Assembled low-rise building and disassembly method
Through the structure connected by hollow rectangular profiles and angle codes, the problem of high difficulty in dismantling and assembly of existing steel structure prefabricated buildings is solved, rapid assembly and disassembly is realized, the universality and bending resistance of the building are improved, and the construction process is simplified. Easy to use.
Patent Information
- Application Number
- CN202010530079.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-11
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2040-06-11
AI Technical Summary
When existing steel structure prefabricated low-rise buildings are quickly put into use such as emergency rescue, they are complicated, time-consuming and labor-intensive assembled, difficult to disassemble quickly, and welding connections are inconvenient for maintenance and secondary use.
The hollow rectangular profile is used as the keel and atrium, and is connected to the corner code through C-shaped grooves and raised structures, combined with coupling strips and screws to achieve rapid assembly and disassembly, and the use of spring pins and bolt structures is used to facilitate rapid construction and removal on site.
It improves the versatility and bending performance of the building, simplifies the construction process, reduces labor demand, facilitates secondary utilization, and has a tight structure, high seismic resistance and a long service life.
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Figure CN111706004B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an assembled low-rise building and a disassembly and assembly method, belonging to the technical field of construction. Background Art
[0002] Among prefabricated buildings, steel structure prefabricated buildings have the advantages of high seismic performance, high degree of industrialized production, short construction period, energy saving and environmental protection, easy transportation, fast construction speed, light weight, smaller beam and column cross-section, and more usable area. In particular, the ductility of steel structure buildings can attenuate seismic waves and absorb more seismic energy. Under the same earthquake intensity conditions, the disaster of steel structure houses is much smaller than that of rigid concrete structure houses, which can effectively protect people's lives and property safety.
[0003] However, when the current steel structure prefabricated low-rise buildings are used in situations where they need to be put into use quickly, such as emergency rescue, they are often time-consuming and labor-intensive to produce and install due to the large number of complex assembly components. The assembly is difficult and sometimes requires guidance from professionals, which wastes labor and cannot be put into use quickly. In addition, the houses need to be prefabricated in the factory and then transported to the site for direct installation, which makes transportation difficult. One-time connections such as welding are used, which is not convenient for later maintenance and secondary use. Summary of the invention
[0004] In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a prefabricated low-rise building and a disassembly and assembly method.
[0005] The technical solution adopted by the present invention is:
[0006] A component profile of a frame, the cross section of which is a hollow rectangle, and the two adjacent sides of the rectangle are respectively recessed inward to form a C-shaped groove. Two protrusions are arranged on the back of the C-shaped groove, that is, in the hollow rectangular cavity, and the cross section is symmetrical along a diagonal line; the profile can be made into a keel.
[0007] A component profile of a frame can also be changed into a hollow rectangular cross section, and a pair of sides of the rectangle are respectively recessed inward to form a C-shaped groove. Two protrusions are respectively arranged in the back of the C-shaped groove, that is, in the hollow rectangular cavity; the cross section is symmetrical along its central axis; the profile can be made into an atrium.
[0008] The present invention also relates to an assembled low-rise building, including wall panels and a roof; and also includes a frame assembled from the above-mentioned keels and atriums, wherein the frame is assembled from at least one combination of keels and keels, atriums and keels, and atriums and atriums through angle code connection.
[0009] More specifically, the keels or atriums of the four facades of the frame are connected with connecting strips, which are integrally formed by a first side panel and a second side panel, wherein a protrusion is provided on the first side panel and a groove is provided on the second side panel, and the wall panel is abutted against the connecting strip and connected and fixed.
[0010] More specifically, the angle code is a T-shaped angle code, including a web with two rectangular through holes and a wing with a step; the angle code is laterally penetrated by a pin with a spring, the spring is located in the rectangular through hole close to the wing, and the rectangular through hole away from the wing is defined by bolts from top to bottom, the web extends into the transverse keel or atrium, and the wing and longitudinal keel or atrium C-shaped grooves are nested to connect keels to keels, keels to atrium, and atrium to atrium.
[0011] More specifically, the above-mentioned prefabricated low-rise building also includes a window, the window includes a thermal break window and a shell; the shell includes an upper shell and a guide rail, the guide rail is arranged at both ends of the upper shell, the thermal break window is arranged between the guide rails, a curtain device is arranged in the upper shell, and the curtain moves up and down along the guide rail;
[0012] The upper shell includes a top plate, an inner plate arranged on both sides of the top plate, an outer plate, a sealing plate arranged at both ends of the top plate, a rear base connected to the top of the thermally-insulated window, and a guiding front base; the top plate is made of two pieces, and the thermally-insulated bridge between the two top plates corresponds to the position of the thermally-insulating strip of the thermally-insulated window, so that the lateral width of the upper shell is calculated through the thermally-insulating strip of the thermally-insulated window; a plurality of T-shaped protrusions are arranged in the inner facade gap between the inner plate and the outer plate to soundproof and reduce the noise of the motor or other devices of the curtain device arranged in the upper shell.
[0013] More specifically, the above-mentioned prefabricated low-rise building also includes a door, which includes a door panel, a door leaf frame, a door frame, a door stop strip, and a lock; the door leaf frame and the door frame are hinged with European standard hinges, and the door leaf frame, the door frame, and the door stop strip are aluminum alloy profiles. The door panel and the door leaf frame are connected and sealed by double-sided glass glue; the door leaf frame and the door frame on the opposite side of the hinged side of the door leaf frame and the door frame are respectively provided with sealing strips, which are bidirectionally sealed and heat-insulated; the distance between the inner surface of the door panel and the inner surface of the door leaf frame is 3-5mm, preferably 3mm.
[0014] The present invention also relates to a method for disassembling and assembling the above-mentioned assembled low-rise building, which is characterized by comprising:
[0015] Installation steps:
[0016] Step 1: Calculate the number of keels and atria that each keel needs to connect, and clamp the corresponding number of angle brackets to the keel through its wing plate;
[0017] Step 2: Connect the atrium and keel to the keel with angle brackets to form the required frame; when more than two keels and atriums need to be connected, use metal plates and screws to connect;
[0018] Step 3: Connect the connecting strips on the inner surface of the four hollow facade walls of the frame. The connection order of the connecting strips on each facade wall is top, left, right, and bottom, and tighten them with screws at the same time;
[0019] Step 4: Align the wall panels with the tie bars and screw them in, then place the roof on top of the frame;
[0020] Step 5: Install windows and doors;
[0021] Removal steps: Reverse the installation steps to remove.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The cross-sectional structure of the keel and the atrium determines that they are highly versatile. Keels, keels and atriums, and atriums can be connected and tightened with angle brackets inside. Keels and atriums can be used symmetrically in pairs, which is convenient for the construction of rectangular frames.
[0024] 2. The connecting strips, keels and atrium are all provided with grooves or protrusions, which enhance the structural strength and bending resistance of the three. Two rectangular plate protrusions are also provided on the back of the keel and atrium grooves, which not only facilitates the guidance of alignment when placing the corner code, but also enhances the rigidity of the keel and atrium.
[0025] 3. Angle code connection is convenient for disassembly and installation, and the connection structure of thread and pin plus hexagonal bolt is convenient for tightening the connected keel and atrium;
[0026] 4. The house frame can be assembled with three profiles of different cross-sections. The detachable connection is adopted, which can be quickly disassembled and assembled on site, reducing the construction difficulty, speeding up the construction, saving labor resources, facilitating secondary utilization, and saving energy and protecting the environment.
[0027] 5. Wall panels and door panels are made of metal insulation boards, which have excellent thermal insulation and long service life. The wall panels and frames are connected with screws to improve earthquake resistance. The overall structure is tight, the connection is stable, and it has high sealing and safety, and is easy to use and splice. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 The figure is a schematic diagram of a prefabricated low-rise building structure.
[0030] Figure 2 It is a schematic diagram of a frame structure assembled from profiles.
[0031] Figure 3 This is a schematic diagram of the atrium cross-section structure.
[0032] Figure 4 Schematic diagram of the cross-sectional structure of the connecting bar.
[0033] Figure 5 Schematic diagram of the cross-sectional structure of the keel.
[0034] Figure 6 It is a schematic diagram of the connection node structure of the connecting strip, keel and wall panel.
[0035] Figure 7 Schematic diagram of the overall structure of the window.
[0036] Figure 8 It is a schematic diagram of the cross-sectional view of the upper end of the window.
[0037] Fig. 9 Schematic diagram of the window top plate structure.
[0038] Fig.10 Schematic diagram of the window side panel structure.
[0039] Fig.11 This is a schematic diagram of the structure of the front base of the window guide.
[0040] Fig.12 This is a schematic diagram of the base structure behind the window.
[0041] Fig.13 Schematic diagram of the window guide structure.
[0042] Fig.14 This is a schematic diagram of the overall structure of the door.
[0043] Fig.15 It is a schematic diagram of the connection structure of the door leaf frame, door frame and door stop strip.
[0044] Fig.16 It is a schematic diagram of the cross-sectional structure of the door frame.
[0045] Fig.17 Schematic diagram of the cross-sectional structure of the door frame.
[0046] Fig.18 Schematic diagram of the cross-sectional structure of the door stop strip.
[0047] Fig.19 This is a schematic diagram of the atrium structure of the door leaf material.
[0048] Fig. 20 This is a schematic diagram of the structure of the center-opening door threshold.
[0049] Fig.21 This is a schematic diagram of the structure in which the first purlin is connected to the ridgepole and spine using metal plates.
[0050] Fig. 22 This is a schematic diagram of the column and ground beam connection structure (the ground beam is hidden).
[0051] Fig.23 This is a schematic diagram of the angle code connection structure.
[0052] Fig.24 Schematic diagram of the column and ground beam connection structure (columns are hidden).
[0053] In the figure: 1-wall panel, 2-door, 21-door panel, 22-door leaf frame, 23-door frame, 24-door stopper, 25-lock, 3-window, 31-broken bridge window, 32-guide rail, 33-curtain device, 34-outer plate, 35-top plate, 36-sealing plate, 37-rear base, 38-guide front base, 39-inner plate, 4-roof, 5-frame, 501-ground beam, 502-column, 503-cross beam, 504-middle beam, 505-first door frame, 506-second door frame, 507-first purlin, 508-second purlin, 509-diagonal brace, 510-spine, 511-back beam. DETAILED DESCRIPTION
[0054] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0055] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0056] In addition, in the description of the present invention, unless otherwise specified, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0057] Example 1
[0058] like Figure 2 , Figure 3 , Figure 4 , Figure 5 Shown: A component profile of a frame, including: a keel and an atrium.
[0059] The cross-section of the keel is: a hollow rectangle, and two adjacent sides of the rectangle are partially recessed inward to form a C-shaped groove, and two protrusions are provided on the back of the C-shaped groove, and the cross-section is symmetrical along its diagonal line; the cross-section of the atrium is: a hollow rectangle, and one pair of sides of the rectangle are partially recessed inward to form a C-shaped groove, and two protrusions are provided on the back of the C-shaped groove; the cross-section is symmetrical along its central axis.
[0060] The keel and the atrium are assembled into a sloping roof building frame in combination with the connecting strips. The connecting strips are integrally formed by the first side plate and the second side plate. The first side plate is provided with a protrusion, and the second side plate is provided with a groove. The sloping roof building frame is specifically as follows: the keel includes a ground beam 501, a column 502, a cross beam 503, and a first purlin 507; the atrium includes a second purlin 508, a ridgepole 511, a spine 510, and a diagonal brace 509; the ground beam 501 and the cross beam 503 are respectively surrounded by a rectangular frame, and are respectively connected and fixed to the lower end and the upper end of the column 502 to form a basic frame; the ridgepole 511 is horizontally arranged above the basic frame, and the first purlins 507 are connected to both sides of the two ends of the ridgepole 511 in pairs in a herringbone shape, and the first purlin 507 constitutes a two-person The second purlin 508 is connected between the two-shaped structures, and the end of the first purlin 507 away from the ridgepole 511 is connected to the base frame; the spine 510 is fixedly connected between the two ends of the ridgepole 511 and the base frame, and the diagonal brace 509 is connected between the two-shaped structures formed by the two sides of the spine 510 and the first purlin 507. The ridgepole 511, the first purlin 507, the second purlin 508, the spine 510, and the diagonal brace 509 constitute the roof frame; the connecting bars are respectively embedded in the C-shaped groove on the ground beam 501, the two adjacent C-shaped grooves of the column 502, and the C-shaped groove under the cross beam 503; the atrium also includes the first door frame 505, the second door frame 506, and the middle beam 504. The first door frame 505, the second door frame 506, and the middle beam 504 are set on the front facade of the base frame. The column 502 is connected to the ground beam 501 and the cross beam 503 through an angle code as shown in FIG. Fig. 22 The first purlin 507 is connected to the ridgepole 511 and the spine 510 by metal plates and screws and tightened as follows: Fig.21 , the first purlin 507 and the second purlin 508 are connected by an angle code. Fig.23 The angle code is laterally penetrated by a pin with a spring, and the spring is located in a rectangular through hole close to the wing plate. The rectangular through hole away from the wing plate is defined by bolts from top to bottom. The web extends into the keel or atrium, and the wing plate and the keel or atrium C-shaped groove are nested to connect keels to keels, keels to atrium, and atriums to atriums.
[0061] like Fig. 22 , Fig.24 As shown: the angle bracket is a T-type angle bracket, including a web with two rectangular through holes and a wing plate with a step; the angle bracket is horizontally penetrated by a pin with a spring, the spring is located in the rectangular through hole close to the wing plate, and the rectangular through hole away from the wing plate is defined by bolts from top to bottom, the web extends into the transverse keel or atrium, and the wing plate and the longitudinal keel or atrium C-shaped groove are nested to connect keels to keels, keels to atrium, and atriums to atriums.
[0062] The frame 5 can also be constructed into a flat roof type; that is, a ground beam 501 and a cross beam 503 are respectively used to form a rectangular frame, and are respectively connected and fixed to the lower and upper ends of the columns 502 to form a basic frame. The middle part of the vertical surface of the frame 5 in the length direction is reinforced by an atrium, and the corresponding middle part of the top is also reinforced by an atrium.
[0063] Example 2
[0064] like Figure 1 As shown: a low-rise building with a pitched roof frame assembly based on Example 1, including wall panels 1, doors 2, windows 3, and a roof 4; and also including a frame 5 assembled from profiles as described in Example 1; the wall panels 1 are inlaid around the frame 5, the doors 2 and windows 3 are installed on the facade of the frame 5, and the roof 4 is placed on the top of the frame 5. The wall panels 1 are tightly attached to the connecting bars and fixed with screws as shown in the figure. Figure 6 The door 2 is installed in a door frame composed of a first door frame 505 and a second door frame 506, and the window 3 is installed between the middle beam 504 and the cross beam 503. Figure 7-Figure 13 As shown: the window 3 includes a thermal break window 31 and an outer shell; the outer shell includes an upper shell and a guide rail 32, the guide rail 32 is arranged at both ends of the upper shell, the thermal break window 31 is arranged between the guide rails 32, a curtain device 33 is arranged in the upper shell, and the curtain moves up and down along the guide rail 32. The upper shell includes a top plate 35, an inner plate 39 arranged on both sides of the top plate 35, an outer plate 34, a sealing plate 36 arranged at both ends of the top plate 35, a rear base 37 connected to the top of the thermal break window 31, and a guiding front base 38; the top plate 35 is made of two pieces spliced together, and the thermal break between the two top plates 35 corresponds to the position of the thermal insulation strip of the thermal break window 31. Figure 14-18 As shown: the door 2 includes a door panel 21, a door leaf frame 22, a door frame 23, and a door stop strip 24; the door panel 21 wraps the door leaf frame 22 and the door frame 23 from the inside to the outside in turn, and the door leaf frame 22 and the door frame 23 are hinged with European standard hinges, and the door stop strip 24 is connected to the outer side of the upper side, left side, and right side frame of the door 2; the door leaf frame 22, the door frame 23, and the door stop strip 24 are aluminum alloy profiles. The inner vertical gap of the inner side plate 39 and the outer side plate 34 is provided with a plurality of T-shaped protrusions. The door panel 21 and the door leaf frame 22 are connected and sealed by double-sided glass glue; the door leaf frame 22 and the door frame 23 on the opposite side of the hinged side of the door leaf frame 22 and the door frame 23 are respectively provided with sealing strips. The distance between the inner surface of the door panel 21 and the inner surface of the door leaf frame 22 is 3mm. The wall panel 1 and the door panel 21 are made of metal insulation board.
[0065] The door 2 can also be used as Fig.19 The door 2 is designed as a double-leaf door 2. Fig. 20 Shown is a door 2 threshold that can also be installed at the bottom of the door 2.
[0066] Example 3
[0067] Based on the disassembly and assembly method of a prefabricated low-rise building described in Examples 1 and 2, the installation steps are as follows:
[0068] Step 1: Connect and fix the ground beam 501 and the cross beam 503 to the lower and upper ends of the column 502 through angle brackets to form a basic frame, and connect the first door frame 505, the second door frame 506, and the middle beam 504 at the same time;
[0069] Step 2: Fix the spine 510, diagonal brace 509, first purlin 507, second purlin 508, and ridge beam 511 on the base frame to form a roof frame;
[0070] Step 3: Install wall panels 1, roof 4, doors 2, and windows 3;
[0071] The removal steps are as follows: Remove in reverse order of the installation steps.
[0072] The specific implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above implementation modes, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. An assembled low-rise building, comprising a wall panel (1) and a roof (4); characterized in that: It also includes a frame (5) formed by assembling a keel and an atrium, wherein the keel is made of a first profile, the cross section of the first profile is a hollow rectangle, and two adjacent sides of the rectangle are respectively recessed inward to form a C-shaped groove, and the back of the C-shaped groove, that is, the hollow rectangular cavity, is provided with two protrusions, and the cross section of the first profile is symmetrical along a diagonal line thereof; The atrium is made of a second profile, the cross section of the second profile is a hollow rectangle, and a pair of sides of the rectangle are respectively recessed inward to form a C-shaped groove, and the back of the C-shaped groove, that is, the hollow rectangular cavity, is respectively provided with two protrusions; the cross section of the second profile is symmetrical along a central axis thereof, and the frame (5) is assembled by at least one combination of keels and keels, atria and keels, and atria and atria through angle brackets; The keels or atriums of the four facades of the frame are connected with connecting strips, the connecting strips are integrally formed by a first side panel and a second side panel, the first side panel is provided with a protrusion, the second side panel is provided with a groove, and the wall panel (1) is abutted against the connecting strip and connected and fixed; The angle code is a T-shaped angle code, including a web with two rectangular through holes and a wing plate with a step; the angle code is horizontally penetrated by a pin with a spring, the spring is located in the rectangular through hole close to the wing plate, and the rectangular through hole away from the wing plate is defined by bolts from top to bottom, the web extends into the transverse keel or atrium, and the wing plate and the longitudinal keel or atrium C-shaped groove are nested to connect keels to keels, keels to atrium, and atriums to atriums.
2. The assembled low-rise building according to claim 1, characterized in that: It also comprises a window (3), the window (3) comprising a thermal break window (31) and an outer shell; the outer shell comprising an upper shell and a guide rail (32), the guide rail (32) being arranged at both ends of the upper shell, the thermal break window (31) being arranged between the guide rails (32), a curtain piece device (33) being arranged in the upper shell, and the curtain piece moving upward and downward along the guide rail (32); The upper shell comprises a top plate (35), an inner plate (39) arranged on both sides of the top plate (35), an outer plate (34), a sealing plate (36) arranged at both ends of the top plate (35), a rear base (37) connected to the top of the thermally-insulated window (31), and a guiding front base (38); the top plate (35) is composed of two pieces spliced together, and the thermally-insulated bridge between the two top plates (35) corresponds to the position of the thermal insulation strip of the thermally-insulated window (31); and a plurality of T-shaped protrusions are arranged in the inner vertical surface gap between the inner plate (39) and the outer plate (34).
3. The assembled low-rise building according to claim 1, characterized in that: The invention also comprises a door (2), wherein the door (2) comprises a door panel (21), a door leaf frame (22), a door frame (23), a door stop strip (24), and a lock (25); the door leaf frame (22) and the door frame (23) are hingedly connected by European standard hinges, and the door leaf frame (22), the door frame (23), and the door stop strip (24) are made of aluminum alloy profiles; the door panel (21) and the door leaf frame (22) are connected and sealed by double-sided glass glue; sealing strips are respectively provided on the door leaf frame (22) and the door frame (23) on the side opposite to the hinged side of the door leaf frame (22) and the door frame (23); and the distance between the inner surface of the door panel (21) and the inner surface of the door leaf frame (22) is 3-5 mm.
4. A method for disassembling and assembling a prefabricated low-rise building according to claim 1, characterized in that: include: Installation steps: Step 1: Calculate the number of keels and atria that each keel needs to connect, and connect the corresponding number of angle brackets to the keel through its wing plate; Step 2: Connect the atrium and keel to the keel with angle code to form the required frame; when more than two keels and atriums need to be connected, use metal plates and screws to connect; Step 3: Connect the connecting strips on the inner surface of the four hollow facade walls of the frame. The connection order of the connecting strips on each facade wall is top, left, right, and bottom, and tighten them with screws at the same time; Step 4: Place the wall panels (1) against the tie bars and screw them in, then place the roof (4) on top of the frame. Step 5: Install windows (3) and doors (2); Removal steps: Reverse the installation steps to remove.
Citation Information
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But quick assembly disassembly's environmental protection modularization exhibition utensil
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