A vertical energy-saving circulating cold press
Through the design of a vertical energy-saving cycle cold press, using cold pressing method and hydraulic cylinder technologies, the problems of high energy consumption and low material utilization in the plywood production process are solved, and the effect of reducing carbon emissions and increasing carbon sequestration rate is achieved. .
Patent Information
- Application Number
- CN202310265635.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-17
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2043-03-17
AI Technical Summary
The existing plywood production process has high energy consumption, low material utilization rate and high carbon emissions. The hot pressing process leads to a large compression rate of the sheet and low thermal energy utilization efficiency.
Design a vertical energy-saving circulation cold press, including a pressure-keeping channel, a bottom pressing system, a top pressing system, a recycling channel and an indexing mechanism, and manufacture plywood through cold pressing method, and realize carrier plate pressure using hydraulic cylinders and transmission devices. Package pressurization and recycling reduce energy consumption and improve material utilization.
The production of plywood by cold pressing reduces the compression rate of the plate, reduces carbon emissions, increases the carbon sequestration rate, reduces production energy consumption, and improves material utilization.
Smart Images

Figure CN116423591B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plywood manufacturing equipment, in particular to a vertical energy-saving circulating cold press. Background Art
[0002] Artificial board processing belongs to a relatively low-end manufacturing industry.
[0003] In the prior art, plywood is produced by hot pressing. When using hot pressing to produce plywood, the veneer drying process of plywood is relatively energy-consuming, and a large amount of heat is required to form plywood from the veneer through hot pressing. The utilization efficiency of heat energy in these links is low, and the compression rate of the board is relatively large during the hot pressing process.
[0004] Therefore, how to reduce energy consumption in the plywood production process, improve material utilization, reduce carbon emissions, and increase carbon fixation rate are technical problems that need to be urgently solved in the existing technology. Summary of the invention
[0005] The purpose of the present invention is to provide a vertical energy-saving circulating cold press to solve the technical problems existing in the prior art.
[0006] The present invention provides a vertical energy-saving cycle cold press, which includes a pressure-maintaining channel, a bottom pressurizing system, a top pressurizing system, a recovery channel, a top indexing mechanism and a bottom transfer system;
[0007] The pressure-maintaining channel is a shaft space where the carrier plate pressing package of the plywood assembly and pressing package moves vertically and maintains pressure;
[0008] The bottom pressurizing system is arranged at the bottom of the pressure-maintaining channel, and is used to push the carrier plate package from the bottom transfer system into the pressure-maintaining channel, and provide bottom pressure guarantee during pressure maintenance;
[0009] The top pressurizing system is arranged at the top of the pressure-maintaining channel, and is used to provide top pressure guarantee when the pressure-maintaining channel is pressurized;
[0010] The recovery channel is the shaft space where the carrier plate press bag falls vertically back to the ground;
[0011] The top transfer mechanism is a conveying device that horizontally transfers a group of the carrier plate packages at the top of the pressure-maintaining channel to the top of the recovery channel;
[0012] The bottom transfer system is located at the bottom of the pressure holding channel and the recovery channel, supports the carrier plate press, and is used to realize a channel for the carrier plate press to reciprocate between the pressure holding channel position, the recovery channel position and the blank assembly station position.
[0013] In a preferred embodiment, the bottom pressurization system includes a bottom jacking system and a bottom pressure system;
[0014] The bottom lifting system is used to quickly lift the carrier plate package directly below the pressure-maintaining channel into the pressure-maintaining channel; the bottom pressure system is used to ensure the pressure of the carrier plate package entering the pressure-maintaining channel during pressure maintenance.
[0015] In a preferred embodiment, a lower locking mechanism and an upper locking mechanism are provided in the pressure-maintaining channel;
[0016] The lower locking mechanism is a lower pressure bearing device for the static pressure state of the pressure-maintaining channel. When the lower locking mechanism is under pressure, the top pressurizing system is under pressure, while the bottom pressurizing system and the upper locking mechanism are not under pressure.
[0017] The upper locking mechanism is an upper pressure bearing device for the static pressure state of the pressure maintaining channel. When the upper locking mechanism is under pressure, the bottom pressurizing system is under pressure, while the top pressurizing system and the lower locking mechanism are not under pressure.
[0018] In a preferred embodiment, the hydraulic cylinders of the bottom pressurizing system and the top pressurizing system have equal cylinder diameters and the same number, and a connecting pipe with an electrically controlled locking valve is provided between the bottom pressurizing system and the top pressurizing system; only when the carrier plate pressure bag in the pressure maintaining channel moves upward, the bottom pressurizing system and the top pressurizing system are both under pressure, and the electrically controlled locking valve of the connecting pipe is in an open state.
[0019] In a preferred embodiment, the lower locking mechanism and the upper locking mechanism each include a lock bracket, a lock tongue, an elastic device and a positioning signal electronic control device;
[0020] The lower locking mechanism and the upper locking mechanism are arranged in pairs, and the upper locking mechanism and the lower locking mechanism of the same pair are arranged on opposite sides of the pressure-maintaining channel;
[0021] The lock bracket is the load-bearing main frame of the upper locking mechanism or the lower locking mechanism;
[0022] The lock tongue is the part that directly contacts the pressure pack pressure-bearing belt and transmits force to the lock bracket;
[0023] The elastic device is a single body or a combination of a spring, a lever, a cylinder, or a hydraulic cylinder provided to ensure the reciprocating motion of the locking tongue approaching or moving away from the carrier plate pack;
[0024] The position confirmation signal electric control device is an electric signal carrier that starts to enter the next action only when the lock tongue reaches the corresponding position.
[0025] In a preferred embodiment, the recovery channel is provided with a transmission device capable of ensuring that the carrier plate press bag falls smoothly from a high position to a low position by its own weight.
[0026] In a preferred embodiment, a potential energy recovery device is connected to the bottom of the transmission device, and the potential energy recovery device is used to convert the potential energy of the carrier plate pressing package into mechanical energy or hydraulic energy.
[0027] In a preferred embodiment, the potential energy recovery device is a speed-increasing gear transmission, the outlet end of the speed-increasing gear transmission is connected to a hydraulic pump, the hydraulic pump is connected to the bottom jacking system to relay, or the hydraulic pump is the bottom jacking system.
[0028] In a preferred embodiment, the top indexing mechanism includes an indexing track, an indexing frame, a driving device and an adsorption device;
[0029] The transfer track is arranged on the pressure-maintaining channel, the transfer frame is connected to the transfer track, and the transfer frame can move linearly along the transfer track;
[0030] The adsorption device is arranged on the transfer rack and is used for adsorbing the carrier plate package.
[0031] In a preferred embodiment, the bottom transfer system includes a conveyor frame, a lifting device and a conversion table;
[0032] The lifting device is arranged at one end of the conveying frame close to the blank assembly platform, and is used to lift the pressed package recovered by the conveying frame to the height of the blank assembly position;
[0033] The conversion table is arranged at the upper part of the other end of the conveying frame, and is used to receive the multilayer board on the press package;
[0034] The conveyor frame comprises a support, a material loading layer and a recycling layer, wherein the material loading layer and the recycling layer are both arranged on the support, and the material loading layer is arranged above the recycling layer;
[0035] The feeding layer is used to move the press bag from one end close to the lifting device to the bottom of the pressure-maintaining channel; the recovery layer is used to move the press bag dropped from the recovery channel to the lifting device.
[0036] The vertical energy-saving cycle cold press provided by the present invention pressurizes and recycles the carrier plate package by setting a pressure-maintaining channel and a recovery channel, thereby realizing the cold-pressing method for manufacturing plywood and being able to recycle the high potential energy of the carrier plate package. The cold-pressing method for manufacturing plywood can reduce the compression rate of the board, improve the material utilization rate, reduce carbon emissions, improve the carbon fixation rate, and reduce production energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0038] Figure 1-Figure 5 A schematic diagram of the use process of the vertical energy-saving cycle cold press provided by an embodiment of the present invention;
[0039] Figure 6 A side view of a vertical energy-saving cycle cold press provided by an embodiment of the present invention;
[0040] Figure 7 A schematic structural diagram of a lower locking mechanism of a vertical energy-saving cycle cold press provided by an embodiment of the present invention;
[0041] Figure 8 A schematic diagram of the structure of the upper locking mechanism of the vertical energy-saving cycle cold press provided by an embodiment of the present invention;
[0042] Fig. 9 A schematic diagram of the structure of the indexing system of the vertical energy-saving cycle cold pressing mechanism provided in an embodiment of the present invention;
[0043] Fig.10 A side view of the indexing system of the vertical energy-saving circulating cold pressing mechanism provided in an embodiment of the present invention.
[0044] Reference numerals:
[0045] 1: Carrier plate pressing; 2: Feeding mechanism; 3: Bottom pressurizing system; 4: Main frame; 5: Lower locking mechanism; 6: Top transfer mechanism; 7: Recycling channel; 8: Recycling device; 9: Top pressurizing system; 10: Upper locking mechanism; 11: Lower locking bracket; 12: Lower locking tongue; 13: Lower locking slot; 14: Lower elastic device; 15: Pressing; 16: Plywood assembly; 17: Upper locking bracket; 18: Upper elastic device; 19: Upper locking slot; 20: Upper locking tongue; 21: Track; 22: Transfer frame; 23: Adsorption device; 24: Motor; 25: Lifting device. DETAILED DESCRIPTION
[0046] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0047] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0048] Furthermore, the terms “first”, “second”, and “third” are used for descriptive purposes only and should not be understood as indicating or implying relative importance.
[0049] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0050] like Figures 1 to 10 As shown, the present invention provides a vertical energy-saving circulating cold press machine, including a pressure-holding channel, a bottom pressurizing system, a top pressurizing system, a recovery channel, a top transfer mechanism and a bottom transfer system; the pressure-holding channel is a shaft space where the carrier plate package of the plywood assembly and the pressing package moves vertically upward and maintains pressure; the bottom pressurizing system is arranged at the bottom of the pressure-holding channel, and is used to push the carrier plate package from the bottom transfer system into the pressure-holding channel, and provide bottom pressure guarantee during pressure holding; the top pressurizing system is arranged at the top of the pressure-holding channel, and is used to provide top pressure guarantee for the pressure-holding channel during pressure holding; the recovery channel is the shaft space where the carrier plate package falls back vertically to the ground; the top transfer mechanism is a conveying device that horizontally transfers a group of carrier plate packages at the top of the pressure-holding channel to the top of the recovery channel; the bottom transfer system is located at the bottom of the pressure-holding channel and the recovery channel, supports the carrier plate package, and is used to realize a channel for the carrier plate package to reciprocate between the pressure-holding channel position, the recovery channel position and the assembly station position.
[0051] Specifically, in this embodiment, the pressure-maintaining channel and the recovery channel are both arranged on the main frame 4 , forming a whole through the main frame 4 .
[0052] Specifically, in this embodiment, after the plywood assembly 16 and the press package 15 form the carrier plate press package 1, they are fed to the bottom of the pressure-maintaining channel by the feeding mechanism 2, and under the action of the bottom pressurizing system 3, the carrier plate press package 1 is pushed upward, so that it enters the pressure-maintaining channel and rises in the pressure-maintaining channel.
[0053] When carrier packs 1 are continuously fed into the bottom of the pressure-maintaining channel by the feeding mechanism 2, the carrier packs 1 enter the pressure-maintaining channel under the action of the bottom pressurizing system 3, and all carrier packs 1 are stacked, the carrier packs 1 located above will apply pressure to the carrier packs 1 located below, so that the carrier packs 1 below are pressure-maintained.
[0054] When the pressure-holding channel is fully loaded with carrier packs 1, each time a group of carrier packs 1 enters the pressure-holding channel through the bottom pressurizing system 3, a group of carrier packs 1 will be transferred away from the upper end of the pressure-holding channel through the top transfer mechanism, so that each group of carrier packs 1 has the same residence time in the pressure-holding channel, forming a pressure-holding function with the same pressure.
[0055] In this embodiment, the bottom pressurizing system includes a bottom lifting system and a bottom pressure system; the bottom lifting system is used to quickly lift the carrier plate package directly below the pressure maintaining channel into the pressure maintaining channel; the bottom pressure system is used to ensure the pressure of the carrier plate package entering the pressure maintaining channel during pressure maintenance.
[0056] Specifically, in this embodiment, the power of the bottom pressurizing system 3 is hydraulically driven jacking, which specifically includes a hydraulic cylinder and a jacking platform. The carrier plate press package 1 is moved to the jacking platform under the action of the feeding mechanism 2, and under the action of the hydraulic cylinder, the jacking platform and the carrier plate press package 1 above it are driven to rise.
[0057] In this embodiment, the number of hydraulic cylinders is set to be multiple, and the multiple hydraulic cylinders are arranged in an array to ensure the balance of the jacking platform when it is lifted or lowered.
[0058] In a preferred embodiment, the lower locking mechanism and the upper locking mechanism both include a lock bracket, a lock tongue, an elastic device and a positioning signal electronic control device; the lower locking mechanism and the upper locking mechanism are both arranged in pairs, and the upper locking mechanism and the lower locking mechanism of the same pair are placed on opposite sides of the pressure maintaining channel; the lock bracket is the load-bearing main frame of the upper locking mechanism or the lower locking mechanism; the lock tongue is the part that directly contacts the pressure-bearing belt of the pressure pack and transmits the force to the lock bracket; the elastic device is a single body or a combination of a spring, a lever, a cylinder, and a hydraulic cylinder arranged to ensure the reciprocating movement of the lock tongue approaching or moving away from the carrier plate pressure pack 1; the positioning signal electronic control device is an electric signal carrier that starts to enter the next action only when the lock tongue reaches the corresponding position.
[0059] Specifically, the lower locking mechanism 5 includes a lower locking bracket 11, a lower locking tongue 12 and a lower elastic device 14; the lower locking bracket 11 is arranged on the main frame 4, and a lower locking groove 13 is arranged on the lower locking bracket 11, and the lower locking tongue 12 is embedded in the lower locking groove 13. The lower elastic device 14 connects the lower locking tongue 12 and the lower locking bracket 11, and the lower elastic device 14 is used to apply a force to the lower locking tongue 12 in the direction of the carrier plate pressure package 1; the lower locking mechanism 5 is arranged in pairs on opposite sides of the pressure maintaining channel.
[0060] In this embodiment, the locking of the carrier plate press package 1 by the lower locking mechanism 5 is only used to support the carrier plate press package 1 thereon, and does not hinder the upward movement of the carrier plate press package 1. In other words, the lower locking mechanism 5 is a one-way locking mechanism, and is only in a locked state when the lower locking tongue 12 is in a state of fully extending out of the lower locking groove 13 and supporting the upper load. The purpose of locking is to ensure the reliability of the supporting state.
[0061] More specifically, in this embodiment, the top surface of the lower locking tongue 12 is a plane, and the bottom surface is an inclined surface, so that when the carrier plate press bag 1 moves from bottom to top, it can push the lower inclined surface of the lower locking tongue 12 to retract the locking tongue and allow the carrier plate press bag 1 to pass.
[0062] In a preferred embodiment, a top pressurizing system 9 is provided on the upper part of the pressure-maintaining channel for applying pressure to the carrier plate press bag 1 in the pressure-maintaining channel; an upper locking mechanism 10 is also provided in the pressure-maintaining channel; the upper locking mechanism 10 includes a locking bracket 17, an upper locking tongue 20, a locking structure and an upper elastic device 18; the locking bracket 17 is provided on the main frame 4, and an upper locking groove 19 is provided on the locking bracket 17, and the upper locking tongue 20 is embedded in the upper locking groove 19, and the upper elastic device 18 connects the upper locking tongue 20 and the locking bracket 17, and the upper elastic device 18 is used to apply a force to the upper locking tongue 20 in the direction of the carrier plate press bag 1, and the locking structure is used to lock the upper locking tongue 20 in two states: being completely received in the upper locking groove 19 and being fully extended out of the upper locking groove 19.
[0063] More specifically, the locking of the upper locking tongue 20 when it is completely received in the upper locking groove 19 is to ensure that the upper locking tongue 20 does not block the upward state of the carrier plate pressing package 1; and the locking of the upper locking tongue 20 when it is fully extended out of the upper locking groove 19 is to ensure the reliability of the upper locking tongue 20 when it withstands the upward pressure of the carrier plate pressing package. The upper locking tongue 20 is a structure with a flat bottom surface and an inclined top surface, and is symmetrical with the lower locking tongue 12.
[0064] The upward principle of the carrier plate package in the pressure-maintaining channel is as follows: the carrier plate package 1 running to the bottom of the pressure-maintaining channel is lifted upward by the rapid lifting system of the bottom pressurizing system 3. When the top surface of the assembly plate contacts the bottom surface of the package of the previous group of carrier plate packages, the bottom pressurizing system 3 starts to pressurize, so that all the carrier plate packages in the pressure-maintaining channel move upward synchronously. At this time, the upper locking mechanism 10 is in a non-pressurized state, the upper locking tongue 20 is recovered and locked, and the top pressurizing system 9 maintains pressure and moves upward (the piston rod retracts). When the bottom surface of the bottom package passes over the lower locking tongue 12, the lower locking tongue 12 pops out and locks, and then the bottom pressurizing system 3 stops pressurizing and then the pressure-relieving piston rod retracts, the top pressurizing system 9 maintains pressure, the lower locking tongue 12 supports the upper load, and the system enters a static pressure-maintaining state. After a time interval, the next group of carrier plate press packs 1 are lifted up by the bottom pressurizing system 3. At this time, the upper locking mechanism 10 is turned into the pressure state, and the upper locking tongue 20 pops out and locks, blocking the upward carrier plate press packs and bearing all the pressure in the pressure-maintaining channel. At this time, the bottom pressurizing system 3 is in the pressure-maintaining state, and the piston rod of the top pressurizing system 9 retracts, and the top transfer mechanism is started to transfer the topmost group of carrier plate press packs to the recovery channel. At this point, the upward movement and transfer of a group of carrier plate press packs are completed. This cycle is infinite.
[0065] In a preferred embodiment, the top pressurizing system 9 includes a downward pressure hydraulic cylinder, which applies pressure downward to achieve pressure maintenance of the plywood assembly 16 .
[0066] In this embodiment, the downward pressure hydraulic cylinder is arranged in a one-to-one correspondence with the hydraulic cylinder of the bottom pressurizing system 3 .
[0067] In a preferred embodiment, the hydraulic cylinders of the bottom pressurizing system and the top pressurizing system have equal cylinder diameters and the same number, and a connecting pipe with an electrically controlled locking valve is provided between the bottom pressurizing system and the top pressurizing system; only when the carrier plate pressure bag in the pressure maintaining channel moves upward, the bottom pressurizing system and the top pressurizing system are both under pressure, and the electrically controlled locking valve of the connecting pipe is in an open state.
[0068] In a preferred embodiment, the recovery channel 7 is provided with a transmission device that can ensure that the carrier plate press bag 1 falls smoothly from a high position to a low position by its own weight.
[0069] By setting the transmission device, the carrier plate press bag 1 can be relatively stable during the falling process, and will not fall directly due to gravity acceleration, thereby ensuring the stability of the carrier plate press bag 1 when falling.
[0070] Specifically, in this embodiment, the bottom of the transmission device is connected to a potential energy recovery device 8, and the potential energy recovery device 8 is used to convert the potential energy of the carrier plate pressing package into mechanical energy or hydraulic energy.
[0071] In this embodiment, the potential energy of the carrier plate press package 1 passing through the potential energy recovery channel 7 is recovered by the potential energy recovery device 8, thereby improving the energy utilization rate.
[0072] In a preferred embodiment, the potential energy recovery device 8 is a speed-increasing gearbox, the outlet end of which is connected to a hydraulic pump, which is connected to the bottom jacking system for relay, or the hydraulic pump is the bottom jacking system.
[0073] Such an arrangement enables the potential energy recovered by the energy recovery device 8 to be reused, thereby improving energy utilization.
[0074] Specifically, in this embodiment, the vertical transmission mechanism is arranged on the main frame 4, which can be connected to the carrier plate press bag 1 passing through the potential energy recovery channel 7. When the carrier plate press bag 1 falls, the potential energy of the carrier plate press bag 1 is transmitted to the energy conversion mechanism, and the potential energy is converted into other energy forms through the energy conversion mechanism to facilitate the utilization of the energy.
[0075] In a preferred embodiment, the top transfer mechanism 6 includes a transfer track 21, a transfer frame 22, a driving device and an adsorption device 23; the transfer track 21 is arranged on the main frame 4, the transfer frame 22 is connected to the transfer track 21, and the transfer frame 22 can move linearly along the transfer track 21; the adsorption device 23 is arranged on the transfer frame 22, and is used to adsorb the carrier plate press package 1.
[0076] In this embodiment, after the top pressurizing system 9 above the pressure-maintaining channel is retracted, the carrier plate press package 1 that has completed the pressure maintenance is transferred to the potential energy recovery channel 7 through the top transfer mechanism 6 to recover the potential energy.
[0077] Specifically, in the present embodiment, the transfer track 21 is arranged on the main frame 4 and is connected above the pressure holding channel and the potential energy recovery channel 7, so that the transfer frame 22 can reciprocate along the transfer track 21 above the pressure holding channel and the potential energy recovery channel 7; an adsorption device 23 is arranged on the transfer frame 22, and the adsorption device 23 can realize the adsorption of the carrier plate press package 1, thereby driving the carrier plate press package 1 to move together with the transfer frame 22.
[0078] When the carrier plate press bale 1 needs to be transferred, the adsorption device 23 first adsorbs the carrier plate press bale 1, and then the transfer rack 22 is started to drive the carrier plate press bale 1 to move from above the pressure holding channel to above the potential energy recovery channel 7, and the adsorption function of the adsorption device 23 is released to separate the carrier plate press bale 1 from the adsorption device 23, and the transfer rack 22 is reset and moved to above the pressure holding channel for the next transfer of the carrier plate press bale 1.
[0079] In this embodiment, the adsorption device 23 is an electromagnetic device, which adsorbs the carrier plate press package 1 through magnetism. At this time, the press package 15 of the carrier plate press package 1 is required to be made of an adsorbable material, such as iron.
[0080] It should be pointed out that the adsorption device 23 can be an electromagnetic device, but it is not limited to an electromagnetic device, and can also be a mechanical hook type device, as long as it can achieve accurate positioning and reliable hanging.
[0081] In this embodiment, the indexing frame 22 moves horizontally by driving the gears connected to the gears of the indexing frame 22 along the track 21 ; the adsorption device 23 moves up and down by driving the worm gear of the motor 24 .
[0082] It should be pointed out that the above is only an ideal implementation method, but is not limited to this method. For example, the track 21 can be a smooth track, and the servo motor fixed at one end of the track 21 drives the worm shaft to achieve horizontal movement, etc. As long as it can achieve efficient operation and accurate positioning.
[0083] In a preferred embodiment, the bottom transfer system includes a conveyor frame, a lifting device 25 and a conversion table; the lifting device 25 is arranged at one end of the conveyor frame close to the blank assembly table, and is used to lift the pressed bales recovered by the conveyor frame to the blank assembly position height; the conversion table is arranged at the upper part of the other end of the conveyor frame, and is used to receive the multilayer plates on the pressed bales; the conveyor frame includes a bracket, a feeding layer and a recovery layer, and the feeding layer and the recovery layer are both arranged on the bracket, and the feeding layer is arranged above the recovery layer; the feeding layer is used to move the pressed bales from one end close to the lifting device 25 to the bottom of the pressure holding channel; the recovery layer is used to move the pressed bales falling from the potential energy recovery channel to the lifting device 25.
[0084] Specifically, in the present embodiment, the conveyor rack is arranged at the lower part of the vertical energy-saving cycle cold press. After receiving the pressed bales after energy recovery, the plywood assembly 16 on the pressed bales is removed through the conversion table. The pressed bales are moved to the top of the lifting device 25 under the action of the conveyor rack. The pressed bales are lifted up by the lifting device 25, and returned to the initial position of receiving the plywood assembly 16, completing the cycle of the pressed bales.
[0085] The vertical energy-saving cycle cold press provided by the present invention pressurizes and recycles the carrier plate package 1 by providing a pressure-maintaining channel and a recovery channel 7, thereby realizing the cold-pressing method for manufacturing plywood, and being able to recycle the high potential energy of the carrier plate package 1. The cold-pressing method for manufacturing plywood can reduce the compression rate of the board, improve the material utilization rate, reduce carbon emissions, improve the carbon fixation rate, and reduce production energy consumption.
[0086] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
[0087] In addition, those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention and form different embodiments. For example, in the above embodiments, each embodiment can be used in any combination. The information disclosed in this background technology section is intended only to deepen the understanding of the overall background technology of the present invention and should not be regarded as an admission or in any form to imply that the information constitutes prior art known to those skilled in the art.
Claims
1. A vertical energy-saving cycle cold press, characterized in that: It includes a pressure-maintaining channel, a bottom pressurizing system, a top pressurizing system, a recovery channel, a top transfer mechanism and a bottom transfer system; The pressure-maintaining channel is a shaft space where the carrier plate pressing package of the plywood assembly and pressing package moves vertically and maintains pressure; The bottom pressurizing system is arranged at the bottom of the pressure-maintaining channel, and is used to push the carrier plate package from the bottom transfer system into the pressure-maintaining channel, and provide bottom pressure guarantee during pressure maintenance; The top pressurizing system is arranged at the top of the pressure-maintaining channel, and is used to provide top pressure guarantee when the pressure-maintaining channel is pressurized; The recovery channel is the shaft space where the carrier plate press bag falls vertically back to the ground; The top transfer mechanism is a conveying device that horizontally transfers a group of the carrier plate packages at the top of the pressure-maintaining channel to the top of the recovery channel; The bottom transfer system is located at the bottom of the pressure-holding channel and the recovery channel, supports the carrier plate pressing package, and is used to realize the reciprocating circulation of the carrier plate pressing package between the pressure-holding channel position, the recovery channel position and the blank assembly station position; A lower locking mechanism and an upper locking mechanism are arranged in the pressure-maintaining channel; The lower locking mechanism is a lower pressure bearing device for the static pressure state of the pressure-maintaining channel. When the lower locking mechanism is under pressure, the top pressurizing system is under pressure, while the bottom pressurizing system and the upper locking mechanism are not under pressure. The upper locking mechanism is an upper pressure bearing device for the static pressure state of the pressure-maintaining channel. When the upper locking mechanism is under pressure, the bottom pressurizing system is under pressure, while the top pressurizing system and the lower locking mechanism are not under pressure. The lower locking mechanism and the upper locking mechanism both include a lock bracket, a lock tongue, an elastic device and a positioning signal electric control device; The lower locking mechanism and the upper locking mechanism are arranged in pairs, and the upper locking mechanism and the lower locking mechanism of the same pair are arranged on opposite sides of the pressure-maintaining channel; The lock bracket is the load-bearing main frame of the upper locking mechanism or the lower locking mechanism; The lock tongue is the part that directly contacts the pressure pack pressure-bearing belt and transmits force to the lock bracket; The elastic device is a single body or a combination of a spring, a lever, a cylinder, or a hydraulic cylinder provided to ensure the reciprocating motion of the lock tongue approaching or moving away from the carrier plate; The position confirmation signal electric control device is an electric signal carrier that starts to enter the next action only when the lock tongue reaches the corresponding position.
2. The vertical energy-saving cycle cold press according to claim 1, characterized in that: The bottom pressurization system includes a bottom lifting system and a bottom pressure system; The bottom lifting system is used to quickly lift the carrier plate package directly below the pressure-maintaining channel into the pressure-maintaining channel; The bottom pressure system is used to ensure the pressure of the carrier plate entering the pressure-maintaining channel when it is pressed and maintained.
3. The vertical energy-saving cycle cold press according to claim 1, characterized in that: The cylinder diameters of the hydraulic cylinders of the bottom pressurizing system and the top pressurizing system are equal and the number is the same, and a connecting pipe with an electrically controlled locking valve is arranged between the bottom pressurizing system and the top pressurizing system; only when the carrier plate pressure bag in the pressure maintaining channel moves upward, the bottom pressurizing system and the top pressurizing system are both under pressure, and the electrically controlled locking valve of the connecting pipe is in an open state.
4. The vertical energy-saving cycle cold press according to claim 2, characterized in that: The recovery channel is provided with a transmission device which can ensure that the carrier plate press bag falls smoothly from a high position to a low position by its own weight.
5. The vertical energy-saving cycle cold press according to claim 4, characterized in that: The bottom of the transmission device is connected with a potential energy recovery device, and the potential energy recovery device is used to convert the potential energy of the carrier plate pressing package into mechanical energy or hydraulic energy.
6. The vertical energy-saving cycle cold press according to claim 5, characterized in that: The potential energy recovery device is a speed-increasing gear transmission, the outlet end of the speed-increasing gear transmission is connected to a hydraulic pump, the hydraulic pump is connected to the bottom jacking system to relay, or the hydraulic pump is the bottom jacking system.
7. The vertical energy-saving cycle cold press according to claim 1, characterized in that: The top transfer mechanism includes a transfer track, a transfer frame, a driving device and an adsorption device; The transfer track is arranged on the pressure-maintaining channel, the transfer frame is connected to the transfer track, and the transfer frame can move linearly along the transfer track; The adsorption device is arranged on the transfer rack and is used for adsorbing the carrier plate package.
8. The vertical energy-saving cycle cold press according to claim 1, characterized in that: The bottom transfer system includes a conveyor frame, a lifting device and a transfer table; The lifting device is arranged at one end of the conveying frame close to the blank assembly platform, and is used to lift the pressed package recovered by the conveying frame to the height of the blank assembly position; The conversion table is arranged at the upper part of the other end of the conveying frame, and is used to receive the multilayer board on the press package; The conveyor frame comprises a support, a material loading layer and a recycling layer, wherein the material loading layer and the recycling layer are both arranged on the support, and the material loading layer is arranged above the recycling layer; The feeding layer is used to move the press bag from one end close to the lifting device to the bottom of the pressure-maintaining channel; the recovery layer is used to move the press bag dropped from the potential energy recovery channel to the lifting device.
