Axial magnetic flux disc type motor rotor structure

By designing an aluminum alloy disc and permanent magnet structure, combined with mounting blocks, clamping blocks, and anti-slip textures, the problem of thin and easily loosened motor rotor discs was solved, achieving higher operational stability and efficiency.

CN224218169UActive Publication Date: 2026-05-08DONGGUAN TIANYI MOTOR MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN TIANYI MOTOR MFG CO LTD
Filing Date
2024-11-18
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

The existing motor rotor disc is thin and easily rusted and weathered, which leads to loosening and unstable operation, increasing the operating burden.

Method used

It adopts an axial flux disc motor rotor structure, with an aluminum alloy disc body, and is equipped with permanent magnets, mounting blocks, clamping blocks, a flipping shaft, and anti-slip texture to enhance structural stability and friction.

Benefits of technology

It improves the operational stability and efficiency of the motor rotor, reduces the loosening and detachment of thin structures, and lowers the operating burden.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnetic flux disc type motor rotors, in particular to an axial magnetic flux disc type motor rotor structure, which comprises a disc body, a plurality of permanent magnets arranged on the disc body, a rubber surface arranged on the side wall of the disc body and used for reducing scratches, and a plurality of placement blocks arranged on the disc body and used for fixing the permanent magnets. A plurality of second extension plates used for improving stability are arranged on the tray body, a plurality of anti-skid lines are arranged on the tray body, and the placement blocks are fixed to the tray body through fasteners and are annularly arranged on the tray body. Through the arrangement of the first extension plate and the second extension plate, the overall operation stability of the tray body in the operation process can be improved, meanwhile, the thickness of one side of the tray body can be increased through the second extension plate, compared with the prior art, the thickness of one side of the tray body can be increased, light and thin structures are reduced, the operation efficiency of the tray body is improved, and the service life of the tray body is prolonged. And the operation burden is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of magnetic flux disk motor rotor technology, and in particular to an axial magnetic flux disk motor rotor structure. Background Technology

[0002] The motor rotor is a rotating component in an electric motor. It is usually composed of copper coils and an iron core, or a slow-moving rotor composed of aluminum conductors and copper fans, or a skeleton rotor composed of fine wires. In a DC motor, current passes through the coils to form a magnetic field, which drives the rotor to rotate. In an AC motor, the changing magnetic field generates an electric force, which drives the rotor to rotate.

[0003] The existing motor rotor disc is made entirely of thin metal, which can effectively improve the stability of the motor rotor during operation. However, because the motor rotor disc is thin and light, it will rust and weather after long-term use, resulting in holes and loosening. This will not only reduce the operating stability of the motor rotor, but also increase the operating burden on the motor rotor.

[0004] To address this, we designed an axial flux disk type motor rotor structure. Utility Model Content

[0005] The purpose of this invention is to propose an axial flux disk type motor rotor structure to solve the problem of thin and light structure in existing technologies.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An axial flux disc type motor rotor structure includes a disc body, on which a plurality of permanent magnets are provided, and the sidewall of the disc body is provided with a rubber surface for reducing scratches;

[0008] The disk body is provided with multiple mounting blocks for fixing permanent magnets, multiple second extension plates for improving stability, and multiple anti-slip textures.

[0009] Preferably, the mounting block is fixed to the disc body by fasteners, and the mounting block is arranged in a ring shape on the disc body.

[0010] Preferably, the mounting block is symmetrically provided with clamping blocks for limiting the permanent magnet, and the inner wall of the clamping block abuts against the permanent magnet.

[0011] Preferably, the disc body is provided with a plurality of flip shafts, and the flip shafts are fixedly connected to the disc body by fasteners. The flip shafts are provided with a first extension plate, and the second extension plate is fixedly connected to the flip shafts by fasteners. The first extension plate is provided with fixing bolts for fixing.

[0012] Preferably, the mounting block has a groove, a balancing block for improving stability is provided in the groove, and a plurality of support columns for fixing the balancing block are provided in the groove.

[0013] Preferably, the anti-slip texture is formed in a ring shape on the bottom of the disc.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. By setting the first extension plate and the second extension plate, the overall operational stability of the disc body can be improved during operation. At the same time, the second extension plate can increase the thickness of one side of the disc body. Compared with the prior art, it can increase the thickness of one side of the disc body, reduce the occurrence of thin structures, and thus improve the efficiency of the disc body during operation and reduce the operational burden.

[0016] 2. By setting up the placement block and the clamping block, this utility model can effectively increase the stability of the permanent magnet during the installation process. At the same time, the clamping block can reduce the permanent magnet from falling off during the operation of the disc, further improving the stability of the disc during operation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the axial flux disk type motor rotor structure proposed in this utility model;

[0018] Figure 2 This is a top view of an axial flux disk type motor rotor structure proposed in this utility model;

[0019] Figure 3 for Figure 2 Enlarged view of the structure of the Chinese A-label;

[0020] Figure 4 This is a diagram of the bottom structure of the rotor of an axial flux disk motor proposed in this utility model.

[0021] In the diagram: 1. Disc body; 2. Permanent magnet; 3. Mounting block; 4. Clamping block; 5. Flipping shaft; 6. First extension plate; 7. Fixing bolt; 8. Second extension plate; 9. Balance block; 10. Support column; 11. Anti-slip texture. Detailed Implementation

[0022] Reference Figures 1-4An axial flux disc type motor rotor structure includes a disc body 1, which is made of aluminum alloy as in the prior art. Compared with the prior art, the disc body 1 is thicker overall, which can effectively improve stability during the covering process and reduce the burden during operation. The permanent magnet 2 is a magnet that can maintain its magnetism for a long time in the prior art, called a permanent magnet. The rubber surface is set on the outer side of the disc body 1 and extends along the inner edge of the side wall of the disc body 1 to the top, which can effectively reduce the phenomenon of the disc body 1 falling off during operation, thereby increasing the overall friction.

[0023] The disk body 1 is provided with multiple mounting blocks 3 for fixing permanent magnets 2. The mounting blocks 3 are made of metal that does not affect the magnetic field in the existing technology, so as to avoid the different magnetic fields affecting the use of permanent magnets 2. The mounting blocks 3 are fixed to the disk body 1 by fasteners. The fasteners are auxiliary connecting components in the existing technology, which improve the connection strength between the two and facilitate disassembly and maintenance in the future. The mounting blocks 3 are arranged in a ring on the disk body 1. There are a total of ten mounting blocks 3. The specific number can be customized according to the number of permanent magnets 2.

[0024] The mounting block 3 is symmetrically provided with clamping blocks 4 for limiting the permanent magnet 2. The clamping blocks 4 are made of aluminum alloy in the prior art. Their main purpose is to ensure that the permanent magnet 2 is always kept in a tight state on the mounting block 3, so as to prevent the disk 1 from falling off during operation. The inner wall of the clamping block 4 abuts against the permanent magnet 2. The two sides of the clamping block 4 are fixedly connected to the mounting block 3 by welding, thereby ensuring the stability of the permanent magnet 2 on the mounting block 3.

[0025] The disc body 1 is provided with multiple second extension plates 8 for improving stability. The second extension plates 8 are used to increase the thickness of one side of the disc body 1 and the overall stability during operation. The disc body 1 is provided with multiple flip shafts 5. The flip shafts 5 are existing technology, with one half embedded in the disc body 1 and the other half exposed on the disc body 1. The flip shafts 5 are fixed around the disc body 1 by fasteners, which increases the overall stability and service life. The flip shafts 5 are fixedly connected to the disc body 1 by fasteners. The fasteners are existing auxiliary connecting components, which improve the connection strength between the two and facilitate disassembly and maintenance in the future. The flip shafts 5 are provided with first extension plates 6. The first extension plates 6 are extensions of the second extension plates 8, which are used to increase the thickness of the surface of the disc body 1 and improve operational stability. The second extension plates 8 are fixedly connected to the flip shafts 5 by fasteners. The fasteners are existing auxiliary connecting components, which improve the connection strength between the two and facilitate disassembly and maintenance in the future. The first extension plates 6 are provided with fixing bolts 7 for fixing. The fixing bolts 7 are existing technology, which are used to fix one end of the first extension plates 6 to reduce the phenomenon of falling off.

[0026] The mounting block 3 has a groove inside it for arranging the balance block 9 below. The ventilation effect of the groove can improve the stability of the disc 1. The balance block 9 is made of steel and is used to increase the stability of the mounting block 3 on the disc 1. Multiple support columns 10 are provided in the groove to fix the balance block 9. The support columns 10 are auxiliary components.

[0027] Multiple anti-slip patterns 11 are provided on the disc body 1. The anti-slip patterns 11 are auxiliary structures. The anti-slip patterns 11 are arranged in a ring at the bottom of the disc body 1, which can improve the contact effect at the bottom of the disc body 1 and improve the overall friction.

[0028] The working principle of this utility model is as follows:

[0029] The disk body 1 is made of aluminum alloy and is thicker than traditional designs, which helps maintain stability during the covering process and reduces the burden during operation. The permanent magnets 2, which maintain their magnetism over a long period, are placed in mounting blocks 3 on the disk body 1. The mounting blocks 3 are made of a metal material that does not affect the magnetic field and are fixed to the disk body 1 with fasteners for easy disassembly and maintenance. Each mounting block 3 has symmetrically arranged clamping blocks 4, which are welded to the mounting blocks 3 to ensure that the permanent magnets 2 remain firmly in contact, preventing them from falling off during operation. The disk body 1 has multiple second extension plates 8 to increase the thickness on one side and improve overall operational stability. The disk body 1 also has a flip shaft 5, half of which is embedded inside the disk body 1, and the other half is exposed. The flip shaft 5 is fixed around its perimeter with fasteners, increasing overall stability and service life. The first extension plate 6 on the flip shaft 5 serves as an extension of the second extension plate 8, further increasing the surface thickness of the disk body 1 and operational stability. The mounting blocks 3 have grooves inside, in which balance blocks 9, made of steel, are arranged to increase stability. Multiple support columns 10 are also provided in the groove as auxiliary components to further fix the balance block 9. The bottom of the disc 1 is provided with annular anti-slip texture 11, which is an auxiliary structure that only improves the contact effect and overall friction of the bottom of the disc 1.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An axial flux disc type motor rotor structure, comprising a disc body (1), wherein a plurality of permanent magnets (2) are provided on the disc body (1), and the sidewall of the disc body (1) is provided with a rubber surface for reducing scratches, characterized in that... ; The disk (1) is provided with a plurality of mounting blocks (3) for fixing permanent magnets (2), the disk (1) is provided with a plurality of second extension plates (8) for improving stability, and the disk (1) is provided with a plurality of anti-slip textures (11).

2. The axial flux disk type motor rotor structure according to claim 1, characterized in that, The mounting block (3) is fixed to the disc body (1) by fasteners, and the mounting block (3) is arranged in a ring on the disc body (1).

3. The axial flux disk type motor rotor structure according to claim 2, characterized in that, The mounting block (3) is symmetrically provided with clamping blocks (4) for limiting the permanent magnet (2), and the inner wall of the clamping block (4) abuts against the permanent magnet (2).

4. The axial flux disk type motor rotor structure according to claim 3, characterized in that, The disc body (1) is provided with multiple flip shafts (5), and the flip shafts (5) are fixedly connected to the disc body (1) by fasteners. The flip shafts (5) are provided with a first extension plate (6), and the second extension plate (8) is fixedly connected to the flip shafts (5) by fasteners. The first extension plate (6) is provided with fixing bolts (7) for fixing.

5. The axial flux disk type motor rotor structure according to claim 4, characterized in that, The mounting block (3) has a groove, and a balance block (9) for improving stability is provided in the groove. Multiple support columns (10) for fixing the balance block (9) are provided in the groove.

6. The axial flux disk type motor rotor structure according to claim 5, characterized in that, The anti-slip texture (11) is formed in a ring shape on the bottom of the disc (1).