A surface processing laser alloying repair equipment for rough and medium rolling rolls
By designing a laser alloying repair equipment including a linked directional circulation cleaning mechanism and a multi-angle adjustment mechanism, the problems of rough and middle roll surface repair equipment in transportation and dirt treatment are solved, and a more efficient repair process and more convenient equipment use are achieved.
Patent Information
- Application Number
- CN202410544786.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-05-06
AI Technical Summary
The existing laser alloying repair equipment on the surface of rough and medium rolls is difficult to effectively transport and move due to its simple structure, and the dirt and waste generated cannot be effectively collected and processed during the repair process, resulting in messy construction sites and reducing the convenience of the equipment.
A laser alloying repair device including a center console, a mounting base plate and a linkage directional circulation cleaning mechanism is designed. The equipment realizes centralized collection and treatment of waste generated during the repair process through the linkage of components such as the drive motor, the drive screw and the bottom circulation box, and optimizes the repair process through liquid circulation and multi-angle adjustment mechanism.
It effectively solves the transportation and movement problems of rough and medium rolls, improves the collection and treatment efficiency of dirt and waste by repair equipment, improves the cleanliness of the construction site and the convenience of use of the equipment, and improves the transportation stability and environmental protection performance of the equipment.
Smart Images

Figure CN118291971B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser alloying repair processing, in particular to surface processing laser alloying repair equipment for roughing and medium rolling rollers. Background Art
[0002] Laser nano-ceramic alloying of the surface of metallurgical hot rolling rolls uses a focused high-power laser beam to act on the surface of the roll pre-coated with nano-ceramic coatings. The roll surface melts rapidly. When the laser beam is removed, the molten zone solidifies rapidly under the self-cooling of the matrix. In the process of treating and repairing the surface of the rough and medium rolling rolls, corresponding adsorption equipment is required;
[0003] However, during the use of the current repair equipment, due to the large size and heavy mass of the rough and medium rolling rollers themselves, it is not easy to transport and move the rough and medium rolling rollers during the alloying repair process. At the same time, the existing repair equipment has a simple structure and is unable to collect the dirt and debris generated during the repair process, resulting in a large amount of dirt at the construction site, which reduces the convenience of using the repair equipment. Summary of the invention
[0004] The present invention provides a surface processing laser alloying repair device for rough and medium rolling rollers, which can effectively solve the problem that the repair equipment proposed in the above background technology is not easy to transport and move the rough and medium rolling rollers during the alloying repair process due to the large volume and heavy mass of the rough and medium rolling rollers themselves during use, and the existing repair equipment has a simple structure and cannot collect the dirt and debris generated during the repair process, resulting in a large amount of dirt on the construction site, thereby reducing the convenience of using the repair equipment.
[0005] To achieve the above object, the present invention provides the following technical solution: a surface processing laser alloying repair device for roughing and medium rolling rolls, comprising a central control console, one side of which is symmetrically provided with a mounting base plate;
[0006] A linkage type directional circulation cleaning mechanism is arranged on the top of the installation base plate, which is used to collect and process the waste residues generated during the laser alloying repair process, and to adjust the amount of liquid in the inner cavity of each component;
[0007] The linkage type directional circulation cleaning mechanism includes a driving long box;
[0008] A driving long box is installed on the top of the two mounting base plates, a driving motor is installed on one end of the driving long box, a driving screw is connected to the end of the driving motor, a driving mounting seat is sleeved on the outer side of the driving screw, and a bottom circulation box is installed on the top surface of the driving mounting seat;
[0009] A water storage side box is arranged on the side of the bottom circulation box, a front-end infusion pump is installed on the top surface of the water storage side box, a front-end water diversion valve is fixedly connected to the top of the front-end infusion pump through a pipeline, and a water supply bottom pipe is fixedly connected to the middle of one side of the front-end water diversion valve;
[0010] A driving rack is fixedly installed on the top edge of one side of the driving long box, a driving inner wheel is installed on one side of the bottom circulation box, a transmission outer wheel is installed on one side of the driving long box, a conveying round box is installed on one side of the bottom circulation box, a rotating round wheel is installed on one side of the conveying round box, and one end of the rotating round wheel is connected to an output round paddle;
[0011] A check bottom valve is connected to the top of the conveying round box, a water supply hose is connected to the top of the check bottom valve, a collecting tray is connected to the end of the water supply hose, elastic rubber edges are bonded to the middle of both sides of the collecting tray, connecting rubber strips are bonded to the middle of both ends of the inner side of the collecting tray, a center push plate is bonded to the ends of the two connecting rubber strips, a transmission cross plate is fixedly connected to the middle of both sides of the center push plate, and the ends of the transmission cross plate are fixedly connected to the inner side walls of the elastic rubber edges.
[0012] According to the above technical solution, connecting sliders are fixedly installed in the middle of both ends of the collection tray, a mounting vertical axis is fixedly connected to a position on one side of the connecting slider in the middle of the top of the bottom circulation box, and an isolation valve is fixedly connected to the four corners of the bottom of the collection tray through pipelines, a return hose is fixedly connected to the middle of the bottom end of the isolation valve, and a filter bottom box is fixedly connected to the ends of the return hose at positions corresponding to both sides of the top of the bottom circulation box, a filter square box is inserted and installed at the bottom of the inner side of the filter bottom box, and a supporting bottom pipe is fixedly connected to the middle of the bottom surface of the filter bottom box;
[0013] The driving motor is powered by an external power supply, and the front-end infusion pump is powered by an external power supply.
[0014] According to the above technical solution, the outer side of the drive mounting seat is tightly slidably fitted with the inner wall of the drive long box, and the end of the water replenishment bottom pipe is connected to the bottom of the side of the bottom circulation box.
[0015] According to the above technical solution, the middle part of one end of the conveying circular box is connected to the inner cavity of the bottom circulation box through a pipeline, and the rotation directions of the output circular paddles inside the two symmetrically distributed conveying circular boxes are opposite, the driving rack and the driving inner wheel are tightly meshed with each other, and the transmission outer wheel and the outer side of the rotating circular wheel are meshed with each other.
[0016] According to the above technical solution, the connecting slider is installed with the mounting vertical shaft by means of bolts and oblong grooves, and the outer side of the connecting slider is tightly fitted with the inner wall of the mounting vertical shaft, the elastic rubber edge can be elastically deformed when impacted, and the filter bottom box is connected with the inner cavity of the bottom circulation box through the supporting bottom pipe.
[0017] According to the above technical solution, a flexible multi-angle adjustment mechanism is provided at the top of the vertical mounting axis, which is used to adjust the position and orientation of the laser alloying repair probe, and to adjust the lateral position of the laser probe by liquid flow during its use;
[0018] The flexible multi-angle adjustment mechanism includes a top driving beam;
[0019] The top ends of the two mounting vertical shafts are equipped with top driving beams through bolts, a sealing bottom plate is equipped with bolts in the middle of the bottom surface of the top driving beam, a guide slot is provided through the middle of the bottom surface of the sealing bottom plate, a driving slider is slidably installed in the middle of the inner side of the top driving beam, an adjusting upper swing rod is equipped with bolts in the middle of the bottom surface of the driving slider, an adjusting lower swing rod is equipped with a connecting bolt at the bottom end of the adjusting upper swing rod corresponding to the top position of the collecting tray, the middle of the adjusting upper swing rod and the adjusting lower swing rod are connected by rotating the connecting disk, the inner side of the end end of the adjusting lower swing rod is connected with a swing end frame through a connecting bolt, and a laser head is equipped with a bolt in the middle of the end surface of the swing end frame;
[0020] Telescopic sleeves are fixedly connected at positions at both ends of the driving slider corresponding to the inside of the top driving beam, a return spring is fixedly connected at the middle position of the inner side of the telescopic sleeve, buffer end grooves are opened at the top of both ends of the top driving beam, a central protective net is embedded and installed in the middle of the inner side of the buffer end groove, connecting heads are fixedly connected at the middle position of the side of the buffer end groove corresponding to the two ends of the top driving beam, a sealing valve is fixedly connected to the end of the connecting head through a pipeline, a water supply top pipe is fixedly connected to the middle of the bottom end of the sealing valve, and the end of the water supply top pipe is fixedly connected to the top of the front-end water diversion valve.
[0021] According to the above technical solution, the outer side of the driving slider is tightly slidably fitted with the inner wall of the top driving beam, the bottom guide block of the driving slider passes through the inside of the guide slide groove, the adjusting upper swing rod and the adjusting lower swing rod are divided into two upper and lower parts, and the upper and lower parts of the adjusting upper swing rod and the adjusting lower swing rod can be rotated and adjusted by rotating the connecting plate, and the laser head is controlled by the central control console.
[0022] According to the above technical solution, the buffer end groove is connected to the inner cavity of the telescopic sleeve through the connecting channel, and the water replenishment jacking pipe can be deformed synchronously with the top driving beam.
[0023] According to the above technical solution, an exhaust gas circulation treatment mechanism is provided on the top of the top driving beam to collect and treat the smoke and dust generated during the laser alloying repair process, and to clean the inner cavity of each component during the airflow circulation process;
[0024] The exhaust gas circulation treatment mechanism includes a circulation fan;
[0025] A circulating fan is fixedly installed at the middle of the top end of the top driving cross beam, and the circulating fan is powered by an external power supply. A collecting front pipe is fixedly connected to the middle of one end of the circulating fan, and a connecting box is fixedly connected to the end of the collecting front pipe. The two ends of the connecting box are fixedly connected to the positions on both sides of the swing end frame through pipelines.
[0026] A small flow diversion box is fixedly connected to the middle of the other end of the circulation fan through a pipeline, and both ends of the small flow diversion box are fixedly connected to a long heating box through pipelines. Electric heating pipes are fixedly connected to the four corners of the long heating box, and the electric heating pipes are powered by an external power supply. A flow guide side pipe is fixedly connected to the middle of one end of the long heating box;
[0027] An installation back plate is embedded and installed in the middle of the top of one side of the bottom circulation box, an installation slide frame is embedded and installed in the inner part of the bottom circulation box at a position corresponding to one side of the installation back plate, a collecting fine net is embedded and installed in the middle of the inner side of the installation slide frame, an exhaust side port is opened through the middle of the top surface of the other side of the bottom circulation box, an exhaust side box is fixedly connected to the end of the exhaust side port corresponding to the top position of one side of the bottom circulation box, and a flip sealing plate is hinged on the top edge of the exhaust side box.
[0028] According to the above technical solution, the guide side pipe passes through the bottom of the installation back plate, and the air outlet of the guide side pipe is located at the top of the collecting fine net, and the internal liquid level of the bottom circulation box is located above the air outlet of the guide side pipe.
[0029] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
[0030] 1. A linkage type directional circulation cleaning mechanism is set up. Through the mutual cooperation between the components inside the linkage type directional circulation cleaning mechanism, the processing process of the roller is optimized. The driving motor cooperates with the driving screw to drive the bottom circulation box and the components on it to move synchronously. The impurities generated by the roller during grinding, coating and laser repair are collected through the collection tray, and the impurities are collected through the circulating water inside the collection tray to prevent the impurities from sticking to the inner wall of the collection tray;
[0031] At the same time, through the mutual linkage between the driving rack, the driving inner wheel, the transmission outer wheel and the rotating circular wheel, and through the gear ratio between the driving inner wheel, the transmission outer wheel and the rotating circular wheel to accelerate the rotating circular wheel, the bottom circulation box can also drive the rotating circular wheel to rotate at high speed during the slow movement, and then the bottom circulation box can quickly replenish the circulating water inside the collection tray through the output circular paddle during the translation process, ensuring that the liquid level inside the collection tray can be continuously maintained within a suitable range, and through the alternating opening and closing of multiple isolation valves, different impurities at different repair stages can enter different filter bottom boxes for collection, thereby effectively improving the convenience of the repair equipment to handle impurities generated during the adsorption process, and at the same time, through the characteristics of the elastic rubber edge corners deforming inward after colliding with the roller support frame, the corners of the collection tray have a higher liquid difference during the discharge of the mixed liquid, so that the precipitated impurities gathered at the corners of the collection tray can smoothly flow into the corresponding isolation valve, thereby effectively improving the smoothness of impurity collection inside the collection tray;
[0032] At the same time, the overall weight of the repair equipment is adjusted through the water storage side box. During the transportation of the repair equipment, the circulating water inside it can be discharged to reduce the overall weight of the repair equipment, thereby making the transportation of the repair equipment more convenient. After the repair equipment is assembled at the construction site, the cooling water can be filled inside the water storage side box at the construction site. By adjusting the volume of the circulating water inside the bottom circulation box, the overall gravity of the bottom circulation box can be increased, so that the overall center of gravity of the repair equipment is lowered, and the transmission structure design between the driving rack and the driving inner wheel increases the motion damping of the bottom circulation box and its components, so that the bottom circulation box fits more closely with the driving long box and the driving screw during movement, thereby effectively improving the transportation stability of the repair equipment, and effectively improving the overall energy utilization efficiency during the operation of the repair equipment, solving the problems of inconvenience and unclean cleaning of large coarse and medium rollers, and being more automated and environmentally friendly.
[0033] 2. A flexible multi-angle adjustment mechanism is provided. Through the mutual adjustment between the components inside the flexible multi-angle adjustment mechanism, the overall adjustment process of the repair equipment is optimized. Through the mutual cooperation between the connector, the sealing valve and the water supply jacking pipe, the directional and quantitative filling of the buffer end groove at the end of the top driving beam is realized, and then the lateral position of the driving slider is adjusted by the circulating fluid in conjunction with the telescopic sleeve and the reset spring. The multi-angle adjustment of the swing end frame is realized by adjusting the mutual cooperation between the upper swing rod, the lower swing rod and the rotating connecting plate, and then the quick adjustment of the tilt angle and direction of the laser head is realized. At the same time, after the laser head is removed, other functional components can also be quickly replaced to the end of the swing end frame, making the operation of the repair equipment more convenient during the function adjustment process, further improving the convenience of use of the repair equipment;
[0034] The splicing structural design of the sealing bottom plate and the central protective net makes it easier to install the adsorption equipment during the splicing process. In the process of circulating water flowing inside the telescopic sleeve and the buffer end slot, a small amount of impurities in the circulating water can be intercepted and collected through the central protective net. After the repair equipment is used, the central protective net can be pulled out to quickly clean the inside of the repair equipment, effectively preventing impurities from entering the telescopic sleeve and damaging its inner wall, thereby effectively improving the overall service life of the repair equipment.
[0035] 3. An exhaust gas circulation treatment mechanism is set up. Through the mutual cooperation between the various components inside the exhaust gas circulation treatment mechanism, the exhaust gas treatment process of the repair equipment is optimized. The circulating fan, the collection front pipe and the collection box can quickly and conveniently extract and collect the flue gas generated during the laser alloying process, and the circulating water on the inner side of the installation back plate can be used to adsorb and collect dust particles in the flue gas, so that the dust can be directly precipitated into the installation slide frame in the circulating water, and the upper layer of the bottom circulation box can be cleaned by removing the installation slide frame after a single processing is completed, thereby effectively improving the environmental protection of the repair equipment during use;
[0036] After the entire repair process is completed and the circulating water inside the repair equipment is discharged, starting the circulating fan can continuously introduce external air into the small diversion box and the long heating box, and heat the continuously circulating air through the electric heating tube, and then dry the inner cavity of the bottom circulation box through the continuous circulation of hot air, and directionally guide the hot air flow when closing the flip sealing plate, so that the hot air flow can enter the top driving beam through the pipe to achieve the drying of the telescopic sleeve and the buffer end groove, thereby effectively preventing the residual liquid inside the repair equipment after use, and optimizing the convenience of overall drying of the repair equipment.
[0037] In summary, through the mutual cooperation between the linkage type directional circulation cleaning mechanism, the flexible multi-angle adjustment mechanism and the exhaust gas circulation treatment mechanism, the overall driving and use process of the repair equipment is optimized. Through the overall hollow splicing structure design of the equipment, the repair equipment is more convenient in the transportation process. After the repair equipment is spliced, the circulating water inside the water storage side box is introduced into the repair equipment through the front-end infusion pump, thereby realizing the adjustment of the overall weight of the repair equipment. The weight of the repair equipment is dynamically adjusted according to the different operation stages of the repair equipment, thereby ensuring the stable operation of the repair equipment while also collecting and treating the debris, waste and polluted flue gas generated in the adsorption process through the flow of circulating water, thereby optimizing the waste treatment process of the repair equipment and improving the environmental protection performance of the repair equipment. At the same time, the internal cavity of the repair equipment is dried by the continuous flow of hot air, which further improves the cleaning convenience and service life of the repair equipment. In addition, during the use of the repair equipment, the circulating fan and the front-end infusion pump at different processing stages can play a variety of different functions, simplifying the overall structure of the repair equipment and effectively expanding the function of the repair equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0039] In the attached picture:
[0040] Figure 1 It is a schematic diagram of the structure of the present invention;
[0041] Figure 2 It is a structural schematic diagram of the linkage type directional circulation cleaning mechanism of the present invention;
[0042] Figure 3 It is a schematic diagram of the structure of the drive rack installation of the present invention;
[0043] Figure 4 It is a structural schematic diagram of the vertical shaft installation of the present invention;
[0044] Figure 5 It is a structural schematic diagram of the installation of the bottom circulation box of the present invention;
[0045] Figure 6 It is a structural schematic diagram of the installation of the rotating circular wheel of the present invention;
[0046] Figure 7 It is a structural schematic diagram of the flexible multi-angle adjustment mechanism of the present invention;
[0047] Figure 8 It is a structural schematic diagram of the installation of the telescopic sheath of the present invention;
[0048] Fig. 9It is a structural schematic diagram of the tail gas circulation treatment mechanism of the present invention;
[0049] Fig.10 It is a structural schematic diagram of the installation of the electric heating tube of the present invention;
[0050] Numbers in the figure: 1, center console; 2, installation base plate;
[0051] 3. Linkage type directional circulation cleaning mechanism; 301. Driving long box; 302. Driving motor; 303. Driving screw rod; 304. Driving mounting seat; 305. Bottom circulation box; 306. Water storage side box; 307. Front infusion pump; 308. Front water diversion valve; 309. Water replenishment bottom pipe; 310. Driving rack; 311. Driving inner wheel; 312. Transmission outer wheel; 313. Conveying round box; 314. Rotating round wheel; 315. Output round paddle; 316. Check bottom valve; 317. Water supply hose; 318. Collection tray; 319. Elastic rubber edge; 320. Connecting slider; 321. Installing vertical axis; 322. Isolation valve; 323. Backflow hose; 324. Filter bottom box; 325. Filter square box; 326. Support bottom pipe; 327. Connecting rubber strip; 328. Center push plate; 329. Transmission cross plate;
[0052] 4. Flexible multi-angle adjustment mechanism; 401. Top driving beam; 402. Sealing bottom plate; 403. Guide slide; 404. Driving slide block; 405. Adjusting upper swing rod; 406. Adjusting lower swing rod; 407. Rotating connecting plate; 408. Swinging end frame; 409. Laser head; 410. Telescopic sheath; 411. Reset spring; 412. Buffer end groove; 413. Center protection net; 414. Connector; 415. Sealing valve; 416. Water supply top pipe;
[0053] 5. Exhaust gas circulation treatment mechanism; 501. Circulation fan; 502. Collecting front pipe; 503. Connection box; 504. Collecting small box; 505. Diversion small box; 506. Heating long box; 507. Electric heating tube; 508. Guide side pipe; 509. Install back plate; 510. Install sliding frame; 511. Collecting fine net; 512. Exhaust side port; 513. Exhaust side box; 514. Flip sealing plate. DETAILED DESCRIPTION
[0054] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0055] Example: Figure 1-10 As shown, the present invention provides a technical solution, a surface processing laser alloying repair device for roughing and medium rolling rolls, comprising a central control console 1, and a mounting base plate 2 is symmetrically arranged on one side of the central control console 1;
[0056] A linkage type directional circulation cleaning mechanism 3 is arranged on the top of the installation base plate 2, which is used to collect and process the waste residues generated during the laser alloying repair process, and to adjust the amount of liquid in the inner cavity of each component;
[0057] The linkage type directional circulation cleaning mechanism 3 includes a driving long box 301, a driving motor 302, a driving screw rod 303, a driving mounting seat 304, a bottom circulation box 305, a water storage side box 306, a front end infusion pump 307, a front end water diversion valve 308, a water replenishment bottom pipe 309, a driving rack 310, a driving inner wheel 311, a transmission outer wheel 312, a conveying round box 313, a rotating round wheel 314, an output round paddle 315, a check bottom valve 316, a water supply hose 317, a collection tray 318, an elastic rubber edge 319, a connecting slider 320, an installation vertical shaft 321, an isolation valve 322, a reflux hose 323, a filtering bottom box 324, a filtering square box 325 and a supporting bottom pipe 326;
[0058] A driving long box 301 is fixedly installed in the middle of the top of the two mounting base plates 2, a driving motor 302 is fixedly installed in the middle of one end of the driving long box 301, and the driving motor 302 is powered by an external power supply. A driving screw rod 303 is fixedly connected to the middle of the inner side of the driving long box 301 at the end of the driving motor 302, and a driving mounting seat 304 is fixedly connected to the outer side of the driving screw rod 303 at a position corresponding to the inner side of the driving long box 301 through a threaded sleeve, and a bottom circulation box 305 is fixedly installed on the top surface of the driving mounting seat 304;
[0059] A water storage side box 306 is provided at a position corresponding to one side of the driving long box 301 on the side of the bottom circulation box 305, and a front-end infusion pump 307 is embedded and installed in the middle of one side of the top surface of the water storage side box 306. The front-end infusion pump 307 is powered by an external power supply, and the top of the front-end infusion pump 307 is fixedly connected to a front-end water diversion valve 308 through a pipeline, and a water replenishment bottom pipe 309 is fixedly connected to the middle of one side of the front-end water diversion valve 308. The outer side of the driving mounting seat 304 is tightly slidably fitted with the inner wall of the driving long box 301, and the end of the water replenishment bottom pipe 309 is connected to the bottom of the side of the bottom circulation box 305.
[0060] A driving rack 310 is fixedly installed on the top edge of one side of the driving long box 301, a driving inner wheel 311 is rotatably installed at a side of the bottom circulation box 305 corresponding to the top position of the driving rack 310, a transmission outer wheel 312 is fixedly installed at the middle of one end of the driving inner wheel 311 corresponding to one side of the driving long box 301 through a connecting shaft, a conveying round box 313 is fixedly installed at the top position of the driving inner wheel 311 on one side of the bottom circulation box 305, a rotating round wheel 314 is rotatably installed at the middle of one side of the conveying round box 313 through a rotating shaft, an output round paddle 315 is fixedly connected to one end of the rotating round wheel 314 at a position corresponding to the inside of the conveying round box 313, the middle of one end of the conveying round box 313 is connected to the inner cavity of the bottom circulation box 305 through a pipeline, and the rotation directions of the output round paddles 315 in the two symmetrically distributed conveying round boxes 313 are opposite, the driving rack 310 and the driving inner wheel 311 are tightly meshed with each other, and at the same time, the transmission outer wheel 312 and the outer side of the rotating round wheel 314 are meshed with each other.
[0061] A check bottom valve 316 is fixedly connected to the top of the conveying round box 313 through a pipeline, a water supply hose 317 is fixedly connected to the middle of the top of the check bottom valve 316, a collecting tray 318 is fixedly connected to the top of the end of the water supply hose 317, elastic rubber edges 319 are bonded to the middle of both sides of the collecting tray 318, connecting rubber strips 327 are bonded to the middle of both ends of the inner side of the collecting tray 318, and a center push plate 328 is bonded to the ends of the two connecting rubber strips 327. A transmission cross plate 329 is fixedly connected to the middle of both sides of the center push plate 328, and the ends of the transmission cross plate 329 are fixedly connected to the inner side walls of the elastic rubber edges 319.
[0062] A connecting slider 320 is fixedly installed in the middle of both ends of the collecting tray 318, and a mounting vertical axis 321 is fixedly connected to a position on one side of the connecting slider 320 in the middle of the top of the bottom circulation box 305. Isolation valves 322 are fixedly connected to the four corners of the bottom of the collecting tray 318 through pipelines, and a return hose 323 is fixedly connected to the middle of the bottom end of the isolation valve 322. The ends of the return hose 323 are fixedly connected to filter bottom boxes 324 at positions on both sides of the top of the bottom circulation box 305. A filter square box 325 is inserted and installed at the bottom of the inner side of the filter bottom box 324. A supporting bottom pipe 326 is fixedly connected to the middle of the bottom surface of the filter bottom box 324. The connecting slider 320 and the mounting vertical axis 321 are installed by bolts and long circular grooves, and the connecting The outer side of the connecting slider 320 fits tightly with the inner wall of the mounting vertical shaft 321, and the elastic rubber edge 319 can be elastically deformed when hit, and the filtering bottom box 324 is connected with the inner cavity of the bottom circulation box 305 through the supporting bottom tube 326. The processing process of the roller is optimized through the mutual cooperation between the components inside the linkage type directional circulation cleaning mechanism 3, and the bottom circulation box 305 and the components thereon are driven to move synchronously by the driving motor 302 and the driving screw 303, and the impurities generated by the roller during the grinding, coating and laser repair process are received and collected by the collecting tray 318, and the impurities are received and collected by the circulating water inside the collecting tray 318 to prevent the impurities from contacting the collecting tray The inner wall of 318 is sticky, and at the same time, the driving rack 310, the driving inner wheel 311, the transmission outer wheel 312 and the rotating circular wheel 314 are linked to each other, and the rotating circular wheel 314 is accelerated by the gear ratio between the driving inner wheel 311, the transmission outer wheel 312 and the rotating circular wheel 314, so that the bottom circulation box 305 can also drive the rotating circular wheel 314 to rotate at a high speed during the slow movement. Then, during the translation process, the bottom circulation box 305 can quickly replenish the circulating water inside the collection tray 318 through the output circular paddle 315, ensuring that the liquid level inside the collection tray 318 can be continuously maintained within a suitable range, and through the alternating opening and closing of multiple isolation valves 322, the collection trays at different repair stages can be restored. Different impurities can enter different filter bottom boxes 324 for collection, thereby effectively improving the convenience of the repair equipment in handling impurities generated during the adsorption process. At the same time, the elastic rubber edge 319 deforms inward after colliding with the roller support frame, and then the deformation of the elastic rubber edge 319 pushes the transmission cross plate 329 and the center push plate 328 to stir the liquid inside the collection tray 318, so that the liquid inside the collection tray 318 can carry away the impurities precipitated at the corners during the disorderly flow, so that the precipitated impurities gathered at the corners of the collection tray 318 can flow smoothly to the corresponding isolation valve 322, thereby effectively improving the smoothness of impurity collection inside the collection tray 318.
[0063] At the same time, the overall weight of the repair equipment is adjusted by the water storage side box 306. During the transportation of the repair equipment, the circulating water inside it can be discharged to reduce the overall weight of the repair equipment, thereby making the transportation of the repair equipment more convenient. After the repair equipment is assembled at the construction site, the cooling water can be filled into the water storage side box 306 at the construction site. By adjusting the volume of the circulating water inside the bottom circulation box 305, the overall gravity of the bottom circulation box 305 can be increased, so that the overall center of gravity of the repair equipment is moved downward. In addition, the transmission structure design between the driving rack 310 and the driving inner wheel 311 increases the motion damping of the bottom circulation box 305 and its components, so that the bottom circulation box 305 fits more closely with the driving long box 301 and the driving screw 303 during the movement, thereby effectively improving the transportation stability of the repair equipment and effectively improving the overall energy utilization efficiency during the operation of the repair equipment.
[0064] A flexible multi-angle adjustment mechanism 4 is provided at the top of the installation vertical shaft 321, which is used to adjust the position and orientation of the laser alloying repair probe, and to adjust the lateral position of the laser probe by liquid flow during its use;
[0065] The flexible multi-angle adjustment mechanism 4 includes a top driving beam 401, a sealing bottom plate 402, a guide slide 403, a driving slider 404, an adjusting upper swing rod 405, an adjusting lower swing rod 406, a rotating connecting plate 407, a swing end frame 408, a laser head 409, a telescopic sheath 410, a return spring 411, a buffer end groove 412, a central protective net 413, a connector 414, a sealing valve 415 and a water supply top pipe 416;
[0066] The top ends of the two mounting vertical shafts 321 are provided with top driving beams 401 by bolts, the middle of the bottom surface of the top driving beam 401 is provided with a sealing bottom plate 402 by bolts, the middle of the bottom surface of the sealing bottom plate 402 is provided with a guide slot 403, a driving slider 404 is slidably installed in the middle of the inner side of the top driving beam 401, an adjusting upper swing rod 405 is installed in the middle of the bottom surface of the driving slider 404 by bolts, an adjusting lower swing rod 406 is installed at the bottom end of the adjusting upper swing rod 405 corresponding to the top position of the collecting tray 318 by a connecting bolt, and the middle of the adjusting upper swing rod 405 and the adjusting lower swing rod 406 are both connected by rotating the connecting plate 407 is connected, the inner side of the end of the adjusting lower swing rod 406 is connected to the swing end frame 408 through a connecting bolt, and the middle part of the end face of the swing end frame 408 is installed with a laser head 409 through a bolt, the outer side of the driving slider 404 is tightly slidably fitted with the inner wall of the top driving beam 401, and the bottom guide block of the driving slider 404 passes through the inside of the guide slide groove 403, the adjusting upper swing rod 405 and the adjusting lower swing rod 406 are evenly divided into upper and lower parts, and the upper and lower parts of the adjusting upper swing rod 405 and the adjusting lower swing rod 406 can be rotated and adjusted by rotating the connecting plate 407, and the laser head 409 is controlled by the central control console 1;
[0067] The top driving beam 401 has a telescopic sleeve 410 fixedly connected at both ends of the driving slider 404, and a return spring 411 is fixedly connected at the middle position of the inner side of the telescopic sleeve 410. Buffer end grooves 412 are provided at the top of both ends of the top driving beam 401, and a central protective net 413 is embedded in the middle of the inner side of the buffer end groove 412. Connectors 414 are fixedly connected at the middle position of the side of the buffer end groove 412 at both ends of the top driving beam 401, and a sealing valve 415 is fixedly connected to the end of the connector 414 through a pipeline. A water replenishment top pipe 416 is fixedly connected to the middle of the bottom end of the sealing valve 415, and the end of the water replenishment top pipe 416 is fixedly connected to the top of the front water diversion valve 308. The buffer end groove 412 is interconnected with the inner cavity of the telescopic sleeve 410 through a connecting channel. The water replenishment top pipe 416 can be synchronously deformed with the top driving beam 401, and can be adjusted at multiple angles through flexibility. The mutual adjustment between the components inside the mechanism 4 optimizes the overall adjustment process of the repair equipment. Through the mutual cooperation between the connector 414, the sealing valve 415 and the water replenishment top pipe 416, the directional and quantitative filling of the buffer end groove 412 at the end of the top driving beam 401 is realized, and then the lateral position of the driving slider 404 is adjusted by the circulating fluid in conjunction with the telescopic sheath 410 and the reset spring 411. The mutual cooperation between the upper swing rod 405, the lower swing rod 406 and the rotating connecting plate 407 is realized to adjust the swing end frame 408 at multiple angles, thereby realizing the rapid adjustment of the tilt angle and direction of the laser head 409. At the same time, after the laser head 409 is removed, other functional components can also be quickly replaced at the end of the swing end frame 408, making the operation of the repair equipment more convenient during the function adjustment process, further improving the convenience of use of the repair equipment;
[0068] The splicing structure design of the sealing bottom plate 402 and the central protective net 413 makes it easier to install the adsorption device during the splicing process. In addition, during the flow of circulating water inside the telescopic sheath 410 and the buffer end groove 412, the central protective net 413 can centrally intercept and collect a small amount of impurities inside the circulating water, so that after the repair device is used, the central protective net 413 can be pulled out to quickly clean the inside of the repair device, effectively preventing impurities from entering the telescopic sheath 410 and damaging its inner wall, thereby effectively improving the overall service life of the repair device.
[0069] An exhaust gas circulation treatment mechanism 5 is provided on the top of the top driving crossbeam 401, which is used to collect and treat the smoke and dust generated during the laser alloying repair process, and to clean the inner cavity of each component during the airflow circulation process;
[0070] The tail gas circulation treatment mechanism 5 includes a circulation fan 501, a collection front pipe 502, a connection box 503, a collection small box 504, a diversion small box 505, a heating long box 506, an electric heating pipe 507, a guide side pipe 508, a mounting back plate 509, a mounting slide frame 510, a collection fine net 511, an exhaust side port 512, an exhaust side box 513 and a flip sealing plate 514;
[0071] A circulating fan 501 is fixedly installed in the middle of the top of the top driving crossbeam 401. The circulating fan 501 is powered by an external power supply. A collecting front pipe 502 is fixedly connected to the middle of one end of the circulating fan 501. A connecting box 503 is fixedly connected to the end of the collecting front pipe 502. The two ends of the connecting box 503 are fixedly connected to the positions on both sides of the swing end frame 408 through pipelines.
[0072] A small flow diversion box 505 is fixedly connected to the middle of the other end of the circulation fan 501 through a pipeline, and both ends of the small flow diversion box 505 are fixedly connected to a long heating box 506 through pipelines. Electric heating pipes 507 are fixedly connected to the four corners of the long heating box 506. The electric heating pipes 507 are powered by an external power supply. A flow guide side pipe 508 is fixedly connected to the middle of one end of the long heating box 506.
[0073] A mounting back plate 509 is embedded in the middle of the top of one side of the bottom circulation box 305, a mounting slide frame 510 is embedded in the bottom circulation box 305 at a position corresponding to one side of the mounting back plate 509, a collecting fine net 511 is embedded in the middle of the inner side of the mounting slide frame 510, an exhaust side port 512 is opened through the middle of the top surface of the other side of the bottom circulation box 305, an exhaust side box 513 is fixedly connected to the end of the exhaust side port 512 at a position corresponding to the top of one side of the bottom circulation box 305, a flip sealing plate 514 is hinged at the top edge of the exhaust side box 513, a guide side pipe 508 passes through the bottom of the mounting back plate 509, and the air outlet of the guide side pipe 508 is located at the top of the collecting fine net 511, and the bottom circulation box 305 The internal liquid level is located above the air outlet of the guide side pipe 508. Through the mutual cooperation between the various components inside the exhaust gas circulation treatment mechanism 5, the exhaust gas treatment process of the repair equipment is optimized. The circulating fan 501 cooperates with the collection front pipe 502 and the collection small box 504 to quickly and conveniently extract and collect the flue gas generated during the laser alloying process, and the circulating water on the inner side of the installation back plate 509 is used to adsorb and collect dust particles in the flue gas, so that the dust can be directly precipitated into the installation slide frame 510 in the circulating water, and after a single processing is completed, the upper layer of the bottom circulation box 305 can be cleaned by removing the installation slide frame 510, thereby effectively improving the environmental protection during the use of the repair equipment;
[0074] After the entire repair process is completed and the circulating water inside the repair equipment is discharged, starting the circulating fan 501 can continuously introduce external air into the diversion box 505 and the heating long box 506, and heat the continuously circulating air through the electric heating tube 507, and then dry the inner cavity of the bottom circulation box 305 through the continuous circulation of hot air, and when the flip sealing plate 514 is closed, the hot air flow is directionally guided so that the hot air flow can enter the top driving beam 401 through the pipeline to achieve the drying of the telescopic sheath 410 and the buffer end groove 412, thereby effectively preventing the residual liquid inside the repair equipment after use, and optimizing the convenience of overall drying of the repair equipment.
[0075] Working principle and use process of the present invention: In the actual application process of the present invention, after determining the position of the roller to be processed, it is necessary to first transport the repair equipment to a suitable position, and then assemble the repair equipment around the roller to be processed, and then start to process the roller. In the process of successively grinding, cleaning and coating the outer side of the roller, the bottom plate 2 is installed to provide auxiliary support between the driving long box 301 and the components thereon, and at the same time, the components on the repair equipment are controlled by the central control console 1, and the driving motor 302 drives the driving screw 303 to rotate, and in the process of the driving screw 303 rotating, drives the driving mounting seat 304 to slide along the inside of the driving long box 301, and in the process of the driving long box 301 sliding, drives the bottom circulation box 305 and the components thereon to move synchronously;
[0076] During the movement of the bottom circulation box 305 along the top of the driving long box 301, the driving rack 310 and the driving inner wheel 311 cooperate with each other, so that the bottom circulation box 305 can drive the driving inner wheel 311 to rotate synchronously during the translation, and drive the transmission outer wheel 312 to rotate during the rotation of the driving inner wheel 311, and at the same time drive the rotating circular wheel 314 to rotate synchronously through the transmission outer wheel 312, and drive the output circular paddle 315 inside the conveying circular box 313 to rotate at a high speed during the rotation of the rotating circular wheel 314, and then transport the circulating liquid inside the conveying circular box 313 upward during the rotation of the output circular paddle 315, and enter the water supply hose 317 when the circulating liquid passes through the inside of the check bottom valve 316, so as to transport the circulating liquid upward through the water supply hose 317, and continuously supply liquid to the inside of the collection tray 318 from bottom to top through the water supply hose 317;
[0077] In the process of the collecting tray 318 moving along the bottom of the roller to be processed, the collecting tray 318 can collect the debris falling off the outer side of the roller, and the elastic rubber edge 319 can protect the edge of the collecting tray 318. After the collecting tray 318 collects the debris for a period of time, the bottom circulation box 305 will drive the collecting tray 318 and the elastic rubber edge 319 to move along the bottom of the roller to the edge of the roller support. When the elastic rubber edge 319 contacts the inner side of the roller support, it will elastically deform toward the inner side of the collecting tray 318, while buffering the side of the collecting tray 318 through the elastic The deformation of the rubber edge 319 pushes the transmission cross plate 329 and the center push plate 328 to stir the liquid inside the collection tray 318, so that the liquid inside the collection tray 318 can carry away the impurities precipitated at the corners during the disorderly flow, and after the elastic rubber edge 319 is separated and compounded with the roller support, the circulating water inside the collection tray 318 is reciprocally stirred through the elastic deformation of the elastic rubber edge 319 and the connecting rubber strip 327, so that the circulating water can continue to flow disorderly inside, so that the precipitated impurities gathered at the corners of the collection tray 318 can gather towards the center of the collection tray 318;
[0078] Then, the corresponding isolation valve 322 is opened to guide the circulating liquid inside the collection tray 318 together with the collected dirt in a directional manner, so that the mixed liquid enters the corresponding filter bottom box 324 through the reflux hose 323, and the solid impurities in the mixed liquid are intercepted and collected by the filter square box 325, and the filtered circulating liquid inside the filter bottom box 324 is guided back to the bottom circulation box 305 through the supporting bottom pipe 326 to realize the circulation of the circulating liquid. At the same time, the liquid required for use during the operation of the equipment can be stored through the water storage side box 306, and the liquid inside the water storage side box 306 can be transported through the front-end infusion pump 307, so that the circulating liquid inside the water storage side box 306 can enter the water replenishment bottom pipe 309 through the front-end water diversion valve 308, and the circulating liquid is added to the bottom circulation box 305 through the water replenishment bottom pipe 309 to replenish the circulating liquid inside the repair equipment;
[0079] When the position of each component on the top driving beam 401 needs to be adjusted, the circulating liquid is introduced into the water supply top pipe 416 through the front water diversion valve 308, and the circulating water in the water supply top pipe 416 can smoothly enter the buffer end tank 412, and when the circulating water flows through the buffer end tank 412, the impurities in the circulating water are centrally intercepted and collected through the central protection net 413 inside the buffer end tank 412, so as to improve the overall cleanliness of the circulating water;
[0080] Circulating water is continuously filled into the corresponding telescopic sheath 410 through the buffer end groove 412. As the amount of circulating water in the telescopic sheath 410 increases, the pressure inside the telescopic sheath 410 at the corresponding end increases and overcomes the elastic force of the return spring 411 to drive the driving slider 404 to slide along the top of the sealing bottom plate 402. The driving slider 404 is limited and guided by the guide groove 403 to prevent the driving slider 404 from deflecting during the sliding process. At the same time, during the sliding process of the driving slider 404, the components connected to the bottom thereof are synchronously driven to move synchronously, thereby realizing the adjustment of the lateral position of the laser head 409.
[0081] When the direction of the laser head 409 needs to be adjusted, the upper swing rod 405 and the lower swing rod 406 are adjusted to a suitable position by directional pulling, and the upper and lower sections of the upper swing rod 405 and the lower swing rod 406 are twisted relative to each other by rotating the connecting plate 407, so as to adjust the tilt angle and direction of the swing end frame 408, thereby adjusting the direction of the laser head 409;
[0082] In the process of alloying and repairing the roll, it is necessary to collect and process the smoke generated by the laser. A continuous airflow is generated inside the collection front pipe 502 through the circulation fan 501, and the inside of the collection small box 504 is continuously sucked through the cooperation between the connection box 503 and the pipeline. Then, the smoke generated during the laser alloying process is collected by the suction of the collection small box 504, and the waste gas is respectively introduced into the heating long box 506 through the diversion small box 505. Then, the waste gas is introduced into the heating long box 506 through the heating long box 506. Inside the guide side pipe 508, the exhaust gas can enter the inside of the installation back plate 509 through the guide side pipe 508, and the exhaust gas is washed by the circulating water on the upper layer of the bottom circulation box 305, and then the dust in the flue gas is adsorbed and collected by the circulating water, and the upper and lower layers of the bottom circulation box 305 are separated by the installation slide frame 510 and the collection fine mesh 511, and after a single processing is completed, the installation slide frame 510 is pulled out for cleaning, and the treated exhaust gas is introduced into the exhaust side box 513 through the exhaust side port 512;
[0083] After using the equipment, when it is necessary to clean the internal cavity of the equipment, first drain the internal circulating water, then start the electric heating tube 507 inside the heating long box 506, and use the electric heating tube 507 to quickly heat the natural air flow flowing through the heating long box 506. When the hot air flow flows through the bottom circulation box 305 and the top driving beam 401, the inside of the cavity can be quickly dried to prevent the liquid from remaining for a long time and causing damage to the inside of the equipment, thereby improving the convenience of cleaning the repair equipment.
[0084] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A surface processing laser alloying repair device for roughing and medium rolling rolls, comprising a central control console (1), characterized in that: A mounting base plate (2) is symmetrically arranged on one side of the central console (1); A linkage type directional circulation cleaning mechanism (3) is arranged on the top of the installation base plate (2) for centrally collecting and processing waste residues generated during the laser alloying repair process and regulating the amount of liquid in the inner cavity of each component; The linked directional circulation cleaning mechanism (3) comprises a long driving box (301); A driving long box (301) is installed at the top of the two mounting base plates (2), a driving motor (302) is installed at one end of the driving long box (301), a driving screw rod (303) is connected to the end of the driving motor (302), a driving mounting seat (304) is sleeved on the outer side of the driving screw rod (303), and a bottom circulation box (305) is installed on the top surface of the driving mounting seat (304); A water storage side box (306) is arranged on the side of the bottom circulation box (305); a front-end infusion pump (307) is installed on the top surface of the water storage side box (306); a front-end water diversion valve (308) is fixedly connected to the top of the front-end infusion pump (307) via a pipeline; a water replenishment bottom pipe (309) is fixedly connected to the middle of one side of the front-end water diversion valve (308); A driving rack (310) is fixedly mounted on the top edge of one side of the driving long box (301), a driving inner wheel (311) is mounted on one side of the bottom circulation box (305), a transmission outer wheel (312) is mounted on one side of the driving long box (301), a conveying round box (313) is mounted on one side of the bottom circulation box (305), a rotating round wheel (314) is mounted on one side of the conveying round box (313), and one end of the rotating round wheel (314) is connected to an output round paddle (315); The top of the conveying round box (313) is connected to a check bottom valve (316), the top of the check bottom valve (316) is connected to a water supply hose (317), the end of the water supply hose (317) is connected to a collecting tray (318), elastic rubber edges (319) are bonded to the middle of both sides of the collecting tray (318), connecting rubber strips (327) are bonded to the middle of both ends of the inner side of the collecting tray (318), the ends of the two connecting rubber strips (327) are bonded to a central push plate (328), the middle of both sides of the central push plate (328) are fixedly connected to a transmission cross plate (329), and the ends of the transmission cross plate (329) are fixedly connected to the inner side wall of the elastic rubber edge (319).
2. The surface processing laser alloying repair equipment for roughing and medium rolling rolls according to claim 1 is characterized in that: A connecting slider (320) is fixedly installed in the middle of both ends of the collection tray (318); a mounting vertical axis (321) is fixedly connected to a position on one side of the connecting slider (320) in the middle of the top of the bottom circulation box (305); an isolation valve (322) is fixedly connected to the four corners of the bottom of the collection tray (318) through pipelines; a return hose (323) is fixedly connected to the middle of the bottom end of the isolation valve (322); a filter bottom box (324) is fixedly connected to the ends of the return hose (323) at positions on both sides of the top of the bottom circulation box (305); a filter square box (325) is inserted and installed at the bottom of the inner side of the filter bottom box (324); and a supporting bottom pipe (326) is fixedly connected to the middle of the bottom surface of the filter bottom box (324); The driving motor (302) is powered by an external power source, and the front-end infusion pump (307) is powered by an external power source.
3. The surface processing laser alloying repair equipment for roughing and medium rolling rolls according to claim 1 is characterized in that: The outer side of the drive mounting seat (304) is tightly slidably fitted with the inner wall of the drive long box (301), and the end of the water replenishment bottom pipe (309) is connected to the bottom of the side of the bottom circulation box (305).
4. The surface processing laser alloying repair equipment for roughing and medium rolling rolls according to claim 1 is characterized in that: The middle of one end of the conveying circular box (313) is connected to the inner cavity of the bottom circulation box (305) through a pipeline, and the rotation directions of the output circular paddles (315) inside the two symmetrically distributed conveying circular boxes (313) are opposite. The driving rack (310) and the driving inner wheel (311) are tightly meshed with each other, and the transmission outer wheel (312) and the outer side of the rotating circular wheel (314) are meshed with each other.
5. The surface processing laser alloying repair equipment for roughing and medium rolling rolls according to claim 2 is characterized in that: The connecting slider (320) and the mounting vertical shaft (321) are mounted via bolts and an oblong groove, and the outer side of the connecting slider (320) is tightly fitted to the inner wall of the mounting vertical shaft (321). The elastic rubber edge (319) can be elastically deformed when impacted, and the filtering bottom box (324) is connected to the inner cavity of the bottom circulation box (305) via the supporting bottom pipe (326).
6. The surface processing laser alloying repair equipment for roughing and medium rolling rolls according to claim 2 is characterized in that: A flexible multi-angle adjustment mechanism (4) is provided at the top end of the vertical mounting shaft (321) for adjusting the position and orientation of the laser alloying repair probe and adjusting the lateral position of the laser probe by means of liquid flow during use; The flexible multi-angle adjustment mechanism (4) comprises a top driving beam (401); The top ends of the two vertical mounting shafts (321) are bolted with top driving beams (401), the middle of the bottom surface of the top driving beam (401) is bolted with a sealing bottom plate (402), the middle of the bottom surface of the sealing bottom plate (402) is penetrated with a guide slot (403), the middle of the inner side of the top driving beam (401) is slidably mounted with a driving slider (404), the middle of the bottom surface of the driving slider (404) is bolted with an upper adjusting swing rod (405), the bottom end of the upper adjusting swing rod (405) is bolted with an lower adjusting swing rod (406) at a position corresponding to the top of the collecting tray (318), the middle parts of the upper adjusting swing rod (405) and the lower adjusting swing rod (406) are connected by a rotating connecting plate (407), the inner side of the end of the lower adjusting swing rod (406) is connected with a swing end frame (408) by a connecting bolt, and the middle part of the end surface of the swing end frame (408) is bolted with a laser head (409); A telescopic sheath (410) is fixedly connected at both ends of the driving slider (404) in the top driving beam (401), and a return spring (411) is fixedly connected at the middle of the inner side of the telescopic sheath (410). Buffer end grooves (412) are provided at the top of both ends of the top driving beam (401), and a central protective net (413) is embedded and installed in the middle of the inner side of the buffer end groove (412). Connectors (414) are fixedly connected at the middle of the side of the buffer end groove (412) at both ends of the top driving beam (401), and a sealing valve (415) is fixedly connected at the end of the connector (414) via a pipeline. A water replenishment top pipe (416) is fixedly connected at the middle of the bottom end of the sealing valve (415), and the end of the water replenishment top pipe (416) is fixedly connected to the top of the front water diversion valve (308).
7. The surface processing laser alloying repair equipment for roughing and medium rolling rolls according to claim 6 is characterized in that: The outer side of the driving slider (404) is tightly slidably fitted with the inner wall of the top driving beam (401); the bottom guide block of the driving slider (404) passes through the inside of the guide slot (403); the upper adjustment rod (405) and the lower adjustment rod (406) are both divided into upper and lower parts, and both the upper and lower parts of the upper adjustment rod (405) and the lower adjustment rod (406) can be rotated and adjusted by rotating the connecting plate (407); and the laser head (409) is controlled by the central control console (1).
8. The surface processing laser alloying repair equipment for roughing and medium rolling rolls according to claim 6 is characterized in that: The buffer end groove (412) is connected to the inner cavity of the telescopic sleeve (410) via a connecting channel, and the water replenishment top pipe (416) can be deformed synchronously with the top driving beam (401).
9. The surface processing laser alloying repair equipment for roughing and medium rolling rolls according to claim 6 is characterized in that: An exhaust gas circulation processing mechanism (5) is provided on the top of the top driving crossbeam (401) for collecting and processing smoke and dust generated during the laser alloying repair process and for cleaning the inner cavity of each component during the airflow circulation process; The exhaust gas circulation treatment mechanism (5) comprises a circulation fan (501); A circulating fan (501) is fixedly installed at the middle of the top end of the top driving crossbeam (401), and the circulating fan (501) is powered by an external power supply. A collecting front pipe (502) is fixedly connected to the middle of one end of the circulating fan (501), and a connecting box (503) is fixedly connected to the end of the collecting front pipe (502). The two ends of the connecting box (503) are fixedly connected to the positions on both sides of the swing end frame (408) through pipelines. A small flow diversion box (505) is fixedly connected to the middle of the other end of the circulation fan (501) via a pipeline, and both ends of the small flow diversion box (505) are fixedly connected to a long heating box (506) via pipelines. Electric heating pipes (507) are fixedly connected to the four corners of the long heating box (506), and the electric heating pipes (507) are powered by an external power supply. A flow guide side pipe (508) is fixedly connected to the middle of one end of the long heating box (506); A mounting back plate (509) is embedded and installed in the middle of the top of one side of the bottom circulation box (305); a mounting slide frame (510) is embedded and installed in the interior of the bottom circulation box (305) at a position corresponding to one side of the mounting back plate (509); a collecting fine net (511) is embedded and installed in the middle of the inner side of the mounting slide frame (510); an exhaust side opening (512) is opened through the middle of the top surface of the other side of the bottom circulation box (305); an exhaust side box (513) is fixedly connected to the end of the exhaust side opening (512) at a position corresponding to the top of one side of the bottom circulation box (305); and a flip sealing plate (514) is hingedly connected to the top edge of the exhaust side box (513).
10. The surface processing laser alloying repair equipment for roughing and medium rolling rolls according to claim 9 is characterized in that: The guide side pipe (508) passes through the bottom of the mounting back plate (509), and the air outlet of the guide side pipe (508) is located at the top of the collecting fine mesh (511), and the internal liquid level of the bottom circulation box (305) is located above the air outlet of the guide side pipe (508).
Citation Information
Patent Citations
Continuous hydraulic cylinder sleeve repairing system
CN116197794A
Modular inline micro drill bits regrinding device using vibration
KR1020170099446A