Clamping and turnover mechanism for batch production of cylinder block
Patent Information
- Application Number
- CN202521658049.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-06
AI Technical Summary
[0003]在挡块批量生产过程中,部分挡块需要进行双面加工,这就需要对挡块进行拆卸后,调整装夹面进行重新装夹,极不利于连续生产工作,频繁拆卸、装夹耗费较多时间,而且翻转后的挡块需要判断加工面的方位,容易导致加工区域产生镜像错误
该气缸挡块批量生产用装夹翻转机构可以对气缸挡块加工件进行定位夹紧,并在单面加工完成后,通过摩擦轮与摩擦板接触实现装夹座自动翻转180°,从而实现装夹面的自动切换,多个装夹腔体可以在加工时对已加工的工件进行拆卸并更换新的加工件,从而实现连续加工工作,有效避免了加工区域错误的情况。
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Figure CN224643547U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cylinder stop block production technology, and in particular to a clamping and flipping mechanism for mass production of cylinder stop blocks. Background Technology
[0002] Cylinder stops are mainly used to control the flow of materials between workstations. By blocking or releasing pallets, they achieve precise positioning and synchronous control of the production line. Some stops can absorb the impact force of high-speed workpiece movement, preventing equipment damage. In emergencies, stops can also quickly stop equipment operation, providing safety protection.
[0003] During the mass production of stop blocks, some stop blocks need to be machined on both sides. This requires disassembling the stop blocks, adjusting the clamping surfaces, and re-clamping them, which is extremely detrimental to continuous production. Frequent disassembly and clamping consumes a lot of time. Moreover, after flipping the stop blocks, it is necessary to determine the orientation of the machining surface, which can easily lead to mirror errors in the machining area. Utility Model Content
[0004] This utility model addresses the deficiencies in the prior art by providing a clamping and flipping mechanism for mass production of cylinder stop blocks.
[0005] This utility model is achieved through the following technical solution: A clamping and flipping mechanism for mass production of cylinder stop blocks includes a processing table, a motor, a turntable, a screw, a friction plate, a limit nut, a fixing cylinder, a limit plate, a clamping mechanism, and a limit cylinder. The motor is mounted on the inner side of the top of the processing table, the turntable is fixedly mounted on the motor output end, the screw is clamped on the top of the processing table, the friction plate is fixedly mounted on the top of the screw, the limit nut is threadedly connected to the screw, the fixing cylinder is mounted on the inner side of the top of the processing table, and the limit plate is fixedly mounted on the telescopic end of the fixing cylinder. The clamping mechanism is located inside the turntable, and the turntable surface has mounting holes. The limiting cylinder is installed inside the mounting holes on the turntable surface. The clamping mechanism includes a mounting base, a clamping cylinder, a clamping seat, a clamping tube, a friction wheel, a rotating tube, and a pressure block. The mounting base is fixedly located on the outer edge of the turntable, the clamping cylinder is fixedly located inside the mounting base, the clamping tube is fixedly located at both ends of the clamping seat, the friction wheel is fixed to the outer surface of the clamping tube, the rotating tube is movably connected to the telescopic end of the clamping cylinder, and the pressure block is fixedly located at the end of the rotating tube.
[0006] In a preferred embodiment of the present invention, the rotating tube is clamped inside the clamping tube, the pressure block is clamped inside the clamping seat, and guide strips are provided at both ends of the pressure block. A guide groove that cooperates with the pressure block is provided on the inner side of the clamping seat. After placing the workpiece into the clamping seat, drive the clamping cylinder to extend, control the rotating tube to push forward, so that the pressure block is guided forward by the guide bars on both sides, thereby achieving the effect of positioning and clamping the workpiece.
[0007] In a preferred embodiment of this utility model, the surface of the turntable is provided with a mounting hole that mates with the clamping seat, and the clamping tube is movably connected to the mounting hole of the clamping seat on the surface of the turntable. In a preferred embodiment of this utility model, a rubber ring is sleeved on the surface of the friction wheel, the rubber ring on the surface of the friction wheel is in contact with the surface of the friction plate, and the length of the friction plate is half the circumference of the friction wheel; The clamping seat is movably connected to the clamping seat mounting holes on the surface of the turntable through the clamping tubes at both ends. When the friction wheel passes the friction plate, its surface rubber ring contacts the surface of the friction plate, thereby controlling the clamping seat to rotate 180°.
[0008] In a preferred embodiment of the present invention, the telescopic end of the limiting cylinder penetrates and extends into the mounting hole of the clamping seat, and its telescopic end contacts the side of the clamping seat. When the clamping seat is in a horizontal position, the extension and retraction end of the limit cylinder is always in contact with the side of the clamping seat to achieve the limiting effect and ensure that it is in a horizontal position.
[0009] In a preferred embodiment of this utility model, the screw surface limiting nuts are respectively disposed on the upper surface and the inner top of the processing table, and the limiting plate is located on the outer bottom of the clamping seat.
[0010] The beneficial effects of this utility model are: This cylinder stop mass production clamping and flipping mechanism can position and clamp the cylinder stop workpiece. After single-sided machining is completed, the clamping seat is automatically flipped 180° through the contact of the friction wheel and the friction plate, thereby realizing automatic switching of the clamping surface. Multiple clamping cavities can disassemble the machined workpiece and replace it with a new workpiece during machining, thereby realizing continuous machining and effectively avoiding the situation of machining area errors. Attached Figure Description
[0011] Figure 1 This is a three-dimensional structural diagram of the clamping and flipping mechanism for mass production of cylinder stop blocks according to this utility model. Figure 2 This is a schematic diagram of the processing table structure for the clamping and flipping mechanism for mass production of cylinder stop blocks according to this utility model. Figure 3 This is a schematic diagram of the clamping mechanism structure of the cylinder stop block mass production clamping and flipping mechanism of this utility model. Figure 4 This is a schematic diagram of the pressure block installation structure of the clamping and flipping mechanism for mass production of cylinder stop blocks according to this utility model. Figure 5This is a schematic diagram of the turntable structure of the clamping and flipping mechanism for mass production of cylinder stop blocks according to this utility model.
[0012] In the diagram: 1. Processing table; 2. Motor; 3. Turntable; 4. Screw; 5. Friction plate; 6. Limit nut; 7. Fixed cylinder; 8. Limit plate; 9. Clamping mechanism; 91. Mounting seat; 92. Clamping cylinder; 93. Clamping seat; 94. Pipe clamp; 95. Friction wheel; 96. Rotating tube; 97. Pressure block; 10. Limit cylinder. Detailed Implementation
[0013] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.
[0014] like Figure 1-5 The clamping and flipping mechanism for mass production of cylinder stop blocks shown includes a processing table 1, a motor 2, a turntable 3, a screw 4, a friction plate 5, a limit nut 6, a fixing cylinder 7, a limit plate 8, a clamping mechanism 9, and a limit cylinder 10. The motor 2 is installed on the inner side of the top of the processing table 1, the turntable 3 is fixedly installed at the output end of the motor 2, the screw 4 is clamped on the top of the processing table 1, the friction plate 5 is fixedly installed at the top end of the screw 4, the limit nut 6 is threadedly connected to the screw 4, the fixing cylinder 7 is installed on the inner side of the top of the processing table 1, the limit plate 8 is fixedly installed at the telescopic end of the fixing cylinder 7, and the clamping mechanism 9 is set... Inside the turntable 3, there is a mounting hole on the surface of the turntable 3. The limiting cylinder 10 is installed inside the mounting hole on the surface of the turntable 3. The clamping mechanism 9 includes a mounting base 91, a clamping cylinder 92, a clamping seat 93, a clamping tube 94, a friction wheel 95, a rotating tube 96, and a pressure block 97. The mounting base 91 is fixedly set on the outer edge of the turntable 3. The clamping cylinder 92 is fixedly set on the inner side of the mounting base 91. The clamping tube 94 is fixedly set on both ends of the clamping seat 93. The friction wheel 95 is fixed to the outer surface of the clamping tube 94. The rotating tube 96 is movably connected to the telescopic end of the clamping cylinder 92. The pressure block 97 is fixedly set on the end of the rotating tube 96.
[0015] Specifically, the rotating tube 96 is clamped inside the clamping tube 94, the pressure block 97 is clamped inside the clamping seat 93, the pressure block 97 is provided with guide strips at both ends, the clamping seat 93 is provided with a guide groove that matches it, the turntable 3 is provided with a mounting hole that matches the clamping seat 93, the clamping tube 94 is movably connected to the mounting hole of the clamping seat 93 on the surface of the turntable 3, the friction wheel 95 is fitted with a rubber ring, the rubber ring on the surface of the friction wheel 95 contacts the surface of the friction plate 5, the length of the friction plate 5 is half the circumference of the friction wheel 95, the telescopic end of the limiting cylinder 10 passes through and extends into the mounting hole of the clamping seat 93, its telescopic end contacts the side of the clamping seat 93, the limiting nut 6 on the surface of the screw 4 is respectively provided on the upper surface and the inner top of the processing table 1, and the limiting plate 8 is located on the outer bottom of the clamping seat 93.
[0016] In this embodiment, the clamping seat 93 is initially in a horizontal state. At this time, the telescopic end of the limiting cylinder 10 extends, and its end plane fits against the side of the clamping seat 93, achieving a limiting and fixing effect. Then, the cylinder stop block workpiece to be processed is placed in the clamping seat 93. Subsequently, the clamping cylinder 92 extends, driving the pressure block 97 to push forward under the guidance of the guide strips on both sides. The rotating tube 96, which is stuck in the clamping tube 94, is pushed forward. One end of the pressure block 97 is inclined to ensure effective clamping of the cylinder stop block workpiece. Then, under the action of the motor 2, the workpiece is transported to the bottom of the processing equipment. At this time, the fixing cylinder 7 extends, causing the limiting plate 8 to rise. The limiting plate 8 fits against the bottom of the clamping seat 93, thereby achieving limiting and fixing, which facilitates the processing work.
[0017] Furthermore, after processing on one side is completed, the fixing cylinder 7 retracts, causing the limiting plate 8 to move downwards. The motor 2 continues to rotate. When the friction wheel 95 contacts the surface of the friction plate 5, the limiting cylinder 10 retracts, and under the drive of the motor 2, the friction wheel 95 rolls on the surface of the friction plate 5, thereby causing the clamping seat 93 to rotate 180° through the clamping tube 94 to complete the flipping. The limiting cylinder 10 extends to limit and fix, realizing the switching of the processing surface. The friction plate 5 is fixed by clamping the processing table 1 with the limiting nut 6 on the surface of the screw 4, and the clamping height of the friction plate 5 can be adjusted by the surface limiting nut 6. In order to ensure the friction force of the rubber friction ring on the surface of the friction wheel 95, after the reverse side is also processed, the clamping cylinder 92 retracts, releasing the pressure of the pressure block 97 on the workpiece. The workpiece falls automatically, which facilitates the clamping of subsequent new workpieces and realizes continuous production.
[0018] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.
[0019] In the description of the embodiments of this utility model, unless otherwise expressly specified and limited, the terms "installed," "connected," "linked," "set up," "equipped with," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A clamping and turnover mechanism for batch production of cylinder blocks, comprising a machining table (1), a motor (2), a turntable (3), a screw rod (4), a friction plate (5), a limiting nut (6), a fixed oil cylinder (7), a limiting plate (8), a clamping mechanism (9) and a limiting oil cylinder (10), characterized in that: The motor (2) is installed on the inner side of the top of the processing table (1), the turntable (3) is fixedly set at the output end of the motor (2), the screw (4) is clamped on the top of the processing table (1), the friction plate (5) is fixedly set at the top of the screw (4), the limiting nut (6) is connected to the screw (4) by a thread, the fixing cylinder (7) is installed on the inner side of the top of the processing table (1), the limiting plate (8) is fixedly set at the telescopic end of the fixing cylinder (7), the clamping mechanism (9) is set inside the turntable (3), the surface of the turntable (3) is provided with an installation hole, and the limiting cylinder (10) is installed inside the installation hole on the surface of the turntable (3); The clamping mechanism (9) includes a mounting base (91), a clamping cylinder (92), a clamping seat (93), a clamping tube (94), a friction wheel (95), a rotating tube (96), and a pressure block (97). The mounting base (91) is fixedly disposed on the outer edge of the turntable (3). The clamping cylinder (92) is fixedly disposed on the inner side of the mounting base (91). The clamping tube (94) is fixedly disposed on both ends of the clamping seat (93). The friction wheel (95) is fixed to the outer surface of the clamping tube (94). The rotating tube (96) is movably connected to the telescopic end of the clamping cylinder (92). The pressure block (97) is fixedly disposed on the end of the rotating tube (96).
2. The clamping and turnover mechanism for mass production of cylinder blocking according to claim 1, characterized in that: The rotating tube (96) is fitted inside the clamping tube (94), and the pressure block (97) is fitted inside the clamping seat (93). The pressure block (97) has guide strips at both ends, and the clamping seat (93) has a guide groove that matches it.
3. The clamping and flipping mechanism for mass production of cylinder stop blocks according to claim 2, characterized in that: The surface of the turntable (3) is provided with mounting holes that cooperate with the clamping seat (93), and the clamping tube (94) is movably connected to the mounting holes of the clamping seat (93) on the surface of the turntable (3).
4. The clamping and flipping mechanism for mass production of cylinder stop blocks according to claim 1, characterized in that: A rubber ring is fitted on the surface of the friction wheel (95). The rubber ring on the surface of the friction wheel (95) is in contact with the surface of the friction plate (5). The length of the friction plate (5) is half the circumference of the friction wheel (95).
5. The clamping and flipping mechanism for mass production of cylinder stop blocks according to claim 1, characterized in that: The telescopic end of the limiting cylinder (10) extends through and into the mounting hole of the clamping seat (93), and its telescopic end contacts the side of the clamping seat (93).
6. The clamping and flipping mechanism for mass production of cylinder stop blocks according to claim 1, characterized in that: The screw (4) surface limiting nuts (6) are respectively set on the upper surface and the inner top of the processing table (1), and the limiting plate (8) is located on the outer bottom of the clamping seat (93).