A fully automatic pancake machine

Abstract

The invention relates to a novel fully automatic pancake making machine, comprising a frame, a dough sheet extruding device, a primary oiling device, a rounding device, a slitting device, a forming device, a curing device, a secondary oiling device and a maturation device. The output end of the slitting device is connected with a constant temperature conveying and proofing device, the output end of the constant temperature conveying and proofing device is connected with a forming device, the output end of the forming device is connected with a curing device, the rear end of the curing device is provided with a secondary oiling device, and the rear end of the secondary oiling device is provided with a maturation device; the dough sheet extruding device, the primary oiling device, the rounding device, the slitting device, the constant temperature conveying and proofing device, the forming device, the curing device, the secondary oiling device and the maturation device are sequentially connected through a conveyor belt.

Description

Technical Field

[0001] The invention relates to the field of traditional wheaten food processing and production, in particular to a full-automatic pancake making machine. Background Art

[0002] Traditional pasta such as Henan's sesame cakes, Shaanxi and Shanxi's huoshao, Shandong's big cakes, Xinjiang's nangbing, Hunan and Hubei's Tujia cakes, etc., have been passed down by the people to this day because of their crispy, fresh and delicious taste; but their production process, from kneading dough, folding, applying oil, forming, and maturation, is completely done manually, with low production efficiency and unstable taste; in order to carry out continuous production and improve production efficiency, a new type of fully automatic sesame cake machine is needed. Summary of the invention

[0003] The object of the present invention is to provide a fully automatic pancake making machine, which has the characteristics of high efficiency, good effect, low cost, automatic shaping, automatic proofing and automatic continuous maturation.

[0004] In order to solve the above problems, the present invention provides a fully automatic pancake machine, comprising a frame, a dough sheet extrusion device, a primary oiling device, a rounding device, a slitting device, a forming device, a curing device, a secondary oiling device, and a maturation device. The output end of the slitting device is connected to a constant temperature conveying and proofing device, the output end of the constant temperature conveying and proofing device is connected to a forming device, the output end of the forming device is connected to a curing device, and the rear end of the curing device is provided with a secondary oiling device; the dough sheet extrusion device, the primary oiling device, the rounding device, the slitting device, the constant temperature conveying and proofing device, the forming device, the curing device, the secondary oiling device, and the maturation device are connected in sequence through a conveyor belt.

[0005] The fully automatic pancake making machine provided by the present invention also has the following technical features:

[0006] Furthermore, the constant temperature conveying and proofing device includes a constant temperature proofing bin and a proofing conveyor belt.

[0007] Furthermore, the molding device includes an upper mold plate, a lower mold plate, and a pressure device.

[0008] Furthermore, the secondary oiling device is a multi-layer penetrating oiling mechanism, which includes a pressure device and an oil storage and oil seepage module, the oil storage and oil seepage module is arranged below the pressure device, the oil storage and oil seepage module includes a box body, a sponge, and a filter screen, the sponge and the filter screen are arranged on the lower end surface of the box body, the sponge and the filter screen are at least two layers, and an oil groove is arranged on the upper end of the box body; this oiling method is uniform, accurate and effective, and the amount of oil applied is small, which meets the needs of continuous production.

[0009] Furthermore, the cooking device is a multi-layer rotary automatic turning food cooking mechanism, which includes a multi-layer automatic rotary cooking plate, a heating device, a baking chamber, and an automatic turning plate, and each layer of the automatic rotary cooking plate is provided with an automatic turning plate.

[0010] Traditional aging devices include manually flipping iron plate ovens, edge baking ovens, hanging chamber baking ovens, etc. If mass production is to be achieved, a sufficient number of aging devices must be available. Taking the current manual production of sesame cakes as an example, the aging time for each sesame cake is 3 minutes, and one sesame cake is baked approximately every 5 seconds. At the same time, 36 cakes are being matured. If each baking oven is loaded with eight at a time, at least 4-6 baking ovens are required to meet production needs. In this case, although mass production is achieved, a large number of people are required and the production cost is high.

[0011] In order to facilitate the understanding of the invention, the following explanation is given: the existing technology of the dough sheet extrusion mechanism includes an extrusion roller type noodle production mechanism, and the present invention preferably uses a spiral extrusion mechanism. The interior of the sesame seed cake produced by this structure is uniform and consistent; the forming device adopts an upper and lower mold plate extrusion method, and refers to the existing technology such as steamed bun making machines, and sets upper and lower mold plates to extrude and produce cake blanks. The curing device adopts an upper and lower surface electric heating method, and refers to the structural method of electric baking pan heating, so that the formed cake blank has a certain curing hardness, which is convenient for automatic turning over in the next cooking process.

[0012] The rounding mechanism uses a motor to drive the roller, and the roller is arranged obliquely to the conveyor belt and the dough strip thereon, so that the continuously extruded dough strip is wrapped into a cylindrical dough bar; this structure belongs to the prior art and is therefore not elaborated here.

[0013] The slitting mechanism adopts a ratchet-type slitting mechanism, with multiple ratchets linked to each other, the ratchets are arranged in a circular array, and the ratchets rotate and link with each other, thereby squeezing and cutting the cylindrical dough bar into dough pieces. This mechanism belongs to the existing technology and will not be explained in detail.

[0014] The prior art of one-time oiling device adopts spray-type oiling. The present invention creates a preferred brush-type oiling. The brush head is connected to the oil pipeline, and the continuously rotating brush evenly applies the oil to the dough strip, which has low cost and good effect.

[0015] The present invention has the following beneficial effects: In combination with specific technical means, there are the following points:

[0016] 1. The invention is different from the existing pancake machines and can realize continuous production. Since the invention is provided with a constant temperature conveying and proofing device, the dough can be continuously proofed to meet the continuous production of pancakes, and the proofing time is adjustable. The pancakes produced by the equipment are fermented pancakes, which are fragrant, soft and delicious. After ripening, they are full and porous, have sufficient moisture, are crispy on the outside and tender on the inside, have high product quality, require less oil, are low in fat, and are healthier.

[0017] 2. The secondary oiling created by the present invention is to evenly oil the surface of the cake blank to ensure a better curing effect on the surface of the cake blank, so that the cake can be automatically turned over smoothly without sticking or deformation during the cooking process. After cooking, the entire cake has a crispy surface and is cooked through inside.

[0018] 3. The invention enables the batch production of sesame cakes, while effectively reducing labor and lowering costs. The key lies in the maturation stage. The maturation device created by the invention adopts a multi-layer rotating disk and an automatic turning method for baking. As for the internal temperature and the baking environment, electric heating or liquefied gas heating can be considered. After the cake blank is oiled for the second time, it is sent to the maturation device through a conveyor belt and falls onto a multi-layer rotating baking disk, which is driven to rotate by the baking disk. Then, it is automatically dropped onto the lower baking disk by an automatic turning plate, and continues to be baked and cooked until it is fully cooked. The cooking temperature and cooking time can be freely adjusted to meet the different cooking times and baking temperatures required for different sesame cakes. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of a new fully automatic pancake making machine according to an embodiment of the present invention;

[0020] Figure 2 A schematic diagram of a new type of fully automatic pancake making machine cooking device according to an embodiment of the present invention;

[0021] Figure 3 It is a structural schematic diagram of an oil storage and oil seepage module of a novel fully automatic pancake making machine according to an embodiment of the present invention;

[0022] Figure 4 A schematic diagram of a novel fully automatic pancake turning structure of a pancake machine according to an embodiment of the present invention;

[0023] In the figure: 1. dough sheet extrusion device, 2. primary oiling device, 3. rounding device, 4. slitting device, 5. forming device, 6. curing device, 7. secondary oiling device, 8. aging device, 9. constant temperature conveying and proofing device, 10. frame, 11. upper mold plate, 12. pressure device, 13. oil storage and oil seepage module, 14. automatic rotating aging plate, 15. heating device, 16. baking chamber, 17. automatic turning and flowing plate, 18. lower mold plate, 19. proofing conveyor belt, 20. constant temperature proofing chamber, 21. box body, 22. sponge, 23. filter screen, 24. sesame seed cake, 25. guide slide plate. DETAILED DESCRIPTION

[0024] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict.

[0025] like Figure 1-4A new type of fully automatic pancake machine shown in the figure includes a frame 10, a dough sheet extrusion device 1, a primary oiling device 2, a rounding device 3, a slitting device 4, a forming device 5, a curing device 6, a secondary oiling device 7, and a maturation device 8. The output end of the slitting device 4 is connected to a constant temperature conveying and proofing device 9, the output end of the constant temperature conveying and proofing device 9 is connected to a forming device 5, the output end of the forming device 5 is connected to a curing device 6, and the rear end of the curing device 6 is provided with a secondary oiling device 7; the dough sheet extrusion device 1, the primary oiling device 2, the rounding device 3, the slitting device 4, the constant temperature conveying and proofing device 9, the forming device 5, the curing device 6, the secondary oiling device 7, and the maturation device 8 are connected in sequence through a conveyor belt.

[0026] When the invention is implemented, firstly, the invention is different from the existing pancake making machine and can realize continuous production. Since the invention is provided with a constant temperature conveying and proofing device 9, continuous proofing of the dough is realized, which meets the continuous production of pancakes, and the proofing time is adjustable. The pancakes produced by the equipment are fermented pancakes, which are fragrant, soft and delicious. After ripening, they are full and porous, have sufficient moisture, are crispy on the outside and tender on the inside, have high product quality, require less oil, are low in fat, and are healthier.

[0027] Second, the secondary oiling device 7 created by the present invention is to evenly apply oil to the surface of the cake blank to ensure a better curing effect on the surface of the cake blank, so that the cake can be automatically turned over smoothly during the cooking process without sticking or deforming. After cooking, the entire cake has a crispy surface and a cooked interior.

[0028] Third, the invention enables the batch production of sesame cakes, while effectively reducing labor and lowering costs. The key lies in the maturation stage. The maturation device 8 created by the invention adopts a multi-layer rotating disk and an automatic turning method for baking. Regarding the internal temperature and the baking environment, electric heating or liquefied gas heating can be considered. After the cake blank is oiled for the second time, it is sent to the maturation device 8 through the conveyor belt and falls onto the automatic rotating maturation disk 14, which is driven to rotate by the automatic rotating maturation disk. Then, the automatic turning plate 17 is used to make it automatically fall into the automatic rotating maturation disk 14 on the lower layer, and continue to bake and mature until it is fully cooked. The maturation temperature and maturation time can be freely adjusted to meet the different maturation times and baking temperatures required for different sesame cakes.

[0029] In one embodiment of the present application, the constant temperature conveying and proofing device 9 includes a constant temperature proofing bin 20 and a proofing conveyor belt 19, which solves the problem of continuous proofing and enables continuous production.

[0030] In one embodiment of the present application, the molding device 5 includes an upper mold plate 11, a lower mold plate 18, and a pressure device 12, and has a simple structure, reliable performance, and high efficiency.

[0031] In one embodiment of the present application, the secondary oiling device 7 is a multi-layer penetration oiling mechanism, which includes a pressure device 12 and an oil storage and oil penetration module 13. The oil storage and oil penetration module 13 is arranged below the pressure device 12. The oil storage and oil penetration module 13 includes a box body, a sponge, and a filter. The sponge and the filter are arranged on the lower end surface of the box body. The sponge and the filter are at least two layers. An oil groove is arranged on the upper end of the box body, which has a good coating effect, a simple structure, and saves materials.

[0032] In one embodiment of the present application, the cooking device 8 is a multi-layer rotary automatic flipping food cooking mechanism, which includes a multi-layer automatic rotary cooking disk 14, a heating device 15, a baking bin 16, and an automatic flipping plate 17. Each layer of the automatic rotary cooking disk 14 is provided with an automatic flipping plate 17; the automatic flipping plate 17 includes a guide slide 25, and the guide slide 25 faces the lower layer of the automatic rotary cooking disk 14; the automatic flipping plate 17 rotates with the automatic rotary cooking disk 14. Due to the thrust generated when the sesame cake 24 contacts the guide slide plate 25, it automatically slides toward the automatic turning over flow plate 17. When the sesame cake 24 contacts the automatic turning over flow plate 17, it slides along the automatic turning over flow plate 17 to the lower automatic rotating cooking plate 14, until the sesame cake is continuously turned over to the lower automatic rotating cooking plate 14, and the cooked sesame cake 24 is sent out of the baking oven. The multi-layer rotary automatic turning food cooking mechanism created by the present invention not only realizes the continuous production of sesame cakes and improves the production efficiency, but also greatly reduces the production cost.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A fully automatic pancake making machine, comprising a frame, a dough sheet extrusion device, a primary oiling device, a rounding device, a slitting device, a forming device, a curing device, a secondary oiling device, and a cooking device, characterized in that: The output end of the slitting device is connected to a constant temperature conveying and proofing device, the output end of the constant temperature conveying and proofing device is connected to a molding device, the output end of the molding device is connected to a curing device, and a secondary oiling device is arranged at the rear end of the curing device; the dough sheet extrusion device, the primary oiling device, the rounding device, the slitting device, the constant temperature conveying and proofing device, the molding device, the curing device, the secondary oiling device, and the maturation device are connected in sequence through a conveyor belt; the constant temperature conveying and proofing device includes a constant temperature proofing bin and a proofing conveyor belt; the maturation device is a multi-layer rotary automatic turning over food maturation mechanism, and the multi-layer rotary automatic turning over food maturation mechanism includes a multi-layer automatic rotary maturation disk, a heating device, a baking bin, and an automatic turning over flow plate, and each layer of the automatic rotary maturation disk is provided with an automatic turning over flow plate.

2. The fully automatic pancake making machine according to claim 1, characterized in that: The molding device comprises an upper mold plate, a lower mold plate, and a pressure device.

3. The fully automatic pancake making machine according to claim 1, characterized in that: The secondary oiling device is a multi-layer penetrating oiling mechanism, which includes a pressure device and an oil storage and oil penetration module. The oil storage and oil penetration module is arranged below the pressure device. The oil storage and oil penetration module includes a box body, a sponge, and a filter. The sponge and the filter are arranged on the lower end surface of the box body. The sponge and the filter are at least two layers, and an oil tank is arranged on the upper end of the box body.

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