Aluminum block calendering forming waste recovery equipment

By designing a device that includes a housing, motor, rotating shaft, wheel, belt, gear, and crushing teeth, the problem of uneven particle size in the recycling of aluminum block rolling waste was solved, achieving efficient crushing and uniform recycling, improving smelting efficiency and reducing production costs.

CN224388869UActive Publication Date: 2026-06-23SUZHOU ZHANGSHAN METAL PROD TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU ZHANGSHAN METAL PROD TECH CO LTD
Filing Date
2025-05-30
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing aluminum ingot rolling and forming waste recycling equipment suffers from uneven waste particle size during the crushing process, with a high proportion of excessively large or small particles, which affects smelting efficiency and quality. There is a lack of effective sorting and collection devices and improvements to the crushing effect.

Method used

A device comprising a housing, motor, rotating shaft, impeller, belt, gears, and crushing teeth was designed. It achieves efficient crushing through gear transmission and controls the feeding speed through an adjustment mechanism to avoid waste accumulation and overflow, thereby improving particle size uniformity.

Benefits of technology

It achieves efficient crushing and uniform recycling of waste materials, improves smelting efficiency and quality, and reduces raw material waste and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to waste recovery technical field discloses a kind of aluminium block calendering forming waste recovery equipment, including shell, the top surface right part rear side of shell is fixedly connected with motor, the output end of motor is fixedly connected with rotating shaft, the outer wall right side of rotating shaft is fixedly connected with runner one, the outer wall rotationally connected with belt of runner one, the other side rotationally connected with runner two of belt, the middle part of runner two is fixedly connected with rotating rod one, the outer wall middle part of rotating rod one is fixedly connected with gear one, the outer wall left side of rotating rod one is fixedly connected with broken tooth one, the front side of gear one is engagedly connected with gear two.In the utility model, rotating shaft is rotated by motor output power, rotating shaft rotates transmission gear to rotate, gear rotates and drives broken tooth to rotate, to realize the crushing recovery to waste, improve work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of waste recycling technology, and in particular to a waste recycling device for aluminum block rolling forming. Background Technology

[0002] Aluminum ingot rolling is a metal processing technology that transforms aluminum ingots into thin sheets or plates with specific shapes and sizes. Based primarily on the plastic deformation characteristics of metals, aluminum ingot rolling applies external force to the aluminum ingot, causing continuous plastic flow under the action of rollers. This alters the thickness, shape, and size of the aluminum ingot, gradually transforming it into a sheet or plate material that meets the requirements. Products obtained through aluminum ingot rolling have a wide range of applications. In the food packaging industry, aluminum foil is used for wrapping and preserving food. In the construction industry, aluminum plates can be used as curtain wall and roofing materials, offering advantages such as aesthetics, corrosion resistance, and lightweight. In the electronics industry, rolled aluminum products can be used to make heat sinks and casing components. In the transportation sector, aluminum alloy sheets are widely used in automobiles and aircraft for body and wing structural components, reducing weight and energy consumption while meeting strength requirements. However, the process generates waste, necessitating the use of aluminum ingot rolling waste recycling equipment.

[0003] Currently available aluminum ingot rolling and forming waste recycling equipment mainly consists of crushing equipment and adjustment devices. During operation, the crusher is started, and the discharge port size is adjusted according to the waste size and output requirements. Larger pieces of waste are evenly fed into the crusher's inlet, breaking them into smaller pieces for recycling. However, these systems lack proper sorting and collection devices, or the collection process is poorly designed. To address these issues, existing technologies only add sorting and collection devices at the collection stage, setting up screens of different sizes to initially separate large waste from small waste and aluminum shavings, or using multi-channel collection systems with dedicated collection channels for different waste shapes. However, these technologies do not improve the crushing effect. After crushing, the waste has uneven particle size, with a high proportion of excessively large or small particles, affecting smelting efficiency and quality, and failing to meet usage requirements. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an aluminum block rolling forming waste recycling device, which aims to improve the existing technology that does not improve the crushing effect, resulting in uneven particle size and a high proportion of excessively large or small particles after crushing, which affects the smelting efficiency and quality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an aluminum block rolling forming waste recycling device, comprising a housing, a motor fixedly connected to the rear right side of the top surface of the housing, a rotating shaft fixedly connected to the output end of the motor, a first rotating wheel fixedly connected to the right side of the outer wall of the rotating shaft, a belt rotatably connected to the outer wall of the first rotating wheel, a second rotating wheel rotatably connected to the other side of the belt, a first rotating rod fixedly connected to the middle of the second rotating wheel, a first gear fixedly connected to the middle of the outer wall of the first rotating rod, a first crushing tooth fixedly connected to the left side of the outer wall of the first rotating rod, a second gear meshing with the front side of the first gear, a second rotating rod fixedly connected to the middle of the second gear, a second crushing tooth fixedly connected to the left side of the outer wall of the second gear, and an adjustment mechanism provided at the nozzle of the housing for adjusting the feeding speed of the waste.

[0006] As a further description of the above technical solution:

[0007] The adjustment mechanism includes a base plate, a handle is fixedly connected to the center of the front side of the base plate, sliders are fixedly connected to the left and right sides of the base plate, a sliding groove is opened at the bottom of the housing, a limit rod is slidably connected to the bottom right side of the housing, a limit hole is opened at the front right side of the base plate, and an anti-slip sleeve is fixedly connected to the outer wall of the handle.

[0008] As a further description of the above technical solution:

[0009] A nameplate is fixedly connected to the front left side of the housing, and the nameplate is threaded with fixing screws around its perimeter.

[0010] As a further description of the above technical solution:

[0011] A handle is fixedly connected to the middle of the front and rear sides of the housing, and an anti-slip sleeve is fixedly connected to the middle of the outer wall of the handle.

[0012] As a further description of the above technical solution:

[0013] A battery is fixedly connected to the rear left side of the housing, and a controller is fixedly connected to the front left side of the housing.

[0014] As a further description of the above technical solution:

[0015] A cover plate is rotatably connected to the top surface of the housing, and a protective shell is fixedly connected to the right side of the housing.

[0016] As a further description of the above technical solution:

[0017] A pivot is rotatably connected to the rear side of the cover plate, and a handle is fixedly connected to the front side of the top of the cover plate.

[0018] As a further description of the above technical solution:

[0019] A fixing block is fixedly connected to the left side of the motor, and a feed port is opened in the middle of the top surface of the housing.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, when recycling aluminum block rolling waste, the cover plate is opened, the waste is put into the shell, the motor is started to drive the rotating shaft and the wheel, and the crushing teeth crush the waste through belt and gear transmission to achieve efficient recycling.

[0022] 2. In this utility model, by pulling the handle on the base plate, the base plate slides in the groove at the bottom of the housing, and the base plate is fixed by the limiting rod, thereby controlling the feeding speed, avoiding the accumulation and overflow of waste material caused by excessive or too fast feeding, reducing raw material waste, improving raw material utilization, and reducing production costs. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the housing of an aluminum block rolling and forming waste recycling equipment proposed in this utility model;

[0024] Figure 2 This is a structural diagram of the base plate of an aluminum block rolling forming waste recycling equipment proposed in this utility model;

[0025] Figure 3 This utility model provides a motor structure diagram for an aluminum block rolling forming waste recycling device.

[0026] Figure 4 This is a schematic diagram of the battery structure of an aluminum block rolling and forming waste recycling device proposed in this utility model;

[0027] Figure 5 This is a schematic diagram of the protective shell structure of an aluminum block rolling and forming waste recycling equipment proposed in this utility model.

[0028] Legend:

[0029] 1. Housing; 2. Adjustment mechanism; 201. Base plate; 202. Handle; 203. Slider; 204. Slide groove; 205. Limiting rod; 206. Limiting hole; 207. Anti-slip sleeve II; 3. Motor; 4. Rotating shaft; 5. Rotating wheel I; 6. Belt; 7. Rotating wheel II; 8. Rotating rod I; 9. Gear I; 10. Crushing tooth I; 11. Gear II; 12. Rotating rod II; 13. Crushing tooth II; 14. Nameplate; 15. Fixing screw; 16. Handle; 17. Anti-slip sleeve I; 18. Battery; 19. Controller; 20. Cover plate; 21. Rotating shaft; 22. Handle; 23. Protective shell; 24. Fixing block; 25. Feed inlet. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model provides an aluminum block rolling forming waste recycling device, including a housing 1. A motor 3 is fixedly connected to the rear right side of the top surface of the housing 1. A rotating shaft 4 is fixedly connected to the output end of the motor 3. A first rotating wheel 5 is fixedly connected to the right side of the outer wall of the rotating shaft 4. A belt 6 is rotatably connected to the outer wall of the first rotating wheel 5. A second rotating wheel 7 is rotatably connected to the other side of the belt 6. A first rotating rod 8 is fixedly connected to the middle of the second rotating wheel 7. A first gear 9 is fixedly connected to the middle of the outer wall of the first rotating rod 8. A first crushing tooth 10 is fixedly connected to the left side of the outer wall of the first rotating rod 8. A second gear 11 is meshed with the front side of the first gear 9. A second rotating rod 12 is fixedly connected to the middle of the second gear 11. A second crushing tooth 13 is fixedly connected to the left side of the outer wall of the second gear 11. An adjustment mechanism 2 is provided at the nose of the housing 1. The adjustment mechanism 2 is used to adjust the feeding speed of the waste.

[0032] Specifically, a motor 3 is fixedly connected to the rear right side of the top surface of the housing 1. The output end of the motor 3 is fixedly connected to a rotating shaft 4. A first wheel 5 is fixedly connected to the right side of the outer wall of the rotating shaft 4. A belt 6 is rotatably connected to the outer wall of the first wheel 5. A second wheel 7 is rotatably connected to the other side of the belt 6. A rotating rod 8 is fixedly connected to the middle of the second wheel 7. A gear 9 is fixedly connected to the middle of the outer wall of the rotating rod 8. A breaking tooth 10 is also fixedly connected to the left side of the outer wall of the rotating rod 8. The front side of the gear 9 meshes with another gear 11. A rotating rod 12 is fixedly connected to the middle of the gear 11, and a breaking tooth 13 is fixedly connected to the left side of the outer wall of the gear 11.

[0033] Please see the appendix Figure 2 - Appendix Figure 3The adjustment mechanism 2 includes a base plate 201. A handle 202 is fixedly connected to the center of the front side of the base plate 201. Slider 203s are fixedly connected to both the left and right sides of the base plate 201 to ensure that the slider 203s can slide smoothly in the slide groove 204. The bottom of the housing 1 is provided with a slide groove 204. A limit rod 205 is slidably connected to the bottom right side of the housing 1. The function of the limit rod 205 is to provide physical restriction when the base plate 201 moves to a certain position to prevent damage that may be caused by excessive movement. A limit hole 206 is provided at the front right side of the base plate 201 to ensure that the base plate 201 stays stably in a specific position. An anti-slip sleeve 207 is fixedly connected to the outer wall of the handle 202. The material and design of the anti-slip sleeve 207 allow the user to obtain better friction when gripping, thereby reducing the possibility of slippage.

[0034] Specifically, a handle 202 is fixedly connected to the center of the front side of the base plate 201, allowing the user to easily grip and move the entire device. Sliders 203 are fixedly connected to both sides of the base plate 201, allowing the base plate 201 to move smoothly along a specific track or path. To further enhance the stability and functionality of the device, a groove 204 is specially provided at the bottom of the housing 1. The size and shape of the groove 204 match the slider 203, ensuring that the slider 203 can slide smoothly within the groove 204. A limit rod is slidably connected to the bottom right side of the housing 1. 205. The function of the limiting rod 205 is to provide physical restriction when the base plate 201 moves to a certain position, preventing damage that may be caused by excessive movement. For further precise control and positioning, a limiting hole 206 is specially opened on the front right side of the base plate 201. The limiting hole 206 works in conjunction with the limiting rod 205 to ensure that the base plate 201 stays stably in a specific position. In order to improve the user's comfort and grip stability, an anti-slip sleeve 207 is fixedly connected to the outer wall of the handle 202. The material and design of the anti-slip sleeve 207 allow the user to obtain better friction when gripping, thereby reducing the possibility of slippage.

[0035] Please see the appendix Figure 3 - Appendix Figure 4 A nameplate 14 is fixedly connected to the front left side of the housing 1. The nameplate 14 is threaded with fixing screws 15 around its perimeter to ensure its firmness. A handle 16 is fixedly connected to the middle of the front and rear sides of the housing 1. An anti-slip sleeve 17 is fixedly connected to the middle of the outer wall of the handle 16 to increase the friction when gripping and improve safety. A battery 18 is fixedly connected to the rear left side of the housing 1 to provide necessary power support for the equipment. A controller 19 is fixedly connected to the front left side of the housing 1, through which the equipment can be easily operated and controlled.

[0036] Specifically, a nameplate 14 is fixedly connected to the front left side of the housing 1. The nameplate 14 is secured with screws 15 around its perimeter by threads to ensure its firmness. Handles 16 are fixedly connected to the middle of the front and rear sides of the housing 1. These handles 16 not only facilitate user handling but also have anti-slip sleeves 17 fixedly connected to their outer walls to increase friction when gripping and improve safety. In addition, a battery 18 is fixedly connected to the rear left side of the housing 1 to provide necessary power support for the device. A controller 19 is fixedly connected to the front left side of the housing 1, which allows for convenient operation and control of the device.

[0037] Please see the appendix Figure 3 - Appendix Figure 5 A cover plate 20 is rotatably connected to the top surface of the housing 1. A protective shell 23 is fixedly connected to the right side of the housing 1 to provide additional protection. A rotating shaft 21 is rotatably connected to the rear side of the cover plate 20, which allows the cover plate 20 to be opened and closed flexibly. A handle 22 is fixedly connected to the front side of the top surface of the cover plate 20, which allows the user to easily open or close the cover plate 20. A fixing block 24 is fixedly connected to the left side of the motor 3, which helps to stabilize the position of the motor 3 and ensure its normal operation. A feed port 25 is opened in the middle of the top surface of the housing 1, through which materials can be conveniently fed into the interior of the housing 1.

[0038] Specifically, a cover plate 20 is rotatably connected to the top surface of the housing 1, and a protective shell 23 is fixedly connected to the right side of the housing 1 to provide additional protection. A rotating shaft 21 is rotatably connected to the rear part of the cover plate 20, which allows the cover plate 20 to be opened and closed flexibly. For ease of operation, a handle 22 is fixedly connected to the front part of the top surface of the cover plate 20, and the user can easily open or close the cover plate 20 through the handle 22. A fixing block 24 is fixedly connected to the left side of the motor 3, which helps to stabilize the position of the motor 3 and ensure its normal operation. For convenient material input, a feed port 25 is provided in the middle of the top surface of the housing 1, through which materials can be conveniently fed into the interior of the housing 1.

[0039] Working principle: When it is necessary to recycle the waste material from aluminum block rolling, the cover plate 20 is rotated open on the outer wall of the rotating shaft 21 by the handle 22, and the waste material is put into the inside of the housing 1 through the feed port 25. The motor 3 is started to output power to drive the rotating shaft 4 to rotate. The rotation of the rotating shaft 4 drives the first rotating wheel 5 to rotate. The rotation of the first rotating wheel 5 drives the second rotating wheel 7 to rotate through the belt 6. The rotation of the second rotating wheel 7 drives the first rotating rod 8 to rotate. The rotation of the first rotating rod 8 drives the first gear 9 to rotate. The rotation of the first gear 9 drives the second gear 11 to rotate. The rotation of the second gear 11 drives the second rotating rod 12 to rotate. The rotation of the second rotating rod 12 drives the second crushing tooth 13 to cooperate with the first crushing tooth 10 to crush the waste material, thereby realizing the crushing and recycling of waste material and improving work efficiency.

[0040] By pulling the base plate 201 through the handle 202, the slider 203 fixedly connected to the left and right sides of the base plate 201 slides inside the groove 204 opened at the bottom of the housing 1, and the base plate 201 is fixed by the limit rod 205, so as to control the feeding speed, avoid the accumulation or overflow of waste material in the equipment due to excessive or too fast feeding, reduce raw material waste, improve raw material utilization, and reduce production costs.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A waste recycling device for aluminum ingot rolling and forming, comprising a housing (1), characterized in that: A motor (3) is fixedly connected to the rear right side of the top surface of the housing (1). A rotating shaft (4) is fixedly connected to the output end of the motor (3). A first rotating wheel (5) is fixedly connected to the right side of the outer wall of the rotating shaft (4). A belt (6) is rotatably connected to the outer wall of the first rotating wheel (5). A second rotating wheel (7) is rotatably connected to the other side of the belt (6). A first rotating rod (8) is fixedly connected to the middle of the second rotating wheel (7). A first gear (9) is fixedly connected to the middle of the outer wall of the first rotating rod (8). A first crushing tooth (10) is fixedly connected to the left side of the outer wall of the first rotating rod (8). A second gear (11) is meshed with the front side of the first gear (9). A second rotating rod (12) is fixedly connected to the middle of the second gear (11). A second crushing tooth (13) is fixedly connected to the left side of the outer wall of the second gear (11). An adjustment mechanism (2) is provided at the nose of the housing (1). The adjustment mechanism (2) is used to adjust the feeding speed of the waste material.

2. The aluminum block rolling forming waste recycling equipment according to claim 1, characterized in that: The adjustment mechanism (2) includes a base plate (201), a handle (202) is fixedly connected to the center of the front side of the base plate (201), sliders (203) are fixedly connected to the left and right sides of the base plate (201), a sliding groove (204) is provided at the bottom of the housing (1), a limit rod (205) is slidably connected to the bottom right side of the housing (1), a limit hole (206) is provided at the front right side of the base plate (201), and an anti-slip sleeve (207) is fixedly connected to the outer wall of the handle (202).

3. The aluminum block rolling forming waste recycling equipment according to claim 1, characterized in that: A nameplate (14) is fixedly connected to the front left side of the housing (1), and fixing screws (15) are threaded around the nameplate (14).

4. The aluminum block rolling forming waste recycling equipment according to claim 1, characterized in that: A handle (16) is fixedly connected to the middle of the front and rear sides of the housing (1), and an anti-slip sleeve (17) is fixedly connected to the middle of the outer wall of the handle (16).

5. The aluminum block rolling forming waste recycling equipment according to claim 1, characterized in that: A battery (18) is fixedly connected to the rear left side of the housing (1), and a controller (19) is fixedly connected to the front left side of the housing (1).

6. The aluminum block rolling forming waste recycling equipment according to claim 1, characterized in that: A cover plate (20) is rotatably connected to the top surface of the housing (1), and a protective shell (23) is fixedly connected to the right side of the housing (1).

7. The aluminum block rolling forming waste recycling equipment according to claim 6, characterized in that: A rotating shaft (21) is rotatably connected to the rear side of the cover plate (20), and a handle (22) is fixedly connected to the front side of the top of the cover plate (20).

8. The aluminum block rolling forming waste recycling equipment according to claim 1, characterized in that: A fixing block (24) is fixedly connected to the left side of the motor (3), and a feed inlet (25) is opened in the middle of the top surface of the housing (1).