Cooling and shaping device for PCM composite material battery pack upper cover

By using a combination of multiple edge pressing mechanisms and a water-cooled cooler in the PCM composite battery pack top cover shaping device, the problems of slow natural cooling speed and uneven finished product quality are solved, achieving rapid cooling and high-quality shaping effect.

CN224210339UActive Publication Date: 2026-05-08LI YANG SHAN HU XIN CAI LIAO KE JI YOU XIAN GONG SI
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LI YANG SHAN HU XIN CAI LIAO KE JI YOU XIAN GONG SI
Filing Date
2025-06-06
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing PCM composite material battery pack cover shaping devices have slow natural cooling speeds and low efficiency, and a single shaping method cannot guarantee the quality of the finished product.

Method used

Multiple edge pressing mechanisms are used to apply pressure to the edges of the external mold body, and a water-cooled cooler is used to exchange heat with the circulating cold water inside the inner support mold body, thereby improving the shaping speed and the quality of the finished product.

Benefits of technology

It accelerates the cooling and shaping speed of the PCM composite material battery pack cover, and improves the quality of the finished product and the uniformity of its appearance structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling and shaping device for an upper cover of a PCM (pulse code modulation) composite material battery pack, which comprises an outer pressing die body, an edge pressing mechanism, an air cylinder, a water-cooled cooler and an inner supporting die body, the edge pressing mechanisms are arranged at the positions of all the containing holes distributed in the platen. According to the utility model, the structural design is reasonable, and pressure is applied to the corresponding edge part of the outer pressing die body through the plurality of distributed edge pressing mechanisms, so that a high-temperature workpiece to be cooled and shaped between the outer pressing die body and the inner supporting die body can be subjected to force application, extrusion and positioning; the contact sufficiency between the structural shape of each part of the to-be-cooled and shaped workpiece and the mold structure can be improved, circulating cold water enters the inner supporting mold body to perform heat exchange cooling on the to-be-cooled and shaped workpiece in cooperation with operation of a water-cooled cooler, the cooling and shaping speed of the to-be-cooled and shaped workpiece is increased, and the finished product quality is high; and the appearance structure is more uniform.
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Description

Technical Field

[0001] This utility model relates to the field of PCM composite material battery pack cover shaping and processing, specifically a PCM composite material battery pack cover cooling and shaping device. Background Technology

[0002] PCM composite material is a rapid prototyping technology based on fast-curing epoxy prepreg and compression molding. It uses continuous long glass fibers, resulting in high tensile strength and is widely used in battery pack manufacturing. Currently, existing PCM composite battery pack cover shaping devices suffer from slow natural cooling and low efficiency. Furthermore, the large size of the PCM composite battery pack cover means that a single shaping fixture cannot guarantee the quality of the extruded product. Utility Model Content

[0003] The purpose of this invention is to provide a cooling and shaping device for the top cover of a PCM composite material battery pack in order to solve the above-mentioned problems.

[0004] This utility model achieves the above-mentioned objective through the following technical solution: a cooling and shaping device for a PCM composite battery pack cover, comprising an outer pressure mold, a side pressure mechanism, a platform, a cylinder, a water-cooled cooler, and an inner support mold. The outer pressure mold and the inner support mold form a cooling and shaping placement space for the workpiece to be cooled and shaped. The circulation channel structure located inside the inner support mold is connected to the water-cooled cooler. The side pressure mechanism is provided at each placement hole distributed on the platform.

[0005] The edge pressing mechanism includes an L-shaped block, a strip-shaped pressing block, and a U-shaped component. The movable connecting hole on one side of the L-shaped block is movably connected to the outer end of the piston rod on the cylinder via a rotating shaft. The movable connecting hole on the other side of the L-shaped block is rotatably connected to the inside of the U-shaped component via a rotating shaft. A strip-shaped pressing block is fixedly installed at one end of the L-shaped block. The strip-shaped pressing block moves to contact the corresponding structural part at the edge of the outer pressing mold body.

[0006] Preferably, the cylinder body end is fixedly connected to the bottom opening of the mounting hole.

[0007] Preferably, the bottom of the U-shaped component is fixedly connected to one side of the top opening of the mounting hole.

[0008] Preferably, the platform is installed on the top of the frame, and the bottom of the platform is fixedly connected to the corresponding part of the water-cooled cooler.

[0009] Preferably, a control cabinet is installed at the bottom of the frame.

[0010] Preferably, a control switch is installed at one of the corners of the top of the platform.

[0011] Compared with the prior art, the advantages of this utility model are as follows: by applying pressure to the edge parts corresponding to the outer pressure mold body through multiple distributed edge pressure mechanisms, it can not only apply force to squeeze and position the workpiece to be cooled and shaped at a high temperature between the outer pressure mold body and the inner support mold body, but also improve the fullness of contact between the structural shape of each part of the workpiece to be cooled and shaped and the mold structure. In addition, the operation of the water-cooled cooler allows circulating cold water to enter the interior of the inner support mold body to exchange and cool the high temperature on the workpiece to be cooled and shaped, thereby accelerating the cooling and shaping speed of the workpiece to be cooled and shaped, resulting in high product quality and a more uniform appearance structure. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a perspective view of the overall structure of this utility model;

[0014] Figure 2 This is a partial three-dimensional view of the overall structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the connection structure of the edge pressing mechanism of this utility model.

[0016] In the diagram: 1. External pressure mold body; 2. Side pressure mechanism; 210. L-shaped block; 211. Movable connection hole; 220. Strip pressure block; 230. U-shaped part; 3. Platform; 310. Placement hole; 4. Cylinder; 410. Piston rod; 5. Water-cooled cooler; 510. Internal support mold body; 6. Control cabinet; 7. Control switch; 8. Frame; 9. Workpiece to be cooled and shaped. Detailed Implementation

[0017] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0019] In the description of this utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] Please see Figure 1-3 As shown, a cooling and shaping device for a PCM composite battery pack cover includes an outer pressure mold 1, a side pressure mechanism 2, a platform 3, a cylinder 4, a water-cooled cooler 5, and an inner support mold 510. The outer pressure mold 1 and the inner support mold 510 form a cooling and shaping placement space for the workpiece 9 to be cooled and shaped. The circulation channel structure located inside the inner support mold 510 is connected to the water-cooled cooler 5. The side pressure mechanism 2 is provided at each placement hole 310 distributed on the platform 3.

[0021] The edge pressing mechanism 2 includes an L-shaped block 210, a strip pressing block 220, and a U-shaped component 230. The movable connecting hole 211 on one side of the L-shaped block 210 is movably connected to the outer end of the piston rod 410 on the cylinder 4 via a rotating shaft. The movable connecting hole 211 on the other side of the L-shaped block 210 is rotatably connected to the inside of the U-shaped component 230 via a rotating shaft. The strip pressing block 220 is fixedly installed at one end of the L-shaped block 210. The strip pressing block 220 contacts the corresponding structural part at the edge of the outer pressing mold body 1 by moving.

[0022] The cylinder body end of the cylinder 4 is fixedly connected to the bottom opening of the mounting hole 310; the bottom of the U-shaped part 230 is fixedly connected to one side of the top opening of the mounting hole 310.

[0023] The platform 3 is installed on the top of the frame 8, and the bottom of the platform 3 is fixedly connected to the corresponding part of the water-cooled cooler 5. A control cabinet 6 is installed at the bottom of the frame 8, and a control switch 7 is installed at one of the corners of the top of the platform 3.

[0024] Working principle: The hot workpiece 9 to be cooled and shaped is placed on the inner support mold 510, and then the outer pressure mold 1 is placed on the outside of the workpiece 9 to be cooled and shaped. Then, the cylinder 4 extends and drives the movable L-shaped block 210 to rotate sideways with the rotating connection part at the U-shaped part 230 as the rotation point. This causes the strip pressure block 220 connected to the corresponding end of the L-shaped block 210 to press on the corresponding part of the edge of the outer pressure mold 1. The outer pressure mold 1 and the inner support mold 510 can apply force to squeeze and shape the workpiece 9 to be cooled and shaped. At the same time, the water-cooled cooler 5 runs and circulates cold water into the inner support mold 510 to exchange heat and cool the high temperature of the workpiece 9 to be cooled and shaped, thus accelerating the cooling and shaping speed of the workpiece 9 to be cooled and shaped.

[0025] Compared with existing technologies, the difference lies in the fact that multiple distributed edge pressing mechanisms 2 apply pressure to the corresponding edge parts of the outer pressing mold body 1, which can not only forcefully squeeze and position the high-temperature workpiece 9 to be cooled and shaped between the outer pressing mold body 1 and the inner supporting mold body 510, but also improve the fullness of contact between the structural shape of each part of the workpiece 9 to be cooled and shaped and the mold structure. In addition, the operation of the water-cooled cooler 5 allows circulating cold water to enter the inner supporting mold body 510 to exchange and cool the high temperature of the workpiece 9 to be cooled and shaped, thereby accelerating the cooling and shaping speed of the workpiece 9 to be cooled and shaped, resulting in high-quality finished products with more uniform appearance and structure.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0027] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A cooling and shaping device for a PCM composite material battery pack cover, characterized in that: The device includes an outer pressure mold (1), a side pressure mechanism (2), a platform (3), a cylinder (4), a water-cooled cooler (5), and an inner support mold (510). The outer pressure mold (1) and the inner support mold (510) form a cooling and shaping placement space for the workpiece (9) to be cooled and shaped. The circulation channel structure inside the inner support mold (510) is connected to the water-cooled cooler (5). The side pressure mechanism (2) is provided at each placement hole (310) distributed on the platform (3). The edge pressing mechanism (2) includes an L-shaped block (210), a strip pressing block (220), and a U-shaped component (230). The movable connecting hole (211) on one side of the L-shaped block (210) is movably connected to the outer end of the piston rod (410) on the cylinder (4) via a rotating shaft. The movable connecting hole (211) on the other side of the L-shaped block (210) is rotatably connected to the inside of the U-shaped component (230) via a rotating shaft. The strip pressing block (220) is fixedly installed at one end of the L-shaped block (210). The strip pressing block (220) moves to contact the corresponding structural part at the edge of the outer pressing mold body (1).

2. The PCM composite material battery pack cover cooling and shaping device according to claim 1, characterized in that: The cylinder body end of the cylinder (4) is fixedly connected to the bottom opening of the mounting hole (310).

3. The PCM composite material battery pack cover cooling and shaping device according to claim 1, characterized in that: The bottom of the U-shaped part (230) is fixedly connected to one side of the top opening of the mounting hole (310).

4. The PCM composite material battery pack cover cooling and shaping device according to claim 1, characterized in that: The platform (3) is installed on the top of the frame (8), and the bottom of the platform (3) is fixedly connected to the corresponding part of the water-cooled cooler (5).

5. The PCM composite material battery pack cover cooling and shaping device according to claim 4, characterized in that: A control cabinet (6) is installed at the bottom inside the frame (8).

6. The PCM composite material battery pack cover cooling and shaping device according to claim 1, characterized in that: A control switch (7) is installed at one of the corners of the top of the platform (3).