and support plate have been removed;

[0022] Figure 5 This is an exploded view of mounting plate one, mounting plate two, and magnetic rod of this utility model.

[0023] In the diagram: 1. Crusher body; 2. Iron removal box; 3. Through groove; 31. Tank body one; 32. Tank body two; 4. Positioning groove; 5. Adsorption mechanism; 51. Mounting plate one; 52. Mounting plate two; 53. Magnetic rod; 54. Cylinder; 6. Support plate; 7. Dovetail groove; 8. Fixing seat; 9. Bolt; 10. Fixing groove; 11. Fixing block. Detailed Implementation

[0024] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] Example 1

[0026] Please see Figures 1-5 As shown, this application provides a pulverizer for processing corn by-products, including an iron removal box 2 on the pulverizer body 1, a through groove 3 through one side of the iron removal box 2, and a positioning groove 4 on the inner wall of the iron removal box 2.

[0027] The iron removal box 2 is equipped with a movable adsorption mechanism 5, and a support plate 6 that can be fixedly connected to the adsorption mechanism 5 and can slide while being locked outside the iron removal box 2. During the removal of iron impurities, the cylinder 54 is activated, which in turn drives the mounting plate 51 to move, thereby driving the support plate 6, the magnetic rod 53, and the mounting plate 52 to move. Since the overall length of the support plate 6 is longer than the length of the magnetic rod 53, when the magnetic rod 53 is moved out of the iron removal box 2, the support plate 6 is still locked in the dovetail groove 7, thereby reducing the additional load and stress on the cylinder 54 and protecting the cylinder 54.

[0028] The adsorption mechanism 5 includes a first mounting plate 51 that is snapped into the through groove 3 and a second mounting plate 52 that is snapped into the positioning groove 4. A detachable magnetic rod 53 is provided between the first mounting plate 51 and the second mounting plate 52. A cylinder 54 is fixedly connected to the outside of the iron removal box 2. The cylinder 54 is electrically connected to an external power source and is controlled by an external control program. The cylinder 54 is fixedly connected to the first mounting plate 51.

[0029] The through groove 3 consists of a first groove body 31 and a second groove body 32, and the second groove body 32 has the same size as the positioning groove 4.

[0030] The iron removal box 2 has a dovetail groove 7 that is adapted to the support plate 6 through one side. The dovetail groove 7 has an opening on one side and is connected to the groove body 31.

[0031] The outer surface of the support plate 6 is flush with the outer surface of the iron removal box 2, and the outer surface of the mounting plate 51 is flush with the outer surface of the iron removal box 2.

[0032] Example 2

[0033] Based on Example 1, see Figure 5 As shown.

[0034] Both mounting plate 1 (51) and mounting plate 2 (52) are fixedly connected to a mounting base 8, and the mounting base 8 is threaded with a bolt 9.

[0035] A fixing groove 10 is provided at the bottom of the outer surface of the magnetic rod 53, and one side of the fixing groove 10 is open.

[0036] A fixing block 11 is bonded to the fixing groove 10, and the fixing block 11 is threadedly connected to the bolt 9. When the magnetic rod 53 needs to be replaced, the magnetic rod 53 can be removed from the mounting plate 1 51 and the mounting plate 2 52 by unscrewing the bolt 9 from the fixing block 11.

[0037] The working principle of this utility model is as follows: During the removal of ferrous impurities, the cylinder 54 is activated, which in turn moves the mounting plate 51, thereby moving the support plate 6, the magnetic rod 53, and the mounting plate 52. Since the overall length of the support plate 6 is longer than the length of the magnetic rod 53, when the magnetic rod 53 is moved out of the iron removal box 2, the support plate 6 remains locked in the dovetail groove 7, thus reducing the additional load and stress on the cylinder 54 and protecting it. When the magnetic rod 53 needs to be replaced, it can be removed from the mounting plate 51 and the mounting plate 52 by unscrewing the bolt 9 from the fixing block 11.

[0038] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. A pulverizer for processing corn by-products, comprising an iron removal box (2) on the pulverizer body (1), characterized in that: A through groove (3) is provided on one side of the iron removal box (2), and a positioning groove (4) is provided on the inner wall of the iron removal box (2). The iron removal box (2) is provided with a movable adsorption mechanism (5), and a support plate (6) that can be stuck outside the iron removal box (2) and can slide is fixedly connected to the adsorption mechanism (5). The through groove (3) consists of a first groove body (31) and a second groove body (32), and the second groove body (32) has the same size as the positioning groove (4); The iron removal box (2) has a dovetail groove (7) that is adapted to the support plate (6) through one side. The dovetail groove (7) has an opening on one side and is connected to the first trough body (31). The overall length of the support plate (6) is longer than the length of the magnetic rod (53).

2. The pulverizer for processing corn by-products according to claim 1, characterized in that, The adsorption mechanism (5) includes a first mounting plate (51) that is snapped into the through groove (3) and a second mounting plate (52) that is snapped into the positioning groove (4). A detachable magnetic rod (53) is provided between the first mounting plate (51) and the second mounting plate (52).

3. A pulverizer for processing corn by-products according to claim 2, characterized in that, The outer surface of the support plate (6) is flush with the outer surface of the iron removal box (2), and the outer surface of the mounting plate (51) is flush with the outer surface of the iron removal box (2).

4. A pulverizer for processing corn by-products according to claim 2, characterized in that, Mounting plate one (51) and mounting plate two (52) are both fixedly connected to mounting bases (8), and bolts (9) are threadedly connected to the mounting bases (8).

5. A pulverizer for processing corn by-products according to claim 4, characterized in that, A fixing groove (10) is provided at the bottom of the outer surface of the magnetic rod (53), and one side of the fixing groove (10) is open.

6. A pulverizer for processing corn by-products according to claim 5, characterized in that, A fixing block (11) is bonded in the fixing groove (10), and the fixing block (11) is threadedly connected to the bolt (9).

Citation Information

Patent Citations

  • Corn crusher

    CN216025405U