Connector pin detection device

Abstract

This utility model discloses a connector PIN pin detection device, including a housing with a cover plate on the top and a base on the bottom. A partition is installed inside the housing, dividing it into an installation cavity and a connection cavity. A battery holder is installed on one side of the installation cavity, containing a battery. An LED detection module is connected to the output end of the battery holder, and several probes are connected to the output end of the LED detection module. These probes penetrate the partition and extend to its lower side. This utility model, through direct electrical conduction between the probes and the PIN pins, combined with LED display, effectively avoids misjudgments and omissions caused by subjective human judgment, significantly reducing product defect rates. By using LEDs as the display terminal for detection results, the on / off state of the detection results is presented intuitively. Operators can quickly understand the detection status without complex training, improving the smoothness of the production process, increasing detection efficiency and accuracy, and reducing labor costs and product defect rates.

Description

Technical Field

[0001] This utility model belongs to the field of automated testing technology, specifically relating to a connector PIN pin testing device. Background Technology

[0002] In electric vehicles and energy storage systems, the battery swapping connector, as the only electrical connection interface between the battery pack and the equipment, undertakes the core function of stable power and signal transmission. This connector needs to simultaneously realize mixed connections of multiple functions such as high voltage, low voltage, communication, and grounding. Among them, the PIN pins are key electronic components for realizing electrical connections, and their assembly status directly affects the performance of the connector. Once the PIN pins are misinstalled or missing, it will lead to abnormal power transmission, causing problems such as vehicle equipment damage and service interruption. Under extreme operating conditions, it may even cause serious safety hazards such as leakage and fire. Therefore, there is an urgent need for a connector PIN pin detection device to accurately identify the missing or misinstalled PIN pins of the battery swapping connector. Utility Model Content

[0003] In view of the problems mentioned above in the background art, the purpose of this utility model is to provide a connector PIN pin detection device.

[0004] To achieve the above-mentioned technical objectives, the technical solution adopted by this utility model is as follows:

[0005] A connector PIN detection device includes a housing, a cover plate installed on the top of the housing, a base installed on the bottom of the housing, a partition plate installed inside the housing, the partition plate dividing the housing into two parts to form an installation cavity and a connection cavity, a battery holder installed on one side inside the installation cavity, a battery installed inside the battery holder, an LED detection module connected to the output end of the battery holder, and a plurality of probes connected to the output end of the LED detection module, the plurality of probes penetrating the partition plate and extending to its lower side.

[0006] Furthermore, the top outer side of the housing is provided with a positioning groove, the outer side of the cover plate is provided with a bent plate, and the inner side of the bent plate is provided with a positioning protrusion at the corresponding positioning groove. This structural design facilitates stable installation of the cover plate.

[0007] Furthermore, the battery is a rechargeable battery, and the output end of the battery holder is connected to an electrical connection wire. This electrical connection wire is located inside the connection cavity and is connected to the LED detection module. This structural design facilitates the reuse of the battery, while the connection cavity protects and stores the electrical connection wire, making the overall structure more organized and convenient for the installation, disassembly, and daily maintenance of the equipment.

[0008] Further specifying, the LED detection module includes a mounting base installed within a mounting cavity, on which several LEDs are mounted. The bottom of each LED is connected to a conductive rod, which is installed within a connection cavity. Probes are positioned at the bottom of the conductive rods, and the number and arrangement of the probes are adapted to the specifications and installation position of the PIN pins of the object to be tested. This structural design facilitates connection and testing with the object to be tested.

[0009] Furthermore, a switch is also installed within the mounting cavity, and this switch is connected to the LED detection module. This structural design allows for the control of the LED detection module's on and off states.

[0010] The beneficial effects of this utility model are as follows: By directly electrically connecting the probe and the PIN pin, and using LED lights for display, this utility model can effectively avoid misjudgment and omission caused by subjective human judgment, significantly reducing product defect rate and subsequent rework costs. Utilizing a more intuitive and convenient interaction, the LED lights serve as the display terminal for the test results, presenting the results intuitively in a lit-on / off state. Operators can quickly understand the test status without complex training. This simple and clear interactive design effectively lowers the operating threshold, reduces production errors caused by human misreading of data, and improves the smoothness of the production process. It can quickly and accurately detect whether the assembled PIN pins are installed correctly, and displays the test results intuitively through LED lights, improving testing efficiency and accuracy, and reducing labor costs and product defect rate. Attached Figure Description

[0011] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings;

[0012] Figure 1 This is a schematic diagram of the axial structure of a connector PIN pin detection device according to an embodiment of the present invention;

[0013] Figure 2 This is a cross-sectional structural diagram of a connector PIN pin detection device according to an embodiment of the present invention;

[0014] Figure 3 This is an exploded view of a connector PIN pin detection device according to an embodiment of the present invention;

[0015] Figure 4 This is an enlarged structural diagram of point A of a connector PIN pin detection device according to an embodiment of the present invention;

[0016] Figure 5 This is a cross-sectional structural diagram of a connector PIN pin detection device in use according to an embodiment of the present invention;

[0017] The symbols for the main components are explained below:

[0018] 1. Housing; 2. Cover; 3. Base; 4. Partition; 5. Mounting cavity; 6. Connecting cavity; 7. Battery holder; 8. Battery; 9. LED detection module; 10. Probe; 11. Positioning groove; 12. Bending plate; 13. Positioning protrusion; 14. Electrical connection wire; 15. Assembly seat; 16. LED light; 17. Conductive rod; 18. Switch; 19. Object to be tested. Detailed Implementation

[0019] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0020] like Figure 1-5 As shown, this utility model discloses a connector PIN detection device. A cover plate 2 is installed on the top of the housing 1, a base 3 is installed on the bottom of the housing 1, and a partition plate 4 is installed inside the housing 1. The partition plate 4 divides the housing 1 into two parts to form an installation cavity 5 and a connection cavity 6. A battery holder 7 is installed on one side inside the installation cavity 5, and a battery 8 is installed inside the battery holder 7. An LED detection module 9 is connected to the output end of the battery holder 7, and a plurality of probes 10 are connected to the output end of the LED detection module 9. The plurality of probes 10 penetrate the partition plate 4 and extend to its lower side.

[0021] Preferably, the top outer side of the housing 1 is provided with a positioning groove 11, and the outer side of the cover plate 2 is provided with a bent plate 12. The inner side of the bent plate 12 is provided with a positioning protrusion 13 corresponding to the positioning groove 11. This structural design facilitates the stable installation of the cover plate 2. In practice, other installation structure shapes for the housing 1 and the cover plate 2 can also be considered depending on the specific circumstances.

[0022] Preferably, the battery 8 is a rechargeable battery, and the output end of the battery holder 7 is connected to an electrical connection cable 14. The electrical connection cable 14 is located inside the connection cavity 6 and is connected to the LED detection module 9. This structural design facilitates the reuse of the battery 8, while the connection cavity protects and stores the electrical connection cable, making the overall structure more organized and convenient for the installation, disassembly, and daily maintenance of the equipment. In practice, other connection structure shapes for the battery holder 7 can also be considered depending on the specific circumstances.

[0023] Preferably, the LED detection module 9 includes a mounting base 15 installed within the mounting cavity 5. A plurality of LEDs 16 are mounted on the mounting base 15, and conductive rods 17 are connected to the bottom of the LEDs 16. The conductive rods 17 are installed within the connection cavity 6, and probes 10 are positioned at the bottom of the conductive rods 17. The number and arrangement of the probes 10 are adapted to the specifications and installation positions of the PIN pins of the object to be tested. This structural design facilitates connection and testing with the object to be tested. In practice, other structural shapes of the LED detection module 9 can also be considered depending on the specific circumstances.

[0024] Preferably, a switch 18 is also installed inside the mounting cavity 5, and the switch 18 is connected to the LED detection module 9. This structural design can control the opening and closing of the LED detection module 9. In practice, other control structure shapes for the LED detection module 9 can also be considered depending on the specific circumstances.

[0025] In this embodiment, when the PIN pin test of the object to be tested 19 is required, the operator first installs the rechargeable battery 8 in the battery holder 7, turns on the LED detection module 9 through the switch 18, and then places the object to be tested 19 in a suitable position so that the probe 10 of the detection device accurately aligns with the PIN pin of the object to be tested 19. At this time, the LED detection module 9 establishes a connection with the PIN pin of the object to be tested 19 through the probe 10. When the PIN pin is detected to be installed correctly and a valid electrical connection is formed, the LED light 16 on the LED detection module 9 lights up. When the PIN pin of the object to be tested 19 is not installed correctly and a valid electrical connection is not formed, the LED light 16 does not light up. This achieves direct electrical conduction between the probe 10 and the PIN pin, which, together with the LED light display, can effectively avoid misjudgment and missed judgment caused by human subjective judgment, significantly reduce the product defect rate, and reduce subsequent rework costs.

[0026] It also includes a testing platform for placing the PIN pins of the object to be tested 19. The testing platform has positioning slots corresponding to the installation positions of the PIN pins, which facilitates the accurate placement and fixation of the PIN pins and improves the stability and accuracy of the test.

[0027] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A connector pin detection apparatus, characterized by: The enclosure includes a housing (1), a cover plate (2) installed on the top of the housing (1), a base (3) installed on the bottom of the housing (1), a partition plate (4) installed inside the housing (1), the partition plate (4) dividing the housing (1) into two parts to form an installation cavity (5) and a connection cavity (6), a battery holder (7) installed on one side inside the installation cavity (5), a battery (8) installed inside the battery holder (7), an LED detection module (9) connected to the output end of the battery holder (7), and a plurality of probes (10) connected to the output end of the LED detection module (9), the plurality of probes (10) penetrating the partition plate (4) and extending to its lower side.

2. The connector pin detection apparatus of claim 1, wherein: The top outer side of the box (1) is provided with a positioning groove (11), the outer side of the cover plate (2) is provided with a bending plate (12), and the inner side of the bending plate (12) is provided with a positioning protrusion (13) at the corresponding positioning groove (11).

3. The connector pin detection apparatus of claim 2, wherein: The battery (8) is a rechargeable battery. The output end of the battery holder (7) is connected to an electrical connection line (14). The electrical connection line (14) is located in the connection cavity (6) and is connected to the LED detection module (9).

4. The connector pin detection apparatus of claim 3, wherein: The LED detection module (9) includes a mounting base (15) installed in the mounting cavity (5), a plurality of LED lights (16) are mounted on the mounting base (15), and a conductive rod (17) is connected to the bottom of the plurality of LED lights (16). The conductive rod (17) is installed in the connecting cavity (6), and the probe (10) is set at the bottom of the conductive rod (17). The number and layout of the plurality of probes (10) are adapted to the specifications and installation position of the PIN pins of the object to be tested.

5. The connector pin detection apparatus of claim 4, wherein: A switch (18) is also installed in the mounting cavity (5), and the switch (18) is connected to the LED detection module (9).

Images