Automatic shaking machine
By designing multiple components of the automatic shaker to work together, the automatic head growth, twisting, split strand binding and drop of yarn is realized, which solves the problems of high labor intensity and low efficiency caused by semi-automation in the prior art. The automation and rapid yarn processing are realized.
Patent Information
- Application Number
- CN202011119851.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2020-09-10
- Filing Date
- 2020-10-19
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2040-10-19
AI Technical Summary
The existing crimping machine process is still in the semi-automation stage, resulting in high labor intensity for industrial workers, unable to achieve high-speed crimping, and difficult to improve efficiency.
An automatic crimping machine is designed, including an electrical box, base, bracket, wire transfer assembly, yarn frame assembly, transverse movement assembly, head assembly, split strand tie knot assembly, yarn drop assembly and yarn storage assembly, through The collaborative work of these components realizes the automatic head growth, shaking, stranding, knotting and yarn drop of the yarn, realizing the automation and high-speed of the entire process.
The entire process of yarn is automated and intelligent, the length of the yarn frame is shortened, the shaking efficiency is improved, and the shaking of the yarn frame is not disturbed when strands are tied and twisted, maximizing the efficiency of the overall device.
Smart Images

Figure CN114162669B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of textile machinery, and in particular relates to an automatic twisting machine. Background Art
[0002] With the continuous development of the textile industry, the application of the shaking machine is becoming more and more extensive. Since the shaking machine is easy to operate and has high working efficiency, it can greatly reduce production costs.
[0003] A twisting machine is a machine that winds the bobbin yarn on a rotating yarn frame to form a twist. The current twisting machine generally includes a frame, a rotating yarn frame connected to the frame, and a motor or a crank that drives the rotating yarn frame to rotate. After the bobbin yarn is wound on the rotating yarn frame for a certain number of turns, a twisted yarn is formed. At present, the existing twisting process is still in the semi-automatic stage: workers manually make the yarn, the machine twists it, and then the double-∞-shaped strands are manually tied and knotted, and finally the twisted yarn is taken out from the yarn frame. The labor intensity of industrial workers during the twisting process is very high, and because the yarn frame has a large span and it is difficult to ensure rigidity, it is impossible to achieve high-speed twisting, so the efficiency of the entire twisting process is difficult to improve. Summary of the invention
[0004] The object of the present invention is to provide an automatic spinning machine to realize automation, high speed and high efficiency in the spinning spinning process.
[0005] The technical solution adopted by the present invention is: an automatic shaking and twisting machine, which includes an electrical box, a base, a bracket, a wire moving assembly, a yarn frame assembly, a transverse movement assembly, a head assembly, a stranding, twisting and knotting assembly, a yarn dropping assembly and a yarn storage assembly. The wire moving assembly is arranged at one end of the bracket for realizing the wire moving of the yarn, the yarn frame assembly is arranged on both sides of the bracket for shaking and twisting the yarn, the transverse movement assembly is arranged at the upper end of the bracket for driving the head assembly and the stranding, twisting and knotting assembly to move back and forth, the head assembly is connected to the bottom of the transverse movement assembly for cutting the yarn and clamping the yarn tail, the stranding, twisting and knotting assembly is connected to the transverse movement assembly for dividing the shaken yarn and automatically twisting it, the yarn dropping assembly can be movably arranged on both sides of the base for removing the twisted yarn on the yarn frame and transporting it to the yarn storage assembly, and the yarn storage assembly is arranged at one end of the base for hanging the twisted yarn.
[0006] Furthermore, the wire moving assembly includes a wire moving base, a wire moving motor, a primary synchronous belt, a secondary synchronous belt, a guide column, a wire moving seat and a wire guide hook. The wire moving motor is installed on the wire moving base, which drives two primary synchronous belts to rotate respectively, and the primary synchronous belt then drives the left and right secondary synchronous belts to rotate. The wire moving seat is fixed on the secondary synchronous belt and can slide on the guide column. At the same time, each wire moving seat is equipped with a wire guide hook. The left and right wire guide hooks can be driven to move back and forth by the continuous forward and reverse rotation of the wire moving motor to achieve the wire moving of the yarn.
[0007] Furthermore, the transverse movement assembly includes a transverse beam, a transverse movement guide rail, a transverse movement motor, a rack and a transverse movement frame. The transverse beam is mounted on the bracket, and the transverse movement guide rail and the rack are installed on the transverse beam. The transverse movement frame is installed on the transverse movement guide rail. The transverse movement motor is engaged with the rack through the gear, and the transverse movement motor drives the transverse movement frame to move horizontally on the transverse beam.
[0008] Furthermore, the head-spinning assembly includes a head-spinning base, a head-spinning bracket, a lifting guide rail, a lifting cylinder, a double-shaft motor, a coupling and a clamping and shearing device. The head-spinning base is fixed on the transverse frame of the transverse frame so that it can move horizontally with the transverse frame. The head-spinning base is equipped with a lifting guide rail, and the head-spinning bracket is installed on the lifting guide rail, and is driven by the lifting cylinder to move up and down in the vertical direction. The head-spinning bracket is also equipped with a double-shaft motor and a clamping and shearing device, and the two are connected to each other by a coupling, and the synchronous clamping and shearing of the clamping and shearing device are achieved by the drive of the double-shaft motor.
[0009] Furthermore, the clamping and shearing device comprises a left fixed seat and a right fixed seat, and the left fixed seat and the right fixed seat are both slidably connected with a long guide post and a short guide post through bearings, one end of the long guide post and the short guide post are processed with a step plug in the fixed seat to prevent sliding from one direction of the fixed seat, and the other end is fixedly connected with a pressure block for clamping the tail of the spun yarn, and a clamping force is provided between the pressure block and the fixed seat by clamping springs with different pre-compression amounts on the long guide post and the short guide post, and a blade is fixedly connected to one of the two fixed seats, and a wire groove matching the blade is connected to the other fixed seat, and the blade and the wire groove are connected between the two While clamping the tail of the skeined yarn at the same time, they work together to cut off the tail of the skeined yarn, wherein a pair of pressure blocks fixedly connected to the short guide pins approach the skeined yarn frame, and a pair of pressure blocks fixedly connected to the long guide pins move away from the skeined yarn frame, and in the process of the left and right fixed seats approaching, the pair of pressure blocks fixedly connected to the long guide pins contact each other first, followed by the pair of pressure blocks fixedly connected to the short guide pins, and finally the blade and the wire groove interact with each other; in the process of the left and right fixed seats moving away from each other, the blade and the wire groove separate from each other first, followed by the pair of pressure blocks fixedly connected to the short guide pins, and finally the pair of pressure blocks fixedly connected to the long guide pins.
[0010] Furthermore, the stranding, twisting and knotting assembly includes a yarn threading rod and a threading device, the yarn threading rod is used to separate the twisted yarn on the yarn frame, and the threading device includes two upper and lower spray and suction nozzles with the same functions, two air pipes are respectively passed into the spray and suction nozzles, one is a suction pipe and the other is a nozzle, one end of the suction pipe is connected to the mouth, and the other end is connected to a negative pressure generator, and the negative pressure generator is used to generate negative pressure in the suction pipe to suck in the yarn, and the nozzle is connected to a flow channel toward the mouth, and the air sprayed therefrom can blow out the yarn in the suction pipe when flowing out of the mouth.
[0011] Furthermore, the strand binding and knotting assembly also includes a wire shifting rod arranged on one side of the knotting device, and the wire shifting rod can rotate on a fixed axis to shift the binding wire, yarn head and yarn tail to the center of the knotting baffle on the knotting device. A yarn gathering baffle is also arranged directly in front of the knotting baffle, and the opposite ends of the knotting baffle and the yarn gathering baffle are both "V"-shaped structures.
[0012] Furthermore, the doffing assembly includes a doffing yarn base, a transverse driving device, a longitudinal driving device, a yarn pushing actuator and a yarn pushing driving device, a transverse sliding rail is arranged below the doffing yarn base, and a longitudinal sliding rail is arranged above the doffing yarn base, and the doffing yarn base slides transversely on the transverse sliding rail through the driving of the transverse driving device, and a support plate is fixedly connected above the longitudinal sliding rail, and two side plates are fixedly connected above the support plate, and an upper and lower yarn pushing actuator and a yarn pushing driving device are fixedly connected between the two side plates, and the support plate slides longitudinally on the longitudinal sliding rail through the driving of the longitudinal driving device, and drives the yarn pushing actuator and the yarn pushing driving device to move together; wherein, the transverse driving device includes a transverse motor, a reduction mechanism, a gear and a rack, the transverse motor is connected to the gear through the reduction mechanism, the gear is meshed with the rack, the rack and the transverse slide are fixed on the frame of the automatic shaking machine, and the extension direction of the transverse slide is used as the transverse direction, and under the drive of the transverse motor, the gear and rack are driven The connection enables the entire device to move laterally under the support and guiding action of the transverse sliding rail; at the same time, two longitudinal sliding rails are fixedly connected above the base, with the extension direction of the longitudinal sliding rail as the longitudinal direction, a support plate is fixedly connected above the longitudinal sliding rail, two side plates and a driving block are fixedly connected above the support plate, the driving block is fixedly connected to a nut, the nut is threadedly connected to a screw, two ends of the screw are rotatably connected to the longitudinal bearing seat, and one end of the screw away from the transverse sliding rail passes through the longitudinal bearing seat and is connected to the longitudinal driving device; the longitudinal driving device comprises a longitudinal motor, a longitudinal driving pulley, a longitudinal driven pulley and a longitudinal belt, the output shaft of the longitudinal motor is connected to the longitudinal driving pulley, the longitudinal driving pulley is connected to the longitudinal driven pulley through the longitudinal belt, and at the same time, the longitudinal driven pulley is fixedly connected to the end of the screw, under the drive of the longitudinal motor, the longitudinal driving pulley drives the longitudinal driven pulley to rotate through the longitudinal belt, thereby driving the screw to rotate and making the nut move along the axial direction of the screw, and the nut then drives the support plate to move longitudinally through the driving block.
[0013] Furthermore, the yarn pushing actuator comprises a mounting seat, a mounting plate and a yarn pushing bearing seat, one side of the mounting seat is fixedly connected to the mounting plate, and the yarn pushing bearing seat is rotatably connected to a rotating shaft, and both ends of the rotating shaft are respectively connected to the yarn pushing driven pulley of the yarn pushing driving device and the executing pulley of the yarn pushing actuator. The executing pulley and another executing pulley rotatably connected to the mounting plate are connected through an executing belt transmission, and a transmission block is fixedly connected to the executing belt, and the transmission block is also fixedly connected to the cylinder seat. A rotary cylinder is fixedly connected to the cylinder seat, and the rotary cylinder drives the upper yarn pushing plate and the lower yarn pushing plate to rotate. At the same time, a limit block is provided on the head of the yarn pushing actuator, and two guide rods are connected between the limit block and the mounting seat, and the cylinder seat can move back and forth on the guide rod, thereby driving the upper yarn pushing plate and the lower yarn pushing plate to move back and forth on the guide rod. The upper yarn pushing actuator is provided with a smooth cover shell on the periphery, and the yarn pushing actuator above the twisted yarn slides on the smooth cover shell, and yarn supporting plates are installed on both sides of the lower yarn pushing actuator for supporting the twisted yarn; the yarn pushing driving device comprises a yarn pushing motor, a yarn pushing driving pulley and a yarn pushing driven pulley, the output shaft of the yarn pushing motor is connected to the yarn pushing driving pulley, and the yarn pushing driving pulley is connected to the yarn pushing driven pulley through two upper and lower yarn pushing belts, and the yarn pushing driven pulley is installed at one end of the rotating shaft and drives the rotating shaft to rotate. The yarn pushing motor drives the rotating shaft of the yarn pushing actuator to rotate through a belt transmission connection, thereby making the upper and lower yarn pushing plates of the yarn pushing actuator move longitudinally synchronously under the support and guidance of the guide rod, and at the same time, the rotary cylinder arranged in the yarn pushing actuator realizes the synchronous rotation of the upper and lower yarn pushing plates through a transmission connection.
[0014] Furthermore, the yarn storage assembly comprises a yarn storage base, a main shaft and a yarn storage frame, the yarn storage frame is mounted on the main shaft, the main shaft is connected to the yarn storage base and driven by a motor to perform fixed-axis rotation.
[0015] The beneficial effects of the present invention are as follows: the yarn shaking machine can complete automatic yarn spinning, automatic shaking, automatic stranding and twisting, automatic knotting and automatic yarn dropping, truly realizing the automation and intelligence of the entire process. The yarn frame length is greatly shortened compared to the traditional yarn shaking machine, and the support method at both ends of the main shaft enables it to complete the shaking and twisting at a high speed. Moreover, the time of yarn frame shaking and twisting is not completely occupied during the stranding and twisting, and the shaking and twisting of the yarn frame does not hinder the stranding and twisting, so that the stranding and twisting can be carried out uninterruptedly in real time, so that the efficiency of the entire device is maximized.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 and Figure 2 It is the structural schematic diagram of the shaking machine;
[0018] Figure 3 It is a structural schematic diagram of the wire moving assembly;
[0019] Figure 4 It is a schematic diagram of the structure of the transverse movement component;
[0020] Figure 5 It is a schematic diagram of the structure of the raw head assembly;
[0021] Figure 6 It is a schematic diagram of the structure of the clamping and shearing device of the threading assembly;
[0022] Figure 7 It is a structural schematic diagram of a strand binding, twisting and knotting assembly;
[0023] Figure 8 This is a schematic diagram of the stranding process;
[0024] Fig. 9 It is a schematic diagram of grabbing the head and tail of the yarn;
[0025] Fig.10 is a schematic diagram of gathered yarns;
[0026] Fig.11 is a structural schematic diagram of the doffing assembly;
[0027] Fig.12 yes Fig.11 Left view of
[0028] Fig.13 It is a schematic diagram of the internal structure of the skein actuator.
[0029] Fig.14 is a schematic diagram of the structure of the yarn storage component;
[0030] The markings in the figure are: 1. electrical box, 2. base, 3. bracket, 4. wire moving assembly, 4-1. wire moving base, 4-2. wire moving motor, 4-3. primary synchronous belt, 4-4. secondary synchronous belt, 4-5. guide column, 4-6. wire moving seat, 4-7. wire guide hook, 5. yarn frame assembly, 6. transverse movement assembly, 6-1. crossbeam, 6-2. transverse movement guide rail, 6-3. transverse movement motor, 6-4. transverse movement rack, 6-5. transverse movement frame, 7. threading assembly, 7-1. threading base, 7-2. threading bracket, 7-3. lifting guide rail, 7-4. lifting cylinder, 7-5. double-output shaft motor, 7-6. coupling, 7-7. clamping and shearing device, 7-71. left fixed seat, 7-72. right fixed seat, 7-73 .Bearing, 7-74. Long guide post, 7-75. Short guide post, 7-76. Pressure block, 7-77. Clamping spring, 7-78. Blade, 7-79. Wire groove, 8. Stranding, twisting and knotting assembly, 8-1. Left threading rod, 8-2. Right threading rod, 8-3. Threading device, 8-4. Upper spray nozzle, 8-5. Upper flow channel, 8-6. Upper suction pipe, 8-7. Upper spray pipe, 8-8. Lower spray nozzle, 8-9. Lower flow channel, 8-10. Lower suction pipe, 8-11. Lower spray pipe, 8-12. Knotting device, 8-13. Knotting upper baffle, 8-14. Knotting lower baffle, 8-15. Gathering upper baffle, 8-16. Gathering lower baffle, 8-17. Upper wire rod, 8-18. Lower wire rod, 8-19. Yarn Thread end, 8-20. Yarn tail, 9-1. Left doffing assembly, 9-2. Right doffing assembly, 9-3. Doffing base, 9-4. Transverse slide rail, 9-5. Rack, 9-6. Transverse drive device, 9-61. Transverse motor, 9-62. Speed reduction mechanism, 9-63. Gear, 9-7. Longitudinal slide rail, 9-8. Support plate, 9-9. Side plate, 9-10. Drive block, 9-11. Nut, 9-12. Screw, 9-13. Longitudinal bearing seat, 9-14. Longitudinal drive device, 9-141. Longitudinal motor, 9-142. Longitudinal active pulley, 9-143. Longitudinal driven pulley, 9-144. Longitudinal belt, 9-15. Yarn push actuator, 9-151. Mounting seat, 9-152 .Mounting plate, 9-153. Yarn pushing bearing seat, 9-154. Rotating shaft, 9-155. Executing pulley, 9-156. Executing belt, 9-157. Transmission block, 9-158. Cylinder seat, 9-159. Rotary cylinder, 9-1510. Upper yarn pushing plate, 9-1511. Lower yarn pushing plate, 9-1512. Limiting block, 9-1513. Guide rod, 9-1514. Cover, 9-1515. Yarn supporting plate, 9-16. Yarn pushing drive device, 9-161. Yarn pushing motor, 9-162. Yarn pushing active pulley, 9-163. Yarn pushing driven pulley, 9-164. Yarn pushing belt, 10. Yarn storage assembly, 10-1. Yarn storage base, 10-2. Spindle, 10-3. Yarn storage rack, 11.Reeling in yarn, 12-reeled yarn, 13-skeined yarn, 14-tied skein, 15-skein rod. DETAILED DESCRIPTION
[0031] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
[0032] like Figure 1 and 2 As shown, an automatic shaking and twisting machine includes an electrical box 1, a base 2, a bracket 3, a wire moving assembly 4, a yarn frame assembly 5, a transverse movement assembly 6, a head assembly 7, a stranding, twisting and knotting assembly 8, a yarn dropping assembly and a yarn storage assembly 10. The wire moving assembly 4 is arranged at one end of the bracket 3 for realizing the wire moving of the yarn, the yarn frame assembly 5 is arranged on both sides of the bracket 3 for shaking and twisting the yarn, the transverse movement assembly 6 is arranged at the upper end of the bracket 3 for driving the head assembly and the stranding, twisting and knotting assembly to move forward and backward, the head assembly 7 is connected to the bottom of the transverse movement assembly for cutting the yarn and clamping the yarn tail, the stranding, twisting and knotting assembly 8 is connected to the transverse movement assembly 6 for dividing the shaken yarn and automatically twisting it, the yarn dropping assembly is movably arranged on both sides of the base for removing the twisted yarn on the yarn frame and transporting it to the yarn storage assembly, and the yarn storage assembly 10 is arranged at one end of the base 2 for hanging the twisted yarn.
[0033] like Figure 3 As shown, the wire moving assembly 4 includes a wire moving base 4-1, a wire moving motor 4-2, a primary synchronous belt 4-3, a secondary synchronous belt 4-4, a guide post 4-5, a wire moving seat 4-6, and a wire guide hook 4-7; the wire moving motor 4-2 is mounted on the wire moving base 4-1, and drives two primary synchronous belts 4-3 respectively, and then drives the two left and right secondary synchronous belts 4-4. The wire moving seat 4-6 is fixed on the secondary synchronous belt 4-4 and can slide on the guide post 4-5, and each wire moving seat is equipped with a wire guide hook 4-7. In this way, the wire moving motor 4-2 can drive the four left and right wire guide hooks 4-7 to move back and forth by constantly rotating forward and reverse, thereby realizing the yarn moving.
[0034] like Figure 4 As shown, the transverse moving assembly 6 includes a cross beam 6-1, a transverse moving guide rail 6-2, a transverse moving motor 6-3, a transverse moving rack 6-4 and a transverse moving frame 6-5. The cross beam 6-1 is mounted on the bracket 3, on which the transverse moving guide rail 6-2 and the transverse moving rack 6-4 are installed, and the transverse moving frame 6-5 is seated on the linear guide rail 6-2. The transverse moving motor 6-3 is engaged with the rack 6-4 through the gear, and drives the transverse moving frame 6-5 to move horizontally on the cross beam 6-1.
[0035] like Figure 5As shown, the head assembly 7 includes a head base 7-1, a head bracket 7-2, a lifting guide rail 7-3, a lifting cylinder 7-4, a double-shaft motor 7-5, a coupling 7-6 and a clamping and shearing device 7-7. The head base 7-1 is fixed on the transverse frame 6-5 so that it can move horizontally with the transverse frame 6-5. The head base 7-1 is installed with a lifting guide rail 7-3, and the head bracket 7-2 is installed on the lifting guide rail 7-3, and is driven by the lifting cylinder 7-4 so that it can move up and down in the vertical direction. The head bracket 7-2 is installed with a double-shaft motor 7-5 and four groups of clamping and shearing devices 7-7, which are interconnected by a coupling 7-6, so that the synchronous clamping and shearing of the four groups of devices can be achieved.
[0036] like Figure 6 As shown, the clamping and cutting device 7-7 clamps and releases the skein yarn 13 by driving the left fixed seat 7-71 and the right fixed seat 7-72. The left fixed seat 7-71 and the right fixed seat 7-72 are slidably connected with two long guide pins 7-74 and two short guide pins 7-75 through bearings 7-73. One end of the long guide pin 7-74 and the short guide pin 7-75 is processed with a step plug in the fixed seat to prevent sliding from one direction of the fixed seat, and the other end is fixedly connected with a pressure block 7-76 for clamping the tail of the skein yarn. The clamping force is provided between the pressure block 7-76 and the fixed seat by a clamping spring 7-77 with different pre-compression amounts on the long guide pin 7-74 and the short guide pin 7-75. The difference between the left and right fixed seats is that one side is fixedly connected with a blade 7-78, and the other side is fixedly connected with a wire groove 7-79 that matches the blade 7-78. The blade 7-78 and the wire groove 7-79 work together to cut the tail of the skein of yarn while clamping the tail of the skein of yarn on both sides at the same time. Among them, a pair of pressing blocks 7-76 fixedly connected to the short guide pin 7-75 are close to the shaking yarn frame, and a pair of pressing blocks 7-76 fixedly connected to the long guide pin 7-74 are far away from the shaking yarn frame. In the process of the distance between the left and right fixed seats approaching, the pair of pressing blocks 7-76 fixedly connected to the long guide pin 7-74 first contact each other, followed by the pair of pressing blocks 7-76 fixedly connected to the short guide pin 7-75, and finally the blade 7-78 and the wire groove 7-79 interact with each other. In the process of the distance between the left and right fixed seats moving away, the blade 7-78 and the wire groove 7-79 first separate from each other, followed by the pair of pressing blocks 7-76 fixedly connected to the short guide pin 7-75, and finally the pair of pressing blocks 7-76 fixedly connected to the long guide pin 7-74.
[0037] like Figures 7 to 10As shown, the threading device 8-3 is mainly composed of an upper spray suction nozzle 8-4 and a lower spray suction nozzle 8-8 with the same functions, forming a "C" shaped structure. Taking the upper spray suction nozzle 8-4 as an example, it is connected to two air pipes, namely: an upper suction pipe 8-6 and an upper nozzle 8-7. One end of the upper suction pipe 8-6 is connected to the mouth, and the other end is connected to a negative pressure generator (not shown), through which negative pressure is generated in the spray suction pipe to suck in the yarn. The upper nozzle 8-7 is connected to the upper flow channel 8-5 facing the mouth. Since the aperture of the upper flow channel 8-5 is very small, the flow rate of compressed air becomes faster when it flows through the upper flow channel, so that the air can blow out the yarn in the upper suction pipe 8-6 when it flows out of the mouth. The specific strand binding and twisting process is as follows:
[0038] First, the yarn frame rotates to drive the twist rod to rotate so that the yarn is wound and forms a skein. Before shaking, the yarn head is fixed to one side of the skein position by the clamping assembly. After shaking, the yarn tail 9 is also moved to the same position by the wire moving assembly, and then cut and clamped. Then the upper nozzle 8-4 generates negative pressure, and the binding strand 14 is sucked into the upper suction pipe 8-6. The threading device 8-3, together with the left threading rod 8-1 and the right threading rod 8-2, falls from just above the horizontal skein. The left threading rod 8-1 and the right threading rod 8-2 penetrate into the skein and divide the skein into three parts, completing the stranding action.
[0039] After the stranding is completed, the threading device 8-3 drives the tied strand 14 to start moving to the left. When the mouths of the upper spray suction nozzle 8-4 and the lower spray suction nozzle 8-8 of the threading device move to the center of the right threading rod 8-2, the upper spray suction nozzle 8-4 starts to spray air to blow out the tied strand located in the upper suction pipe 8-6. At the same time, the lower spray suction nozzle 8-8 starts to inhale, and immediately sucks the tied strand 14 blown out from the upper spray suction nozzle 8-4 into the lower suction pipe 8-10, thereby realizing the position conversion of the tied strand 14 from top to bottom. Similarly, when the mouth moves to the center of the left threading rod 8-1 and the left side of the skein, the upper and lower positions of the tied strand are interchanged through the cooperation of the upper and lower spray suction nozzles, and finally the threading device returns to the right until the mouth is aligned with the center of the yarn head 8-19 and the yarn tail 8-20, so that the tied strand is threaded around the skein in the shape of a double "∞" character. In particular, in order to prevent the entangled stranded wire from affecting the thread threading during the return process, the threading device moves a distance L towards the threading rod when it moves to the leftmost side, so as to avoid threading failure during the return process.
[0040] Afterwards, the threading device 8-3 and the left and right threading rods 8-1 and 8-2 are lifted upward, and the lower suction nozzle 8-8 also starts to suck air. At the same time, the clamping components of the yarn head and yarn tail are loosened, so that the yarn head and tail together with the binding wire are sucked into the lower suction nozzle 8-8 and lifted above the knotting device. Finally, the upper thread shifting rod 8-17 and the lower thread shifting rod 8-18 make a fixed-axis rotation to shift the tying twisted wire 14, the yarn head 8-19 and the yarn tail 8-20 to the center of the knotting upper baffle 8-13 and the knotting lower baffle 8-14 on the knotting device 8-12, and then the yarn gathering upper baffle 8-15 and the yarn gathering lower baffle 8-16 push all the lines to the knotting upper baffle 8-13 and the knotting lower baffle 8-14. Since these are "V"-shaped baffles, the four lines are gathered at the two concave points of the upper and lower baffles to form a yarn, which is then knotted by the knotting device to complete the tying and twisting action.
[0041] like Figures 11 to 13 As shown, when the yarn dropping assembly starts working, it is in the skein storage area and directly opposite to the yarn storage assembly, the yarn pushing actuator 9-15 is at a position far from the skein, and the upper yarn pushing plate 9-1510 and the lower yarn pushing plate 9-1511 are at a position far from the skein and remain horizontal. Then the entire device moves horizontally to the yarn dropping work area and directly opposite to the shaking device. The yarn pushing actuator 9-15 moves longitudinally to a position near the skein, and at the same time, the upper yarn pushing plate 9-1510 and the lower yarn pushing plate 9-1511 move longitudinally to a position near the skein and still remain horizontal, and at this time, the upper and lower yarn pushing actuators have extended into the shaking device. Then, the shaking device moves to relax the upper yarn and falls onto the upper and lower yarn pushing actuators 9-15. Next, the upper yarn pushing plate 9-1510 and the lower yarn pushing plate 9-1511 rotate 90° to a vertical state, and then the upper yarn pushing plate 9-1510 and the lower yarn pushing plate 9-1511 move back longitudinally, and at the same time, the yarn pushing actuator 9-15 moves back longitudinally. The distance moved by the upper yarn pushing plate 9-1510 and the lower yarn pushing plate 9-1511 plus the distance moved by the yarn pushing actuator 9-15 can make the skein completely detach from the shaking device and fall on the yarn pushing actuator. Then the whole device returns to the skein storage area, and prepares to put the yarn on the yarn pushing actuator on the yarn storage rack, and at the same time, the shaking device also returns to its original position. Similarly, through the movement and coordination of the upper yarn pushing plate 9-1510, the lower yarn pushing plate 9-1511 and the yarn pushing actuator 9-15, the skein on the yarn pushing actuator 9-15 falls completely on the yarn storage rack.
[0042] like Fig.14As shown, the yarn storage assembly 10 includes a yarn storage base 10-1, a main shaft 10-2 and a yarn storage frame 10-3. Eight pairs of yarn storage frames 10-3 are installed on the main shaft 10-2, and the main shaft 10-2 can be driven by a motor to rotate on the yarn storage base 10-1, driving one pair of yarn storage frames 10-3 to be perpendicular to the traverse assembly 6, so that the yarn on the sand falling assemblies 9-1 and 9-2 can be conveniently placed on the yarn storage frame 10-3.
[0043] In summary, different groups of yarn frame components 5 and wire moving components 4 can be set according to the matching of the binding and knotting time and the shaking time. For example, when the yarn is thinner and the shaking time is longer, 6 minutes, and the stranding time is 2 minutes, four groups of yarn frames and wire moving components should be set; when the yarn is thicker and the shaking time is shorter, 2 minutes, and the stranding time remains unchanged, two groups can meet the requirements. Figure 1 , Figure 2 As shown, the machine takes three groups of yarn frame assemblies 5 as an example, and each group of yarn frame assemblies can shake four groups of twisted yarns 11 symmetrically on both sides. Four groups of stranding, twisting and knotting assemblies 8 are installed on the corresponding transverse frame 6-5, so that they can move back and forth on the crossbeam 6-1 together with the yarn assembly 7. The left and right sand dropping assemblies 9-1 and 9-2 are respectively installed on the two sides of the base 2, and can move back and forth between the yarn frame assembly 5 and the yarn storage assembly 10, so as to facilitate the placement of the shaken yarn 12 on the yarn storage frame 10-3.
[0044] First, the first artificial yarn-spinning clamps the twelve yarn ends on the upper components 5 of the three groups of yarn frames. After that, the yarn frames rotate to start the wire movement and start shaking and twisting. When a group of yarn frames is fully twisted, the lateral movement component 6 drives the yarn-spinning component 7 and the strand-binding and knotting component 8 to come to the top of the yarn frame of this group. The lifting cylinder 7-4 drives the yarn-spinning bracket 7-2 to move downward to the clamping position, and the double-output shaft motor 7-5 rotates to drive the clamping and cutting device 7-7 to cut and clamp the yarn tail. After that, the four-group strand-binding and knotting components start strand-binding and knotting. When the binding and twisting are completed, the left and right sand-dropping components 9-1 and 9-2 move to the yarn frame of this group to drop the sand, and then the four strands of yarn are sent to the yarn rack of the yarn storage component 10. Finally, the lifting cylinder 7-4 is retracted, and the lateral movement component 6 moves horizontally for a distance, and then the yarn head is clamped by the yarn-spinning component 7 to spin the yarn. After the yarn is finished, the traverse assembly 6 moves to the next set of yarn frames for automatic tying and twisting, and the yarn frame with the yarn finished can start the next round of shaking and twisting. After a set of yarn storage racks 10-3 are full of skeins, they can be rotated at a certain angle to replace the yarn racks. When the yarn storage racks are almost full, the workers are reminded to unload the yarn.
[0045] This device can realize the whole process of automatic shaking and twisting from yarn production, stranding, binding, knotting to yarn doffing, greatly reducing the labor intensity of industrial workers. The high-speed shaking and twisting of the short yarn frame, coupled with the high efficiency of non-stop stranding, binding, twisting and knotting, can bring huge social and economic benefits.
[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the above embodiments do not limit the protection scope of the present invention in any form, and all technical solutions obtained by equivalent replacement and the like fall within the protection scope of the present invention.
[0047] The parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art.
Claims
1. An automatic shaking machine, It is characterized in that The invention comprises an electrical box, a base, a bracket, a wire moving assembly, a yarn frame assembly, a transverse moving assembly, a head-growing assembly, a strand-splitting, twisting and knotting assembly, a yarn-dropping assembly and a yarn-storing assembly, wherein the wire-moving assembly is arranged at one end of the bracket for realizing the wire-moving of the yarn, the yarn frame assembly is arranged at both sides of the bracket for shaking and twisting the yarn, the transverse moving assembly is arranged at the upper end of the bracket for driving the head-growing assembly and the strand-splitting, twisting and knotting assembly to move forward and backward, the head-growing assembly is connected below the transverse moving assembly for cutting the yarn and clamping the yarn tail, the strand-splitting, twisting and knotting assembly is connected to the transverse moving assembly for dividing the shaken and twisted yarn and automatically twisting it, the yarn-dropping assembly can be movably arranged at both sides of the base for removing the twisted yarn on the yarn frame and transporting it to the yarn storage assembly, and the yarn storage assembly is arranged at one end of the base for hanging the twisted yarn; The head-growing assembly comprises a head-growing base, a head-growing bracket, a lifting guide rail, a lifting cylinder, a double-output shaft motor, a coupling and a clamping and shearing device. The head-growing base is fixed on the transverse moving frame of the transverse moving frame so that it can move horizontally with the transverse moving frame. The head-growing base is equipped with a lifting guide rail, and the head-growing bracket is installed on the lifting guide rail. At the same time, it is driven by the lifting cylinder so that it can move up and down in the vertical direction. The head-growing bracket is also equipped with a double-output shaft motor and a clamping and shearing device, and the two are connected to each other by a coupling, and the synchronous clamping and shearing of the clamping and shearing device are realized by the drive of the double-output shaft motor; the clamping and shearing device comprises a left fixed seat and a right fixed seat, and the left fixed seat and the right fixed seat are both slidably connected with a long guide column and a short guide column through bearings, one end of the long guide column and the short guide column is processed with a step plug in the fixed seat to prevent sliding from one direction of the fixed seat, and the other end is fixedly connected with a clamping rocker A pressure block for the tail of the hank yarn, a clamping force is provided between the pressure block and the fixed seat by means of clamping springs with different pre-compression amounts on the long guide pin and the short guide pin, and a blade is fixedly connected to one of the two fixed seats, and a wire groove matching the blade is connected to the other fixed seat, and the blade and the wire groove work together to cut the tail of the hank yarn on the premise of clamping the tail of the hank yarn on both sides at the same time, wherein a pair of pressure blocks fixedly connected to the short guide pin are close to the hank yarn frame, and a pair of pressure blocks fixedly connected to the long guide pin are away from the hank yarn frame, and in the process of the distance between the left and right fixed seats approaching, the pair of pressure blocks fixedly connected to the long guide pin first contact each other, followed by the pair of pressure blocks fixedly connected to the short guide pin, and finally the interaction between the blade and the wire groove; in the process of the distance between the left and right fixed seats moving away, the blade and the wire groove first separate from each other, followed by the pair of pressure blocks fixedly connected to the short guide pin, and finally the pair of pressure blocks fixedly connected to the long guide pin; The transmission mechanism that the cam is used for the driving mechanism is that the cam is provided with a toothed wheel, and the toothed wheel is provided with a toothed wheel, and the toothed wheel is provided with a toothed wheel. Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion. The drive pulley of the present invention is connected with the drive gear of the driving device of the present invention, and the drive gear of the driving device is connected with the drive gear of the driving device of the present invention to the driving gear of the driving device of the driving device to rotate. The outer periphery of the upper yarn pushing actuator is provided with a smooth cover shell, and the yarn pushing actuator above the twisted yarn slides on the smooth cover shell, and yarn supporting plates are installed on both sides of the lower yarn pushing actuator for supporting the twisted yarn; the yarn pushing driving device comprises a yarn pushing motor, a yarn pushing active pulley and a yarn pushing driven pulley, the output shaft of the yarn pushing motor is connected to the yarn pushing active pulley, the yarn pushing active pulley is connected to the yarn pushing driven pulley through two upper and lower yarn pushing belts, the yarn pushing driven pulley is installed at one end of the rotating shaft and drives the rotating shaft to rotate, and the yarn pushing motor drives the rotating shaft of the yarn pushing actuator to rotate through a belt transmission connection, so that the upper yarn pushing plate and the lower yarn pushing plate of the yarn pushing actuator move longitudinally synchronously under the support and guidance of the guide rod. At the same time, the rotary cylinder arranged in the yarn pushing actuator realizes the synchronous rotation of the upper yarn pushing plate and the lower yarn pushing plate through a transmission connection.
2. An automatic shaking machine according to claim 1, It is characterized in that The wire moving assembly includes a wire moving base, a wire moving motor, a primary synchronous belt, a secondary synchronous belt, a guide column, a wire moving seat and a wire guide hook. The wire moving motor is installed on the wire moving base, which drives two primary synchronous belts to rotate respectively. The primary synchronous belt then drives the left and right secondary synchronous belts to rotate. The wire moving seat is fixed on the secondary synchronous belt and can slide on the guide column. At the same time, each wire moving seat is equipped with a wire guide hook. The left and right wire guide hooks can be driven to move back and forth by the continuous forward and reverse rotation of the wire moving motor to achieve the wire moving of the yarn.
3. An automatic shaking machine according to claim 1, It is characterized in that The transverse movement assembly includes a transverse beam, a transverse movement guide rail, a transverse movement motor, a rack and a transverse movement frame. The transverse beam is mounted on a bracket, and a transverse movement guide rail and a rack are installed on the transverse beam. The transverse movement frame is installed on the transverse movement guide rail. The transverse movement motor is engaged with the rack through a gear, and the transverse movement motor drives the transverse movement frame to move horizontally on the transverse beam.
4. An automatic shaking machine according to claim 1, It is characterized in that The stranding, twisting and knotting assembly includes a yarn threading rod and a threading device, the yarn threading rod is used to separate the twisted yarn on the yarn frame, and the threading device includes two upper and lower spray and suction nozzles with the same functions, two air pipes are respectively passed into the spray and suction nozzles, one is a suction pipe, and the other is a nozzle, one end of the suction pipe is connected to the nozzle, and the other end is connected to a negative pressure generator, and negative pressure is generated in the suction pipe through the negative pressure generator to suck in the yarn, and the nozzle is connected to a flow channel toward the nozzle, and the air sprayed therefrom can blow out the yarn in the suction pipe when flowing out of the nozzle.
5. An automatic shaking machine according to claim 4, It is characterized in that The strand binding and knotting assembly also includes a wire shifting rod arranged on one side of the knotting device, which can rotate on a fixed axis and is used to shift the binding wire, yarn head and yarn tail to the center of the knotting baffle on the knotting device. A yarn gathering baffle is also arranged directly in front of the knotting baffle, and the opposite ends of the knotting baffle and the yarn gathering baffle are both "V"-shaped structures.
6. An automatic shaking machine according to claim 1, It is characterized in that The yarn storage assembly comprises a yarn storage base, a main shaft and a yarn storage frame. The yarn storage frame is installed on the main shaft. The main shaft is connected to the yarn storage base and driven by a motor to perform fixed-axis rotation.
Citation Information
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CN120829084A
