A kind of preparation method of fully polished flash crystal sand glaze porcelain brick

A technology of porcelain tiles and glazed porcelain, which is applied in the field of preparation of full-polished flash crystal sand glazed porcelain tiles, which can solve problems such as insufficient wear resistance, inability to use polished products, cracking, etc., and achieve good sparkle texture and not easy to break And the effect of producing microcracks and high wear resistance

Active Publication Date: 2019-09-27
佛山市蓝瓷创陶科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the limitations of materials at high temperatures, traditional flash products generally exist in porcelain and third-degree low-temperature products, which are insufficient in wear resistance and have a risk of cracking in the later stage; candy glaze and mica chips are The flash effect achieved by the difference in specular reflection of light can only be applied to matte or semi-polished bricks, and cannot be used in polished products (gloss ≥ 75°) that are in the greatest demand in the market.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A kind of preparation method of fully polished flash crystal sand glaze porcelain tile, comprises the following steps:

[0029] S1. The zircon is crushed, pickled, iron-removed and screened to remove impurities, and high-purity shiny particles are extracted to obtain material A;

[0030] S2. Calcining, mixing and ball milling the marble glaze to prepare the base glaze to obtain material B;

[0031] S3. Evenly spread the porcelain tile powder in the mold cavity of the brick press and press the porcelain tile powder into a porcelain tile green body, and then dry the porcelain tile green body at 200°C in a drying kiln , to obtain the porcelain tile green body;

[0032] S4, inkjet printing after applying top glaze on the porcelain tile green body obtained in S3, then mixing the material A and the material B according to the mass ratio of 5:1, and then adding water, quartz and zinc oxide Fully mix to form a glaze, apply the glaze by pouring glaze or spraying glaze, the app...

Embodiment 2

[0038] A kind of preparation method of fully polished flash crystal sand glaze porcelain tile, comprises the following steps:

[0039] S1. Zircon is crushed, pickled, iron-removed and screened to remove impurities, and high-purity glitter particles are extracted to obtain material A;

[0040] S2. Calcining, mixing and ball milling the marble glaze to prepare the base glaze to obtain material B;

[0041] S3. Evenly spread the porcelain tile powder in the mold cavity of the brick press and press the porcelain tile powder into a porcelain tile green body, and then dry the porcelain tile green body in a drying kiln at 180°C , to obtain the porcelain tile green body;

[0042] S4. After applying the top glaze on the porcelain tile green body obtained in S3, perform inkjet printing, then mix the material A and the material B according to the mass ratio of 4:1, and then add water, aluminum oxide and talc Fully mix to form a glaze, and apply the glaze by pouring glaze or spraying gla...

Embodiment 3

[0048] A kind of preparation method of fully polished flash crystal sand glaze porcelain tile, comprises the following steps:

[0049] S1. The zircon is crushed, pickled, iron-removed and screened to remove impurities, and high-purity shiny particles are extracted to obtain material A;

[0050] S2. Calcining, mixing and ball milling the marble glaze to prepare the base glaze to obtain material B;

[0051] S3. Evenly spread the porcelain tile powder in the mold cavity of the brick press and press the porcelain tile powder into a porcelain tile green body, and then dry the porcelain tile green body in a drying kiln at 180°C , to obtain the porcelain tile green body;

[0052] S4, inkjet printing after applying top glaze on the porcelain tile green body obtained in S3, then mixing the material A and the material B according to the mass ratio of 6:1, and then adding water, calcined kaolin and white clouds The stone is fully mixed into a glaze, and the glaze is applied by glazing ...

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Abstract

The invention discloses a preparation method of a fully-polished flash crystal sand glaze ceramic tile. The preparation method comprises following steps: S1, zirconite is crushed and subjected to acidpickling, iron removing and screening to remove impurities, high-purity flash particles are extracted, and a material A is obtained; S2, marble polished glaze is calcined, mixed and subjected to ballmilling, basic glaze is prepared, and a material B is obtained; S3, a ceramic tile green body is prepared; S4, after cover glaze is applied to the ceramic tile green body prepared in S3, ink jet printing is performed, and glazing is performed again; S5, drying and firing are performed; S6, the semi-finished ceramic tile product prepared in S5 is polished by a carborundum abrasion block, and mattetreatment is performed by a special flash polishing abrasion block, and finally, the product is checked and put in storage. The preparation method is simple and easy to operate, and the prepared ceramic tile is high in wear resistance, is not prone to breaking or tiny cracking, and has good flash crystal texture, high decorativeness and wider application range.

Description

technical field [0001] The invention relates to the technical field of porcelain tile preparation, in particular to a method for preparing full-polished glitter sand glaze porcelain tiles. Background technique [0002] At present, the common process of making the surface of high-temperature (≥1200°C) porcelain tiles shine under the light includes candy glaze and mica flakes. The above-mentioned materials are sprayed on the surface of the bricks and fired at high temperature. Physical properties and non-reflective or weakly reflective base glaze form a difference in specular reflection of light to achieve a flashing effect and enhance product decoration. [0003] The Chinese patent with the publication number CN103435369 discloses a manufacturing method of wear-resistant and non-slip dry-grained ceramic tiles, including: (1) forming a flat substrate of ceramic tiles for pattern decoration: (2) preparing dry-grained particles with wear-resistant and non-slip properties: ( 3) ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/48C04B35/622C04B35/626C04B41/86C03C8/00
CPCC03C8/00C04B35/481C04B35/622C04B35/62605C04B41/5022C04B41/86C04B2235/3208C04B2235/6567
Inventor 柯琪琦欧劲野
Owner 佛山市蓝瓷创陶科技有限公司
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