Device and method for cutting corners of rubber conveyor belt production with correction function
By designing a corner cutting device for producing rubber conveyor belts with correction function, and adjusting the position of the raw materials of the rubber conveyor belt with correction wheels, the problem of low cutting accuracy in the prior art is solved and the product quality is improved.
Patent Information
- Application Number
- CN202210986945.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-17
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2042-08-17
AI Technical Summary
In the production process of rubber conveyor belts, it is difficult for the prior art to accurately correct the raw materials of rubber conveyor belts during cutting, resulting in low cutting accuracy and affecting product quality.
A rubber conveyor belt production corner cutting device with correction function is designed, including a material conveying mechanism, a cutting mechanism and a calibration mechanism. The calibration mechanism adjusts the position of the rubber conveyor belt raw materials in the feed channel through two sets of correction wheels moving axially along the feed rollers, thereby realizing the correction of the rubber conveyor belt raw materials.
Through the design of the calibration mechanism, the accuracy of the raw materials of the rubber conveyor belt during cutting can be improved, ensuring the improvement of product quality.
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Figure CN115366168B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rubber conveyor belt production, and in particular relates to a rubber conveyor belt production corner cutting device and method with a correction function. Background Art
[0002] Conveyor belts are widely used in agriculture, industrial and mining enterprises and transportation industries to transport various solid block and powder materials or finished goods. Conveyor belts can transport continuously, efficiently and at a large angle. Conveyor belts are safe to operate, easy to use, easy to maintain, low in freight, and can shorten the transportation distance, reduce the project cost, and save manpower and material resources. Conveyor belts are suitable for occasions with short transportation distances and small transportation volumes.
[0003] When producing rubber conveyor belts, it is necessary to trim the rubber conveyor belt raw materials with excess on the edges, or cut the wider rubber conveyor belt raw materials into two narrower rubber conveyor belts. During cutting, it is difficult to calibrate the rubber conveyor belt raw materials in the existing technology, so the cutting accuracy is low, which affects the quality of the product. Summary of the invention
[0004] In view of the problems existing in the prior art, the present invention provides a rubber conveyor belt production corner cutting device with a correction function, which has the advantage of correcting the rubber conveyor belt raw material during cutting, and solves the problem of low precision of the prior art cutting.
[0005] The present invention is implemented as follows: a rubber conveyor belt production corner cutting device with a correction function includes a feeding mechanism; including two sets of feeding rollers, the axes of the feeding rollers are parallel, and a feeding channel is provided between the feeding rollers;
[0006] The cutting mechanism comprises a cutting wheel, the edge of which has a cutting blade, the rotation axis of the cutting wheel is parallel to the axis of the feed roller, the cutting wheel is located on one side of the feed roller, and the cutting wheel is at least partially located in the extension area of the feed channel;
[0007] The correction mechanism comprises at least two groups of correction wheels which can move along the axial direction of the feed roller, wherein the two groups of correction wheels are respectively located at two ends of the feed roller; at least part of the working area of the correction wheels is located in the extension area of the feed channel.
[0008] As a preferred embodiment of the present invention, the correction wheel located at one end of the feed roller is a first correction wheel; the correction wheel 310 located at the other end of the feed roller is a second correction wheel;
[0009] There are at least two first correction wheels, and the connecting line of the first correction wheels is perpendicular to the feeding roller, and one side of each of the first correction wheels is connected to a first spring;
[0010] There is at least one second correction wheel, and a pushing member is provided on a side of the second correction wheel away from the first correction wheel, and the pushing member can push the second correction wheel to move along the axial direction of the feed roller.
[0011] As a preferred embodiment of the present invention, one end of the first spring away from the first correction wheel is fixedly connected to the same first support rod, one side of the first support rod has a first slider, the first slider can move along the first slide track, and the first slider can be locked to the first slide track.
[0012] As a preferred embodiment of the present invention, a first extension rod is fixedly connected to the first support rod, and a first connecting rod is connected to one side of the first extension rod;
[0013] There are several second correction wheels, and the several second correction wheels are all connected to the same second support rod. The second support rod is fixedly connected to a second extension rod, one side of the second extension rod is fixedly connected to a second connecting rod, and the first connecting rod and the second connecting rod are connected by a connecting structure.
[0014] As a preferred embodiment of the present invention, the connection structure includes a stepper motor, the stepper motor is fixedly connected to the first connecting rod, and the output end of the stepper motor is fixedly connected to a pressure plate;
[0015] The connection structure further includes a bearing plate, the bearing plate is fixedly connected to one end of the second connecting rod close to the first connecting rod, the bearing plate corresponds to the pressure plate, and a plurality of second springs are fixedly connected to the bearing plate;
[0016] Under the push of the same displacement of the first connecting rod, the stepping motor adjusts the position of the pressing plate, and the pressing plate presses different second springs, thereby pushing the second connecting rod to move different distances;
[0017] The stepper motor signal is connected to a length measuring sensor, and the length measuring sensor is used to detect the size change of the rubber between the first correction wheel and the second correction wheel;
[0018] The first sliding block and the first slideway are also connected via a third spring.
[0019] As a preferred embodiment of the present invention, the pressing plate is fixedly connected to one side of the output end of the stepping motor;
[0020] Multiple second springs are distributed in a circular array on the pressure plate relative to the axis of the output end of the stepper motor. The multiple second springs have equal lengths and different stiffness coefficients. The pressure plate can contact at least one of the second springs.
[0021] As a preferred embodiment of the present invention, a second slide is fixedly connected to one side of the first support rod away from the second support rod, the second slide and the first slide have an included angle, a second slider is slidably connected in the second slide, an insertion rod is fixedly connected to one side of the second slider, the insertion rod is inserted into a positioning hole on one side of the first slide, and the second slider has a ramp;
[0022] The first extension rod also has a third slide, the first connecting rod is slidably connected to the third slide, the first connecting rod is connected to the first support rod through a fourth spring, and the end of the first connecting rod can squeeze the ramp so that the second slider moves along the second slide, so that the insertion rod is disengaged from the positioning hole.
[0023] As a preferred embodiment of the present invention, the cutting mechanism includes a second frame, to which a horizontal moving member is fixedly connected, the horizontal moving member includes a moving end, and the moving end can move along the axial direction of the feed roller; the cutting wheel is fixedly connected to the moving end of the horizontal moving member.
[0024] As a preferred embodiment of the present invention, grinding pieces are provided on both side surfaces of the cutting wheel.
[0025] The method for cutting corners of rubber conveyor belt production includes the following steps:
[0026] Feeding: placing the rubber conveyor belt material to be cut into the feeding channel, and the two surfaces of the rubber conveyor belt material to be cut are respectively in contact with the surfaces of the two feeding rollers. When the two sets of feeding rollers rotate relative to each other, the rubber conveyor belt material to be cut can be moved for feeding;
[0027] Cutting, cutting the rubber conveyor belt raw material to be cut that is transported by the cutting wheel; and grinding while cutting;
[0028] Correction: Correction is performed on the rubber conveyor belt material to be cut by at least two groups of correction wheels that can move along the axial direction of the feed roller.
[0029] Compared with the prior art, the present invention has the following beneficial effects:
[0030] 1. The present invention can push the rubber conveyor belt raw material to move along the axial direction of the feed roller by setting the movement of two sets of moving wheels, thereby adjusting the position of the rubber conveyor belt raw material in the feed channel, and then correcting the rubber conveyor belt raw material to improve the cutting accuracy.
[0031] 2. The present invention sets a first support rod for carrying the first spring and the first correction wheel, so that the first correction wheel is on the same straight line, so that the force is more balanced when pushing the rubber conveyor belt material. Since the width of the rubber conveyor belt material is different, the position of the first correction wheel can be adjusted by moving the first slider, so as to match the rubber conveyor belt material of different widths. In addition, by adjusting the position of the first slider, the squeezing force of the first correction wheel on the rubber conveyor belt material can also be adjusted;
[0032] 3. In the present invention, the first correction wheel is connected to a first spring on one side, and the second correction wheel is provided with a pusher on one side, and the pusher can push the second correction wheel to move along the axial direction of the feed roller, so that only one pusher is provided to adjust the positions of the first correction wheel and the second correction wheel at the same time;
[0033] 4. The present invention can adjust the position of the first correction wheel by moving the first slider, so as to match with rubber conveyor belt materials of different widths. In addition, by adjusting the position of the first slider, the squeezing force of the first correction wheel on the rubber conveyor belt material can also be adjusted, so that the position of the first correction wheel can be adjusted in a wide range;
[0034] 5. The present invention sets a first connecting rod to link the first correction wheel with the second correction wheel. When the second correction wheel is pushed to move, the second connecting rod pushes the first connecting rod to move, thereby driving the first correction wheel to move, so that the first correction wheel and the second correction wheel move in the same direction at the same time. While correcting the position of the rubber conveyor belt raw material, the deformation of the rubber conveyor belt raw material can be reduced, thereby improving the cutting accuracy.
[0035] 6. The present invention can automatically adjust and drive the first correction wheel to move a small distance in the same direction according to the deformation amount of the rubber conveyor belt raw material when it is subjected to force, so that the second correction wheel moves a large distance; the deformation amount of the soft rubber conveyor belt raw material after being squeezed is larger, at this time, the first correction wheel moves a little more, thereby reducing the deformation amount of the soft rubber conveyor belt raw material and improving the cutting accuracy. Similarly, the deformation amount of the hard rubber conveyor belt raw material after being squeezed is smaller, at this time, the first correction wheel moves a little less, thereby reducing the deformation amount of the soft rubber conveyor belt raw material and improving the cutting accuracy. In the above process, the compression and correction of the rubber conveyor belt raw material can be achieved at the same time, and the structure can also realize the function of fixedly connecting the first correction wheel and the second correction wheel;
[0036] 7. In the present invention, when the first correction wheel and the second correction wheel are not linked, the first correction wheel is locked. Of course, in some embodiments, it can still be moved by a spring. When the first connecting rod links the first correction wheel and the second correction wheel, a mechanism is provided to automatically unlock the first correction wheel, and there is no need to manually switch between the two states, thereby facilitating switching. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a structural schematic diagram of a first-viewing angle of a rubber conveyor belt production corner cutting device with a correction function provided by an embodiment of the present invention;
[0038] Figure 2 2 is a schematic structural diagram of a second viewing angle of a rubber conveyor belt production corner cutting device with a correction function provided by an embodiment of the present invention;
[0039] Figure 3 The embodiment of the present invention provides Figure 2 A schematic diagram of the enlarged structure of part A;
[0040] Figure 4 3 is a schematic structural diagram of a third viewing angle of a rubber conveyor belt production corner cutting device with a correction function provided by an embodiment of the present invention;
[0041] Figure 5 The embodiment of the present invention provides Figure 4 A schematic diagram of the enlarged structure of part B;
[0042] Figure 6 The embodiment of the present invention provides Figure 4 A schematic diagram of the enlarged structure of part C;
[0043] Figure 7 The embodiment of the present invention provides Figure 4 A schematic diagram of the enlarged structure of part D;
[0044] Figure 8 The embodiment of the present invention provides Figure 7 A schematic diagram of the enlarged structure of part E;
[0045] Fig. 9 is a schematic structural diagram of a fourth viewing angle of a rubber conveyor belt production corner cutting device with a correction function provided by an embodiment of the present invention;
[0046] Fig.10 The embodiment of the present invention provides Fig. 9 A schematic diagram of the enlarged structure of part F;
[0047] Fig.11 yes Fig.10 A structural diagram of another perspective of the structure in FIG.
[0048] Fig.12 It is a schematic diagram of the top view of the structure of a rubber conveyor belt production corner cutting device with a correction function provided by an embodiment of the present invention;
[0049] Fig.13is a schematic structural diagram of a fifth viewing angle of a rubber conveyor belt production corner cutting device with a correction function provided by an embodiment of the present invention;
[0050] Fig.14 The embodiment of the present invention provides Fig.13 Schematic diagram of the enlarged structure of part G in the middle.
[0051] In the figure: 100, feeding mechanism; 200, cutting mechanism; 300, correction mechanism; 110, feeding roller; 120, feeding channel; 210, cutting wheel; 211, cutting blade; 310, correction wheel; 320, annular receiving groove;
[0052] 311, first correction wheel; 312, second correction wheel; 3111, first spring; 330, pushing member;
[0053] 340, first support rod; 351, first slider; 352, first slide; 341, first extension rod; 342, first connecting rod; 360, second support rod; 361, second extension rod; 362, second connecting rod; 370, connecting structure; 371, stepping motor; 372, pressure plate; 373, bearing plate; 374, second spring; 380, length measuring sensor; 3401, second slide; 3402, second slider; 3403, insertion rod; 3404, ramp; 3411, third slide; 3412, fourth spring; 3521, positioning hole; 353, third spring; 220, second frame; 230, horizontal moving part; 240, grinding part; 241, grinding sheet; 212, positioning groove; 213, clamping groove; 242, clamping block.
[0054] 400, spring guide mechanism; 410, guide rod; 420, guide sleeve; 430, tightening screw. DETAILED DESCRIPTION
[0055] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0056] The structure of the present invention is described in detail below in conjunction with the accompanying drawings.
[0057] Example 1
[0058] See also Figure 1 A rubber conveyor belt production corner cutting device with correction function comprises a feeding mechanism 100, a cutting mechanism 200 and a correction mechanism 300.
[0059] The feeding mechanism 100 includes two sets of feeding rollers 110 , the axes of the feeding rollers 110 are parallel, and a feeding channel 120 is provided between the feeding rollers 110 ;
[0060] The cutting mechanism 200 includes a cutting wheel 210, the edge of which has a cutting blade 211, the rotation axis of the cutting wheel 210 is parallel to the axis of the feed roller 110, the cutting wheel 210 is located on one side of the feed roller 110, and the cutting wheel 210 is at least partially located in the extension area of the feed channel 120;
[0061] The correction mechanism 300 includes at least two groups of correction wheels 310 that can move along the axial direction of the feed roller 110 , and the two groups of correction wheels 310 are respectively located at two ends of the feed roller 110 ; at least part of the working area of the correction wheel 310 is located in the extension area of the feed channel 120 .
[0062] In this embodiment, the rubber conveyor belt material to be cut is placed in the feeding channel 120, and the two surfaces of the rubber conveyor belt material to be cut are respectively in contact with the surfaces of the two feeding rollers 110, so that when the two sets of feeding rollers 110 rotate relative to each other, the rubber conveyor belt material to be cut can be moved for feeding.
[0063] It should be noted that, in the figure, in order to prevent slipping during feeding, each set of feed rollers 110 is provided with two, which can feed efficiently. However, as required, each set of feed rollers 110 can also be provided with more or less. In the figure, the two sets of feed rollers 110 are arranged up and down, but according to actual needs, they can also be arranged left and right or inclined, all within the protection scope of this embodiment. In addition, the position ensures the feeding efficiency, and an anti-slip layer can be provided on the surface of the feed roller 110.
[0064] The cutting mechanism 200 is used to cut the rubber conveyor belt material to be cut. According to the actual use requirements, the excess on one side of the rubber conveyor belt material can be cut off, or the wide rubber conveyor belt material can be cut into two narrow rubber conveyor belts. The extension area of the feed channel 120 is the area where the rubber conveyor belt material to be cut can be extended. At least part of the correction wheel 310 is located in the extension area of the feed channel 120, so the rubber conveyor belt material can be cut.
[0065] The correction mechanism 300 is used to correct the position of the rubber conveyor belt raw material, thereby improving the cutting accuracy and ensuring the quality of the product. Exemplarily, if the moving direction of the rubber conveyor belt raw material is set to the front, the two sets of correction wheels 310 are respectively located on the left and right sides of the rubber conveyor belt raw material. Through the movement of the two sets of correction wheels 310, the rubber conveyor belt raw material can be pushed to move along the axial direction of the feed roller 110, thereby adjusting the position of the rubber conveyor belt raw material in the feed channel 120, and then correcting the rubber conveyor belt raw material to improve the cutting accuracy. In this embodiment, the working area of the correction wheel 310 is the outer cylindrical surface of the correction wheel, and at least part of the working area of the correction wheel 310 is located in the extension area of the feed channel 120, so that the working area of the correction wheel 310 and the edge of the rubber conveyor belt raw material can be fitted, thereby pushing the rubber conveyor belt raw material to move.
[0066] Furthermore, the outer circumferential surface of the correction wheel 310 has an annular receiving groove 320, and the edge of the annular receiving groove 320 has a round chamfer. At this time, the working area of the correction wheel 310 is the bottom surface of the annular receiving groove 320, which is also a circumferential surface. Through this setting, the correction wheel 310 has the following functions: first, it pushes the rubber conveyor belt raw material to move, thereby correcting the position of the rubber conveyor belt raw material and improving the cutting accuracy; second, when the correction wheel 310 does not move, it can guide the rubber conveyor belt raw material; third, the two sides of the rubber conveyor belt raw material are located in the annular receiving groove, thereby preventing the correction wheel and the rubber conveyor belt raw material from being separated, and reducing the degree of downward bending of the rubber conveyor belt raw material due to gravity.
[0067] Example 2
[0068] Please refer to 2 , the correction wheel 310 located at one end of the feeding roller 110 is a first correction wheel 311 ; the correction wheel 310 located at the other end of the feeding roller 110 is a second correction wheel 312 ;
[0069] There are at least two first correction wheels 311, and the connecting line of the first correction wheels 311 is perpendicular to the feeding roller 110, and one side of each first correction wheel 311 is connected to a first spring 3111;
[0070] There is at least one second correction wheel 312 . A pusher 330 is disposed on a side of the second correction wheel 312 away from the first correction wheel 311 . The pusher 330 can push the second correction wheel 312 to move along the axial direction of the feeding roller 110 .
[0071] In this embodiment, through the above arrangement, the pusher 330 pushes the second correction wheel 312 to move, thereby pushing the rubber conveyor belt raw material to move to one side of the first correction wheel 311. Since the first correction wheel 311 is connected to the first spring 3111, the first spring 3111 can be compressed to move, and the movement of the rubber conveyor belt raw material will not be hindered. In addition, when the pusher 330 moves in the reverse direction, the elastic force of the first spring 3111 can push the first correction wheel 311 to move in the reverse direction, thereby pushing the rubber conveyor belt raw material to move to one side of the second correction wheel 312. In this way, the left and right positions of the rubber conveyor belt raw material can be corrected.
[0072] Furthermore, it should be noted that, in the present embodiment, there are at least two first correction wheels 311 and at least one second correction wheel 312, so that the two sides of the rubber conveyor belt raw material can be limited. When the rubber conveyor belt raw material is pushed to move left and right, the rubber conveyor belt raw material will not tilt. Therefore, it has the function of secondary correction of the rubber conveyor belt raw material.
[0073] In this embodiment, the pushing member 330 may be an electric push rod or a cylinder.
[0074] Example 3
[0075] See 2 and Figure 3 The end of the first spring 3111 away from the first correction wheel 311 is fixedly connected to the same first support rod 340. One side of the first support rod 340 has a first slider 351. The first slider 351 can move along the first slide 352 and can be locked on the first slide 352.
[0076] In this embodiment, through the above arrangement, the first support rod 340 is used to carry the first spring 3111 and the first correction wheel 311, so that the first correction wheel 311 is on the same straight line, so that the force is more balanced when pushing the rubber conveyor belt raw material.
[0077] Since the width of the rubber conveyor belt material is different, the position of the first correction wheel 311 can be adjusted by moving the first slider 351, so as to match the rubber conveyor belt material of different widths. In addition, by adjusting the position of the first slider 351, the squeezing force of the first correction wheel 311 on the rubber conveyor belt material can also be adjusted.
[0078] Example 4
[0079] The problem with the above embodiment is that when the rubber conveyor belt material pushes the first correction wheel 311 to move, it will also be subjected to a reverse thrust, thereby causing the rubber conveyor belt material to deform and reduce the cutting accuracy.
[0080] See also Figure 4 , 5 6. A first extension rod 341 is fixedly connected to the first support rod 340, and a first connecting rod 342 is connected to one side of the first extension rod 341;
[0081] There are several second correction wheels 312, and the several second correction wheels 312 are all connected to the same second support rod 360. The second support rod 360 is fixedly connected to a second extension rod 361, and one side of the second extension rod 361 is fixedly connected to a second connecting rod 362. The first connecting rod 342 and the second connecting rod 362 are connected by a connecting structure 370.
[0082] Through the connecting structure 370, while pushing the second correction wheel 312 to move, the second connecting rod 362 pushes the first connecting rod 342 to move, thereby driving the first correction wheel 311 to move, so that the first correction wheel 311 and the second correction wheel 312 move in the same direction at the same time, and while correcting the position of the rubber conveyor belt raw material, the deformation of the rubber conveyor belt raw material can be reduced, thereby improving the cutting accuracy.
[0083] It should be noted that, during the above working process, the first slider 351 and the first slideway 352 are in an unlocked state, so the first correction wheel 311 can move. In addition, the second correction wheel 312 can also be connected to the same second support rod 360 through a spring, thereby playing a buffering role.
[0084] It should also be noted that, although the first correction wheel 311 and the second correction wheel 312 can move simultaneously in the same direction, they do not necessarily move the same distance. The following describes two situations: the first correction wheel 311 and the second correction wheel 312 move the same distance and the second correction wheel 312 move different distances.
[0085] Case 1: The first correction wheel 311 and the second correction wheel 312 move at the same distance, and the first correction wheel 311 and the second correction wheel 312 can be fixedly connected by a connecting structure such as bolts, so that the first correction wheel 311 and the second correction wheel 312 move synchronously and at the same distance. In this way, when correcting the position of the rubber conveyor belt raw material, the extrusion of the rubber conveyor belt raw material will not be increased, so its deformation will not increase, thereby increasing the cutting accuracy, and the rubber conveyor belt raw material can also be translated a larger distance as a whole.
[0086] Case 2: Considering that the case 1 is not flexible to use, which is specifically manifested in the weak compaction effect on the rubber conveyor belt raw material, the first correction wheel 311 and the second correction wheel 312 are set to be able to move at different distances, so that they can have a compaction effect while performing correction, as follows:
[0087] Example 5
[0088] See also Figure 7 The connection structure 370 includes a stepper motor 371, the stepper motor 371 is fixedly connected to the first connection rod 342, and the output end of the stepper motor 371 is fixedly connected to a pressing plate 372;
[0089] The connection structure 370 further includes a bearing plate 373, which is fixedly connected to one end of the second connection rod 362 close to the first connection rod 342, the bearing plate 373 corresponds to the pressure plate 372, and a plurality of second springs 374 are fixedly connected to the bearing plate 373;
[0090] Driven by the same displacement of the first connecting rod 342, the stepper motor 371 adjusts the position of the pressure plate 372, and the pressure plate 372 presses different second springs 374, thereby pushing the second connecting rod 362 to move different distances; the stepper motor 371 signal is connected to the length measuring sensor 380, and the length measuring sensor 380 is used to detect the size change of the rubber between the first correction wheel 311 and the second correction wheel 312.
[0091] In this embodiment, initially, the first slider 351 is locked in the first slideway 352, and the first correction wheel 311 and the second correction wheel 312 operate as in Embodiment 1. When the length measuring sensor 380 detects that the rubber conveyor belt material is squeezed and deformed by the first correction wheel 311 and the second correction wheel 312 to reach different predetermined values, the length measuring sensor 380 sends a signal to the stepping motor 371 through the controller, so that the pressing plate 372 pushes the second spring 374, and the lock on the first slider 351 is released, which can drive the second connecting rod 362 to move, so that the second correction wheel 312 also produces a certain displacement. Since the second spring 374 is compressed during this process, the first connecting rod 342 and the second connecting rod 362 do not move the same distance.
[0092] The advantage of this embodiment is that the deformation of the soft rubber conveyor belt material after being squeezed is larger. At this time, the pressure plate 372 and the more "hard" second spring 374 are matched to make the displacement of the first correction wheel 311 larger, thereby reducing the deformation of the soft rubber conveyor belt material and improving the cutting accuracy. Similarly, the deformation of the hard rubber conveyor belt material after being squeezed is smaller. At this time, the pressure plate 372 and the more "soft" second spring 374 are matched to make the displacement of the first correction wheel 311 smaller, thereby reducing the deformation of the soft rubber conveyor belt material and improving the cutting accuracy. In the above process, the compression and correction of the rubber conveyor belt material can be achieved at the same time.
[0093] It should be noted that, when the first slider 351 is always sliding, the first correction wheel 311 cannot squeeze the rubber conveyor belt raw material, and this embodiment cannot be used. Therefore, the first slider 351 and the first slideway 352 are also connected by a third spring 353, so that the first slider 351 is always pushed by the third spring 353, so that the first correction wheel 311 can squeeze the rubber conveyor belt raw material.
[0094] Exemplarily, in order to achieve the cooperation between the pressure plate 372 and different second springs 374, so as to move the first correction wheel 311 by different distances, the following settings are performed:
[0095] The pressing plate 372 is fixedly connected to one side of the output end of the stepping motor 371;
[0096] Multiple second springs 374 are distributed in a circular array on the pressure plate 372 relative to the axis of the output end of the stepper motor 371. The multiple second springs 374 have equal lengths and different stiffness coefficients. The pressure plate 372 can contact at least one second spring 374.
[0097] Furthermore, the second spring 374 is easily deflected when squeezed, so a spring guide mechanism 400 is provided, including a guide rod 410, which is fixedly connected to the bearing plate 373, and a guide sleeve 420 is slidably sleeved on the guide rod 410, and the guide sleeve 420 is connected to the second spring 374.
[0098] Therefore, when the second spring 374 is compressed, the guide sleeve 420 moves along the guide rod 410, thereby driving the second spring 374 to be compressed along its own axis.
[0099] See also Figure 8 Furthermore, in order to enable the present connection structure to simultaneously realize the movement of the first connecting rod 342 and the second connecting rod 362 at the same distance, a tightening screw 430 is connected to the guide sleeve 420 through threaded rotation, and the end of the tightening screw 430 can press the guide rod 410, and the guide sleeve 420 can be detachably connected to the pressure plate 372, so that the second spring 374 cannot be compressed.
[0100] Example 6
[0101] See also Fig. 9 , 10 , 11, 12, a second slide 3401 is fixedly connected to one side of the first support rod 340 away from the second support rod 360, the second slide 3401 and the first slide 352 have an angle, a second slider 3402 is slidably connected in the second slide 3401, an insertion rod 3403 is fixedly connected to one side of the second slider 3402, the insertion rod 3403 is inserted into a positioning hole 3521 on one side of the first slide 352, and a ramp 3404 is provided on the second slider 3402;
[0102] The first extension rod 341 also has a third slide 3411, the first connecting rod 342 is slidably connected to the third slide 3411, and the first connecting rod 342 is connected to the first support rod 340 through the fourth spring 3412. The end of the first connecting rod 342 can squeeze the ramp 3404 so that the second slider 3402 moves along the second slide 3401, so that the insertion rod 3403 disengages from the positioning hole 3521.
[0103] In this embodiment, initially, the first slider 351 can be locked to the first slideway 352 by the insertion rod 3403, and the first correction wheel 311 and the second correction wheel 312 operate as in Embodiment 1. When the length measuring sensor 380 detects that the amount of deformation of the rubber conveyor belt material squeezed by the first correction wheel 311 and the second correction wheel 312 reaches different predetermined values, the length measuring sensor 380 sends a signal to the stepping motor 371 through the controller, so that the pressing plate 372 pushes the second spring 374, thereby pushing the first connecting rod 342 to move, and the end of the first connecting rod 342 can squeeze the ramp 3404 to move the second slider 3402 along the second slideway 3401, so that the insertion rod 3403 is separated from the positioning hole 3521, so that the locking of the first slider 351 can be automatically released, and then the second connecting rod 362 can be driven to move.
[0104] Example 7
[0105] See also Fig.13 , 14 The cutting mechanism 200 includes a second frame 220, to which a horizontal moving member 230 is fixedly connected. The horizontal moving member 230 includes a moving end, which can move axially along the feed roller 110; the cutting wheel 210 is fixedly connected to the moving end of the horizontal moving member 230.
[0106] With this arrangement, the horizontal moving member 230 can be an electric slide, so that the position of the cutting wheel 210 can be moved, so that when the cutting is skewed, the cutting position can be corrected, and then corrected again to increase the cutting accuracy.
[0107] Furthermore, grinding pieces 240 are provided on both side surfaces of the cutting wheel 210 .
[0108] With this arrangement, after the cutting wheel 210 cuts, the grinding piece 240 can grind at the same time, thereby saving a process.
[0109] Furthermore, for thicker rubber conveyor belt materials, it is difficult to straighten them after being cut crookedly. In this case, the feeding can be stopped or slowed down, and the rubber conveyor belt materials can be polished by the polishing member 240 to return the cutting wheel 210 to the correct position, so that further correction can be performed.
[0110] Furthermore, the grinding piece 240 includes a grinding sheet 241; both sides of the cutting wheel 210 have positioning grooves 212, and one side of the positioning grooves 212 has a clamping groove 213; the grinding sheet 241 is located in the positioning groove 212, and the surface protrudes from the cutting wheel 210, and one side of the grinding sheet 241 has a clamping block 242 used in conjunction with the clamping groove 213, and the clamping block 242 is clamped into the clamping groove 213.
[0111] Through the above arrangement, it is convenient to disassemble the grinding sheet 241 , thereby making it convenient to replace the grinding sheet 241 .
[0112] The present application also provides a method for cutting corners of a rubber conveyor belt production, using the above-mentioned cutting device, comprising the following steps:
[0113] Feeding: placing the rubber conveyor belt material to be cut into the feeding channel, and the two surfaces of the rubber conveyor belt material to be cut are respectively in contact with the surfaces of the two feeding rollers. When the two sets of feeding rollers rotate relative to each other, the rubber conveyor belt material to be cut can be moved for feeding;
[0114] Cutting: the rubber conveyor belt material to be cut is transported by the cutting wheel and polished at the same time;
[0115] Correction: The rubber conveyor belt material to be cut is corrected by at least two groups of correction wheels that can move along the axial direction of the feed roller.
[0116] The rubber conveyor belt material can be corrected during cutting to improve the cutting accuracy.
[0117] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0118] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rubber conveyor belt production corner cutting device with correction function, characterized in that: include, The feeding mechanism (100) comprises two sets of feeding rollers (110), the axes of the feeding rollers (110) are parallel, and a feeding channel (120) is provided between the feeding rollers (110); A cutting mechanism (200); comprising a cutting wheel (210), the edge of the cutting wheel (210) having a cutting blade (211), the rotation axis of the cutting wheel (210) being parallel to the axis of the feed roller (110), the cutting wheel (210) being located on one side of the feed roller (110), and the cutting wheel (210) being at least partially located in an extension area of the feed channel (120); A correction mechanism (300); comprising at least two groups of correction wheels (310) capable of moving along the axial direction of the feed roller (110), the two groups of correction wheels (310) being respectively located at two ends of the feed roller (110); at least a portion of the working area of the correction wheels (310) being located in an extension area of the feed channel (120); The correction wheel (310) located at one end of the feed roller (110) is a first correction wheel (311); the correction wheel (310) located at the other end of the feed roller (110) is a second correction wheel (312); There are at least two first correction wheels (311), and the connecting line of the first correction wheels (311) is perpendicular to the feeding roller (110), and one side of the two first correction wheels (311) is connected to a first spring (3111); There is at least one second correction wheel (312), and a pushing member (330) is provided on a side of the second correction wheel (312) away from the first correction wheel (311), and the pushing member (330) can push the second correction wheel (312) to move along the axial direction of the feed roller (110); the end of the first spring (3111) away from the first correction wheel (311) is fixedly connected to the same first support rod (340), and a first slider (351) is provided on one side of the first support rod (340), and the first slider (351) can move along a first slideway (352), and the first slider (351) can be locked to the first slideway (352); A first extension rod (341) is fixedly connected to the first support rod (340), and a first connection rod (342) is connected to one side of the first extension rod (341); A plurality of second correction wheels (312) are provided, and the plurality of second correction wheels (312) are all connected to the same second support rod (360); a second extension rod (361) is fixedly connected to the second support rod (360); a second connecting rod (362) is fixedly connected to one side of the second extension rod (361); the first connecting rod (342) and the second connecting rod (362) are connected via a connecting structure (370); the connecting structure (370) comprises a stepping motor (371); the stepping motor (371) is fixedly connected to the first connecting rod (342); and a pressing plate (372) is fixedly connected to an output end of the stepping motor (371); The connection structure (370) further comprises a bearing plate (373), wherein the bearing plate (373) is fixedly connected to an end of the second connecting rod (362) close to the first connecting rod (342), the bearing plate (373) corresponds to the pressure plate (372), and a plurality of second springs (374) are fixedly connected to the bearing plate (373); Under the push of the same displacement of the first connecting rod (342), the stepping motor (371) adjusts the position of the pressing plate (372), and the pressing plate (372) presses different second springs (374), thereby pushing the second connecting rod (362) to move different distances; The stepping motor (371) is signal-connected to a length measuring sensor (380), and the length measuring sensor (380) is used to detect a change in the size of the rubber between the first correction wheel (311) and the second correction wheel (312); The first sliding block (351) and the first sliding track (352) are also connected via a third spring (353).
2. The rubber conveyor belt production corner cutting device with correction function as claimed in claim 1, characterized in that: The pressing plate (372) is fixedly connected to one side of the output end of the stepping motor (371); A plurality of second springs (374) are distributed in a circular array on the pressure plate (372) relative to the axis of the output end of the stepper motor (371); the plurality of second springs (374) have equal lengths; the plurality of second springs (374) have different stiffness coefficients; and the pressure plate (372) is capable of contacting at least one of the second springs (374).
3. The rubber conveyor belt production corner cutting device with correction function as claimed in claim 2, characterized in that: A second slideway (3401) is fixedly connected to a side of the first support rod (340) away from the second support rod (360); the second slideway (3401) and the first slideway (352) have an included angle; a second slider (3402) is slidably connected inside the second slideway (3401); an insertion rod (3403) is fixedly connected to one side of the second slider (3402); the insertion rod (3403) is inserted into a positioning hole (3521) on one side of the first slideway (352); and a ramp (3404) is provided on the second slider (3402); The first extension rod (341) also has a third slideway (3411), the first connecting rod (342) is slidably connected to the third slideway (3411), the first connecting rod (342) is connected to the first support rod (340) via a fourth spring (3412), and the end of the first connecting rod (342) can squeeze the ramp (3404) so that the second slider (3402) moves along the second slideway (3401), so that the insertion rod (3403) is separated from the positioning hole (3521).
4. The rubber conveyor belt production corner cutting device with correction function as claimed in claim 3, characterized in that: The cutting mechanism (200) comprises a second frame (220), to which a horizontal moving member (230) is fixedly connected, the horizontal moving member (230) comprising a moving end, the moving end being able to move along the axial direction of the feed roller (110); the cutting wheel (210) is fixedly connected to the moving end of the horizontal moving member (230).
5. The rubber conveyor belt production corner cutting device with correction function as claimed in claim 4, characterized in that: Grinding pieces (240) are provided on both side surfaces of the cutting wheel (210).
6. A method for cutting corners of a rubber conveyor belt production, using the rubber conveyor belt production corner cutting device with correction function as claimed in claim 5, characterized in that: The following steps are involved: Feeding: placing the rubber conveyor belt material to be cut into the feeding channel, and the two surfaces of the rubber conveyor belt material to be cut are respectively in contact with the surfaces of the two feeding rollers. When the two sets of feeding rollers rotate relative to each other, the rubber conveyor belt material to be cut can be moved for feeding; Cutting, cutting the rubber conveyor belt raw material to be cut that is transported by the cutting wheel; and grinding while cutting; Correction: Correction is performed on the rubber conveyor belt material to be cut by at least two groups of correction wheels that can move along the axial direction of the feed roller.
Citation Information
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