Insulation board cutting mechanism
By designing an insulation board cutting mechanism, utilizing the thermal melting cutting of the cutting coil and automated control, the problem of low efficiency in manual cutting was solved, the contact area between the insulation board and the aerated concrete board was increased, and the strength of the blocks was improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAOXING SHANGYU KEYUAN SELF INSULATION WALL MATERIAL CO LTD
- Filing Date
- 2025-08-27
- Publication Date
- 2026-06-23
AI Technical Summary
In existing technologies, manual cutting of insulation boards is inefficient and the cutting is not standardized, making it difficult to effectively increase the contact area between foam boards and aerated concrete boards.
Design an insulation board cutting mechanism, including a cutting coil, a lifting cylinder, a sliding component, a support component, a drive component, and a pressing cylinder. Improve cutting efficiency and accuracy through automated cutting, and increase the contact area by utilizing the thermal melting effect of the cutting coil.
This technology enables efficient and standardized cutting of insulation boards, increases the contact area between foam boards and aerated concrete boards, and improves the overall strength of the blocks.
Smart Images
Figure CN224391374U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a cutting mechanism for foam insulation boards, which cuts the insulation board on both sides in the lateral direction to increase the contact area with the aerated concrete board and improve the strength of the entire block composed of the insulation board and the aerated concrete board. Background Technology
[0002] Blocks are a type of building material, mainly composed of foam boards and aerated concrete boards. Since foam boards and aerated concrete boards are two different materials, a larger contact area makes it easier to ensure the bonding between the two. To increase the contact area between the foam boards and aerated concrete boards, the current method is to cut them manually with knives. This method has limited efficiency and the cutting is not standardized. Utility Model Content
[0003] The purpose of this utility model is to provide an insulation board cutting mechanism, and the technical problem to be solved is to provide an insulation board cutting structure that improves cutting efficiency.
[0004] An insulation board cutting mechanism includes a cutting coil, a lifting cylinder, a sliding assembly, a worktable, a support assembly, and a drive assembly. The cutting coil is fixed to the lifting cylinder via the support assembly, and the lifting cylinder slides on the worktable via the sliding assembly, which is driven by the drive assembly. The support assembly includes a first support and a sleeve rod. The cutting coil is fixed to the first support, and the sleeve rod is assembled with and fixed to the lifting cylinder on the first support. The sliding assembly includes a guide rail, a slide block, and a slide table. The lifting cylinder is fixed to the slide table and slides synchronously with it. The slide table is fixed to the worktable via the slide block and the guide rail, and the slide block and the guide rail form a sliding fit. The worktable has a straight hole, and the lifting cylinder moves linearly along the straight hole.
[0005] The cutting coil has two coils arranged symmetrically at intervals, and the shape of the cutting coil in contact with the foam board is triangular.
[0006] The support assembly also includes a second support; the second support is fixed on the first support, and the second support has two symmetrically spaced supports, each of which is equipped with a smoking hood.
[0007] The support assembly also includes a positioning rod and a positioning cylinder; the positioning cylinder is installed on the first support, and the positioning rod is inserted into the positioning cylinder to position the lifting cylinder.
[0008] The workbench is also equipped with a pressing cylinder for pressing down and fixing the insulation board.
[0009] The insulation board cutting mechanism also includes a drive assembly, which includes a motor, a gear, and a rack; the motor is fixed on the slide, the gear rotates synchronously with the motor shaft and meshes with the rack, and the rack is fixed on the worktable.
[0010] The beneficial effects of this utility model are as follows: By designing a cutting coil, which heats up when energized to melt and cut the foam insulation board, ensuring consistent cutting specifications and significantly improving the cutting effect; by designing a support assembly, which fixes the cutting coil, lifting cylinder, and fume hood, ensuring the normal operation of the cutting board; by designing a lifting cylinder, which cooperates with the sliding assembly and drive assembly, to achieve longitudinal cutting of the insulation board; and by designing a pressing cylinder, which fixes the insulation board before cutting, ensuring the accuracy of the cutting. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the insulation board cutting mechanism;
[0012] Figure 2 This is a schematic diagram of the insulation board cutting mechanism from another angle;
[0013] Figure 3 This is a front view of the insulation board cutting mechanism;
[0014] Figure 4 This is a schematic diagram showing the assembly of the cutting coil, bracket assembly, and fume hood;
[0015] Figure 5 This is a schematic diagram showing the cutting coil, bracket assembly, and smoke hood from another angle.
[0016] In the picture
[0017] 1. Cutting coils;
[0018] 2. Bracket assembly; 21. First bracket; 22. Second bracket; 23. Sleeve rod; 24. Positioning rod; 25. Positioning cylinder;
[0019] 3. Lifting cylinder;
[0020] 4. Sliding assembly; 41. Guide rail; 42. Slide block; 43. Slide table;
[0021] 5. Workbench; 51. Straight hole;
[0022] 6. Drive components, 61. Motor, 62. Gear.
[0023] 7. Downward-pressing cylinder;
[0024] 8. Smoking hood;
[0025] 9. Insulation board. Detailed Implementation
[0026] Please refer to Figures 1 to 5 The insulation board cutting mechanism shown in the figure mainly consists of a cutting coil 1, a support assembly 2, a lifting cylinder 3, a sliding assembly 4, a worktable 5, and a drive assembly 6. This design utilizes the cutting coil 1 to replace manual cutting. The lifting cylinder 3, sliding assembly 4, support assembly 2, and drive assembly 6 work together with the cutting coil 1 to achieve automatic cutting of the insulation board 9. In practical applications, the shape, structure, material, and quantity of the above components can be optimized, existing components can be used for equivalent replacement, or additional components can be added.
[0027] The cutting coil 1 in the figure is mainly used to cut the insulation board 9. It has two coils arranged symmetrically at intervals. Each cutting coil 1 has an arrow-like structure with a triangular shape at the end, which allows for straight and curved cuts on the insulation board 9. The cutting coil 1 is an electrically heated type, meaning that when energized, it acts like a heating wire to melt and cut the foam board, ensuring a smooth cut.
[0028] The bracket assembly 2 in the figure is mainly used to fix the cutting coil 1 and the fumigation hood 8, and is also assembled with the lifting cylinder 3. The bracket assembly 2 mainly consists of a first bracket 21, a second bracket 22, a sleeve rod 23, a positioning rod 24, and a positioning cylinder 25. The first bracket 21 is a plate-shaped structure with a cutting coil 1 installed at each end. The second bracket 22 is installed on the first bracket 21. The second bracket 22 is an L-shaped profile structure similar to angle iron, which facilitates the fixing of the fumigation hood 8. The fumigation hood 8 is arranged at an angle in the figure. The sleeve rod 23 is a conventional cylindrical rod structure, which is assembled with the air rod of the lifting cylinder 3, so that the cutting coil 1 and the fumigation hood 8 can be lifted and lowered under the action of the lifting cylinder 3. The positioning rod 24 and the positioning cylinder 25 are conventional structural designs, which are mainly used for positioning the lifting cylinder 3 to ensure the smooth lifting and lowering of the lifting cylinder 3.
[0029] The lifting cylinder 3 in the figure is mainly used to drive the cutting coil 1 to rise and fall. It is a conventional cylinder structure. It can drive the cutting coil 1 to rise and fall through the bracket assembly 2, thereby cutting the insulation boards arranged in sequence.
[0030] The sliding component 4 in the figure is mainly used for the sliding of the lifting cylinder 3. This sliding component 4 has a conventional structure of guide rail 41, slide block 42, and slide table 43. The lifting cylinder 3 is fixed on the slide table 43 to maintain synchronous sliding with it. The slide table 43 is assembled with the guide rail 41 via the slide block 42, forming a single unit that slides on the guide rail 41. The guide rail 41 is fixed to the worktable 5. Thus, the slide table 43 can slide longitudinally under the drive of the drive component 6. Its main function is to drive the lifting cylinder 3 to move longitudinally as shown in the figure, thereby driving the cutting coil 1 to move longitudinally for cutting.
[0031] The workbench 5 in the figure is a rectangular plate structure. Components such as the sliding assembly 4 are installed on the workbench 5. The workbench 5 mainly utilizes the straight hole 51 structure designed on it, which provides space to facilitate the longitudinal movement of the lifting cylinder 3. During the cutting process, in order to prevent the insulation board from moving, multiple pressing cylinders 7 can be installed on both sides of the workbench 5 to press down and fix the insulation board 9.
[0032] The drive assembly 6 in the diagram mainly drives the slide 43. It can employ various drive types, such as chain, belt, or gear 62 structures. The diagram uses a gear 62 structure, which is a combination of motor 61, gear 62, and rack; the rack is not shown in the diagram. Motor 61 is fixed to the slide 43. Gear 62 rotates synchronously with the shaft of motor 61 and meshes with the rack, which is fixed to the worktable 5. Thus, when motor 61 rotates, the engagement of gear 62 and rack drives the slide 43.
[0033] The specific embodiments described above are merely illustrative of the present technical solution and are not intended to limit the present technical solution. In the description of the present technical solution, it should be noted that terms such as "upper" and "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are only for the convenience of describing the present technical solution and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present technical solution.
[0034] Furthermore, in the description of this technical solution, it should be noted that, unless otherwise explicitly specified and limited, the terms "fixed" and "fitting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this technical solution according to the specific circumstances.
[0035] Although embodiments of the present technical solution have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present technical solution, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An insulation board cutting mechanism, characterized in that: The system includes a cutting coil (1), a lifting cylinder (3), a sliding assembly (4), a worktable (5), a support assembly (2), and a drive assembly (6). The cutting coil (1) is fixed to the lifting cylinder (3) via the support assembly (2), and the lifting cylinder (3) slides on the worktable (5) via the sliding assembly (4), which is driven by the drive assembly (6). The support assembly (2) includes a first support (21) and a sleeve rod (23). The cutting coil (1) is fixed to the first support (21), and the sleeve rod (23) is... The lifting cylinder (3) is assembled and fixed on the first bracket (21); the sliding assembly (4) includes a guide rail (41), a slide block (42), and a slide table (43); the lifting cylinder (3) is fixed on the slide table (43) and slides synchronously with the slide table (43). The slide table (43) is fixed on the worktable (5) through the slide block (42) and the guide rail (41). The slide block (42) and the guide rail (41) form a sliding fit; the worktable (5) has a straight hole (51), and the lifting cylinder (3) moves linearly along the straight hole (51).
2. The insulation board cutting mechanism according to claim 1, characterized in that: The cutting coil (1) has two coils arranged symmetrically at intervals, and the shape of the cutting coil (1) in contact with the foam board is triangular.
3. The insulation board cutting mechanism according to claim 1, characterized in that: The bracket assembly (2) further includes a second bracket (22); the second bracket (22) is fixed on the first bracket (21), and the second bracket (22) has two and is arranged symmetrically at intervals, and each second bracket (22) is provided with a smoking hood (8).
4. The insulation board cutting mechanism according to claim 1, characterized in that: The bracket assembly (2) includes a positioning rod (24) and a positioning cylinder (25); the positioning cylinder (25) is installed on the first bracket (21), and the positioning rod (24) is inserted into the positioning cylinder (25) to position the lifting cylinder (3).
5. The insulation board cutting mechanism according to claim 1, characterized in that: The workbench (5) also has a pressing cylinder (7) for pressing down and fixing the insulation board (9).
6. The insulation board cutting mechanism according to claim 1, characterized in that: The insulation board cutting mechanism also includes a drive assembly (6), which includes a motor (61), a gear (62), and a rack (63). The motor (61) is fixed on the slide (43), the gear (62) rotates synchronously with the shaft of the motor (61) and meshes with the rack (63), and the rack (63) is fixed on the worktable (5).