A test fixture for connecting components of automobile lamps before they are manufactured and shipped out of the factory

By designing a car headlight detection tool set including vibration, fixation and testing devices, the problem of inefficient vehicle light detection in the prior art is solved, stable fixation and all-round detection of the car headlights are achieved, and detection accuracy and efficiency are improved.

CN118883026BActive Publication Date: 2024-12-17SHENGZEDA TECH (NANTONG) CO LTD
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Patent Information

Application Number
CN202411380433.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-17
Estimated Expiration
2044-09-30

AI Technical Summary

Technical Problem

The existing car light inspection tooling cannot effectively fix the lights, resulting in inefficient detection. Different tooling needs to be replaced to adapt to different tests, resulting in unstable detection results.

Method used

A test tool for connecting components including vibration device, fixing device and testing device is designed. The vibration device realizes vibration of the vehicle lights through the drive motor and the cam set. The fixing device realizes multi-directional fixing through the rotating motor and the telescopic hydraulic cylinder. The test device passes Photometers and spectroradiometers are used for all-round inspection.

Benefits of technology

It improves the accuracy and efficiency of car light detection, ensures stable and comprehensive inspection of car lights under different testing conditions, and solves the problem of inefficient detection in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of automobile lamps, and in particular, is a connection component test tool for testing automobile lamps before they are manufactured and shipped, comprising a base plate, and also comprising a vibration device, a fixing device and a testing device installed on the base plate. The connection component test tool for testing automobile lamps before they are manufactured and shipped is provided with a vibration device, which can drive the lamps to be tested to vibrate and perform performance testing. The driving motor is connected to the cam group through a coupling to drive the rotation of the cam group. The rotation of the cam is converted into a lifting motion through a connecting rod, so that the pushing sleeve can be lifted and lowered in the lifting sleeve, and the pushing support sleeve generates vibration after lifting and lowering, achieving a vibration effect, so that the performance of the lamps can be tested, solving the technical problem that the existing lamp testing tool cannot fix the lamps, and different tooling needs to be replaced when performing different tests on the lamps, which reduces the detection efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile lamps, and in particular to a connection component testing tool for testing automobile lamps before they are manufactured and shipped out of the factory. Background Art

[0002] Car headlights, also known as car headlamps and car LED daytime running lights, are the eyes of a car. They are not only related to the appearance of a car owner, but also closely related to safe driving at night or in bad weather conditions. The use and maintenance of car lights cannot be ignored.

[0003] Automobile headlights need to undergo various tests during production. Existing testing devices manually place the headlights to be tested on a fixture for support and then perform a light test. The headlights are then placed on another fixture for a vibration test. Different fixtures need to be replaced when performing different tests on the headlights, which reduces the testing efficiency. In addition, existing fixtures support the headlights by fitting rods to the headlights and are unable to fix the headlights. As a result, fluctuations during the test cause the headlights to shake, affecting the test results. Summary of the invention

[0004] Based on the technical problem that the existing vehicle lamp inspection tooling cannot fix the vehicle lamp, different tooling needs to be replaced when performing different tests on the vehicle lamp, which reduces the inspection efficiency, the present invention proposes a connection component testing tooling for testing vehicle lamps before they are manufactured and shipped out of the factory.

[0005] The present invention provides a connection component testing tool for testing automobile lamps before they are manufactured and shipped out of the factory, comprising a base plate, a vibration device, a fixing device and a testing device installed on the base plate.

[0006] A vibration device, which is located on the upper surface of the base plate and vibrates the headlights to be tested. The vibration device includes a drive motor, a support plate, a vibration mechanism and a support mechanism. The vibration mechanism includes a cam group. The rotation of the cam group drives the support plate to rise and fall. The support mechanism includes a support spring. The support spring drives the support plate to rise and fall continuously.

[0007] A fixing device, which is located on the upper surface of the support plate and fixes the headlight to be tested. The fixing device includes a rotating mechanism, a connecting mechanism and a fixing mechanism. The rotating mechanism includes a rotating motor, which drives the connecting mechanism and the fixing mechanism to rotate. The connecting mechanism includes a connecting head, which powers on the head after being plugged into the head. The fixing mechanism includes a fixed support rod, which supports the head.

[0008] A testing device is located on the outer surface of the base plate and detects the headlights that need to be detected. The testing device includes a light receiving box with a detection component, and the detection component in the light receiving box detects the headlights.

[0009] Preferably, the driving motor is fixedly mounted on the upper surface of the base plate, the cam group is composed of two symmetrically distributed cams, and the multiple cam groups are fixedly connected by connecting shafts, one end of the output shaft of the driving motor is fixedly mounted on a connecting shaft on one side of the cam group through a coupling, and the other side connecting shaft of the cam group is fixedly mounted on the upper surface of the base plate through a bearing seat.

[0010] Through the above technical solution, one end of the output shaft of the driving motor is fixedly connected to the connecting shaft on one side of the cam group through a coupling, while the connecting shaft on the other side of the cam group is fixedly installed on the upper surface of the base plate through a bearing seat. The rotation of the driving motor can drive the cam group to rotate, and the rotation of the cam is converted into lifting through a connecting rod.

[0011] Preferably, the vibration mechanism also includes a connecting rod, which is hinged to one end of the cam group through a pin shaft, a pushing sleeve is fixedly installed on one end of the connecting rod, a supporting sleeve is fixedly installed on the lower surface of the support plate, a supporting push rod is fixedly installed on the inner wall of the supporting sleeve, and the pushing sleeve is slidably plugged into the inner wall of the supporting sleeve.

[0012] Through the above technical solution, the connecting rod is hinged at one end of the cam through a pin shaft, and the connecting rod can be raised and lowered with the rotation of the cam. A pushing sleeve is fixedly installed at one end of the connecting rod, and a supporting sleeve is fixedly installed on the lower surface of the support plate. The pushing sleeve is driven to rise and fall in the supporting sleeve by the connecting rod to achieve a vibration effect.

[0013] Preferably, a tension spring is fixedly mounted on the inner wall of the push sleeve, and one end of the tension spring is fixedly mounted to one end of the support push rod.

[0014] Through the above technical solution, the push rod can be easily supported to reset by the tension spring, and at the same time, the support plate has a vibration effect when pushed by the pushing sleeve.

[0015] Preferably, the support mechanism further comprises a fixing sleeve, the fixing sleeve is fixedly mounted on the upper surface of the support plate, and two ends of the support spring are respectively fixedly mounted on the lower surface of the support plate and the inner wall of the fixing sleeve.

[0016] Through the above technical solution, the fixed sleeve is fixedly installed on the upper surface of the support plate, which can ensure the stability of the entire support mechanism. The two ends of the support spring are respectively fixedly installed on the lower surface of the support plate and the inner wall of the fixed sleeve. The support spring is used to provide support and buffering effects to reduce the impact of the vibration mechanism during operation, and at the same time enable the support plate to achieve a vibration effect.

[0017] Preferably, the rotating mechanism also includes a rotating seat, the rotating seat is fixedly mounted on the upper surface of the support plate, the rotating motor is fixedly mounted on the outer surface of the rotating seat, the outer surface of the rotating seat is rotatably connected to a mounting frame, and one end of the mounting frame is fixedly mounted to the rotating motor to drive the mounting frame to rotate.

[0018] Through the above technical solution, the rotating motor realizes the rotation of the mounting frame through the rotating seat, thereby driving the headlight on the fixed support rod to deflect and perform different tests.

[0019] Preferably, the connecting mechanism includes a connecting frame, the connecting frame is fixedly mounted on the lower surface of the mounting frame, the upper surface of the connecting frame is hinged with a telescopic hydraulic cylinder through a spherical hinge, the upper surface of the connecting frame is hinged with an adjusting hydraulic cylinder through a spherical hinge, the piston rod of the adjusting hydraulic cylinder is hinged to the outer surface of the telescopic hydraulic cylinder through a spherical hinge, and one end of the piston rod of the telescopic hydraulic cylinder is fixedly mounted to one end of the connecting head.

[0020] Through the above technical solution, the adjusting hydraulic cylinder can adjust the position of the telescopic hydraulic cylinder, thereby realizing the adjustment of the position of the connecting head and realizing the electrical connection of a variety of different car lights. The spherical hinge can realize the full-directional adjustment of the telescopic hydraulic cylinder while keeping the connecting head perpendicular to the connecting port of the car light.

[0021] Preferably, the fixing mechanism further comprises a base plate, the base plate is fixedly mounted on the upper surface of the mounting frame by bolts, the fixed support rod is fixedly mounted on the upper surface of the base plate, and one end of the fixed support rod is fixedly sleeved with a support pad.

[0022] Through the above technical solution, the base plate can be disassembled by bolts, and the fixed support rod can be replaced to adapt to the different properties of the headlights, so as to increase the practicality of the test tooling. The support pad has a shape that fits the lower surface of the headlight, so as to provide stable support for the headlight.

[0023] Preferably, a fixed shell is fixedly installed on the outer surface of the fixed support rod through a bearing seat, a deflection motor is fixedly installed on the outer surface of the fixed support rod, and the deflection motor drives the fixed shell to deflect, and a fixed rod with a rubber pad is slidably inserted into the inner wall of the fixed shell, and one end of the fixed rod penetrates the lower surface of the fixed shell and extends to its outside, and a reset spring that forces the fixed rod to reset is fixedly installed on the outer surface of the fixed rod, and a limit rod is fixedly installed on the inner wall of the fixed shell, and a movable fixed block is slidably inserted at both ends of the limit rod, and a pulling spring that forces the movable fixed block to reset is fixedly installed on the outer surface of the limit rod, and an adsorption electromagnet is fixedly installed on the outer surface of the limit rod, and the outer surface of the adsorption electromagnet is magnetically connected to the outer surface of the movable fixed block, and the outer surface of the adsorption electromagnet and the outer surface of the movable fixed block are both fixedly installed with a fixed pad, and the inner wall of the fixed pad on the adsorption electromagnet is slidably connected to the outer surface of the fixed rod.

[0024] Through the above technical scheme, a deflection motor is fixedly installed on the outer surface of the fixed support rod, which is used to drive the fixed shell to deflect, so as to facilitate the fixation of the upper surface of the car light. A fixed rod with a rubber pad is slidably inserted on the inner wall of the fixed shell, and an adsorption electromagnet is fixedly installed on the outer surface of the limit rod, and the outer surface of the adsorption electromagnet is magnetically connected to the outer surface of the movable fixed block. The fixed rod contacts the irregular surface of the car light and retracts and retracts. After the adsorption electromagnet is adsorbed by the movable fixed block, the fixed rod is fixed, which is convenient for fixing the upper surface of the car light and then fixing the car light.

[0025] Preferably, the outer surface of the light receiving box is fixedly mounted on the outer surface of the base plate, a lifting hydraulic cylinder is fixedly mounted on the upper surface of the base plate, a fixed frame is fixedly mounted on one end of the piston rod of the lifting hydraulic cylinder, a detection camera is fixedly mounted on the inner wall of the fixed frame, and a fill light is fixedly mounted on the inner wall of the fixed frame.

[0026] Through the above technical scheme, the detection components in the light receiving box are a photometer and a spectroradiometer. The photometer can be used to measure parameters such as the beam distribution, beam intensity, and beam direction of the headlights. By rotating and tilting the test headlight samples, beam data in different directions and angles can be obtained to evaluate the lighting effect and safety performance of the headlights. The spectroradiometer is used to measure the spectral distribution of the headlights, and can evaluate parameters such as the color temperature and color index of the light source to ensure that the lighting effect of the headlights meets the standard requirements. The detection camera detects the appearance of the headlights to see if there is any breakage. The fill light is convenient for irradiating the headlights, so as to clearly capture the headlights after vibration for detection.

[0027] The beneficial effects of the present invention are:

[0028] 1. By setting a vibration device, the headlight to be tested can be driven to vibrate and perform performance testing. The driving motor is connected to the cam group through a coupling to drive the rotation of the cam group. The rotation of the cam is converted into a lifting motion through a connecting rod, so that the pushing sleeve can be lifted and lowered in the lifting sleeve, and the supporting sleeve is pushed to vibrate after being lifted and lowered, thereby achieving a vibration effect, so that the performance of the headlight can be tested, which solves the technical problem that the existing headlight testing tooling cannot fix the headlight, and different tooling needs to be replaced when performing different tests on the headlight, thereby reducing the detection efficiency.

[0029] 2. By setting a fixing device, a variety of headlights can be fixed, and the rotating seat is driven by a rotating motor to realize the rotation of the mounting frame, thereby driving the headlight on the fixed support rod to deflect and realize different detections. The connecting mechanism includes a connecting frame and a telescopic hydraulic cylinder, which can adjust the position of the connecting head to realize the electrical connection of a variety of different headlights. The fixing mechanism includes a base plate, a fixed support rod and a fixed outer shell, which can stably support the headlight, and through the deflection motor and the fixed rod headlight position, the headlight can be stably fixed and adjusted in all directions, thereby improving the accuracy and efficiency of detection, and solving the technical problem that the existing headlight detection tooling cannot fix the headlight, and different tooling needs to be replaced when performing different tests on the headlight, thereby reducing the detection efficiency.

[0030] 3. By setting up the test device, the performance and quality of the headlights can be tested. The detection components include a photometer and a spectroradiometer, which are used to measure the parameters of the headlights such as beam distribution, beam intensity, beam direction and spectral distribution. By rotating and tilting the test headlight sample, beam data in different directions and angles can be obtained to evaluate the lighting effect and safety performance of the headlights. At the same time, the test device also includes a fixed frame, which is equipped with a detection camera and a fill light to detect the appearance of the headlights and provide lighting, which helps to ensure that the lighting effect of the headlights meets the standard requirements and can be fully tested. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 A schematic diagram of a connection component testing tool for testing a vehicle lamp before it is manufactured and shipped out of the factory, as proposed by the present invention;

[0032] Figure 2 A three-dimensional diagram of a lifting hydraulic cylinder structure of a connection component test fixture for testing automobile lamps before they are manufactured and shipped out of the factory, as proposed by the present invention;

[0033] Figure 3 A three-dimensional diagram of a support plate structure of a connection assembly test fixture for testing a vehicle lamp before it leaves the factory;

[0034] Figure 4A three-dimensional diagram of a fixed sleeve structure of a connection assembly test fixture for testing a vehicle lamp before it is manufactured and shipped out of the factory, as proposed by the present invention;

[0035] Figure 5 A three-dimensional diagram of a push sleeve structure of a connection assembly test fixture for testing a vehicle lamp before it is manufactured and shipped out of the factory, as proposed by the present invention;

[0036] Figure 6 A three-dimensional diagram of a cam structure of a connection assembly test fixture for testing a vehicle lamp before it leaves the factory;

[0037] Figure 7 A three-dimensional diagram of the mounting frame structure of a connection component test tool for testing a vehicle lamp before it is manufactured and shipped out of the factory, as proposed by the present invention;

[0038] Figure 8 A three-dimensional diagram of a fixed support rod structure of a connection assembly test fixture for testing a vehicle lamp before it is manufactured and shipped out of the factory, as proposed by the present invention;

[0039] Fig. 9 A three-dimensional diagram of a telescopic hydraulic cylinder structure of a connection assembly test fixture for testing automobile lamps before they are manufactured and shipped out of the factory, as proposed by the present invention;

[0040] Fig.10 A three-dimensional diagram of a fixing pad structure of a connection assembly test fixture for testing a vehicle lamp before it is manufactured and shipped out of the factory, as proposed by the present invention;

[0041] Fig.11 A three-dimensional diagram of a fixed housing structure of a connection assembly test tool for testing a vehicle lamp before it is manufactured and shipped out of the factory, as proposed by the present invention;

[0042] Fig.12 A three-dimensional diagram of a fixing rod structure of a connection assembly testing tool for testing an automobile lamp before it is manufactured and shipped out of the factory, as proposed by the present invention.

[0043] In the figure: 1. bottom plate; 2. driving motor; 21. supporting plate; 3. cam group; 31. connecting rod; 32. pushing sleeve; 33. supporting sleeve; 34. supporting push rod; 35. tension spring; 36. fixing sleeve; 37. supporting spring; 4. rotating seat; 41. rotating motor; 42. mounting frame; 5. connecting frame; 51. telescopic hydraulic cylinder; 52. adjusting hydraulic cylinder; 53. connecting head; 6. base plate; 61. fixed supporting rod; 62. supporting pad; 7. fixed shell; 71. deflection motor; 72. fixing rod; 73. reset spring; 74. limiting rod; 75. moving fixed block; 76. pulling spring; 77. adsorption electromagnet; 78. fixing pad; 8. light receiving box; 81. lifting hydraulic cylinder; 82. fixing frame; 83. detection camera; 84. fill light. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0045] Reference Figure 1-Figure 12 A connection component testing tool for testing automobile lamps before they are manufactured and shipped out of the factory, comprising a base plate 1, and also comprising a vibration device, a fixing device and a testing device installed on the base plate 1.

[0046] like Figure 3-Figure 6 As shown, in order to drive the car lights to vibrate, a vibration device is provided. The vibration device is located on the upper surface of the base plate 1 and vibrates the car lights to be detected. The vibration device includes a driving motor 2, a support plate 21, a vibration mechanism and a support mechanism. The vibration mechanism includes a cam group 3. The rotation of the cam group 3 drives the support plate 21 to rise and fall. The support mechanism includes a support spring 37. The support spring 37 drives the support plate 21 to rise and fall continuously.

[0047] Specifically, in order to automatically perform the vibration work, the drive motor 2 is fixedly installed on the upper surface of the base plate 1, the cam group 3 is composed of two symmetrically distributed cams, and the multiple cam groups 3 are fixedly connected by connecting shafts. One end of the output shaft of the drive motor 2 is fixedly installed with the connecting shaft on one side of the cam group 3 through a coupling, and the connecting shaft on the other side of the cam group 3 is fixedly installed with the upper surface of the base plate 1 through a bearing seat.

[0048] In order to convert the rotational force of the cam into a lifting force, the vibration mechanism also includes a connecting rod 31, which is hinged at one end of the cam group 3 through a pin shaft, and a pushing sleeve 32 is fixedly installed at one end of the connecting rod 31. A supporting sleeve 33 is fixedly installed on the lower surface of the support plate 21, and a supporting push rod 34 is fixedly installed on the inner wall of the supporting sleeve 33. The pushing sleeve 32 is slidably plugged into the inner wall of the supporting sleeve 33.

[0049] Specifically, in order to facilitate the reset and vibration of the support sleeve 33 , a tension spring 35 is fixedly installed on the inner wall of the push sleeve 32 , and one end of the tension spring 35 is fixedly installed with one end of the support push rod 34 .

[0050] Specifically, in order to support and vibrate the support plate 21, the support mechanism also includes a fixed sleeve 36, which is fixedly installed on the upper surface of the support plate 21, and the two ends of the support spring 37 are respectively fixedly installed on the lower surface of the support plate 21 and the inner wall of the fixed sleeve 36.

[0051] like Figure 7-Figure 12As shown, in order to fix the headlight, a fixing device is provided. The fixing device is located on the upper surface of the support plate 21 and fixes the headlight to be tested. The fixing device includes a rotating mechanism, a connecting mechanism and a fixing mechanism. The rotating mechanism includes a rotating motor 41. The rotating motor 41 drives the connecting mechanism and the fixing mechanism to rotate. The connecting mechanism includes a connector 53. After the connector 53 is plugged into the headlight, the headlight is energized. The fixing mechanism includes a fixed support rod 61. The fixed support rod 61 supports the headlight.

[0052] In order to drive the car lights to rotate and perform different tests, the rotating mechanism also includes a rotating seat 4, which is fixedly mounted on the upper surface of the support plate 21, and a rotating motor 41 is fixedly mounted on the outer surface of the rotating seat 4. The outer surface of the rotating seat 4 is rotatably connected to a mounting frame 42, and one end of the mounting frame 42 is fixedly mounted to the rotating motor 41 to drive the mounting frame 42 to rotate.

[0053] In order to make the connecting head 53 adapt to the connection ports of different car lights, the connecting mechanism includes a connecting frame 5, which is fixedly mounted on the lower surface of the mounting frame 42. In order to facilitate the all-round adjustment of the connecting head 53, the upper surface of the connecting frame 5 is hinged with a telescopic hydraulic cylinder 51 through a spherical hinge, and the upper surface of the connecting frame 5 is hinged with an adjusting hydraulic cylinder 52 through a spherical hinge. The piston rod of the adjusting hydraulic cylinder 52 is hinged to the outer surface of the telescopic hydraulic cylinder 51 through a spherical hinge, and one end of the piston rod of the telescopic hydraulic cylinder 51 is fixedly mounted to one end of the connecting head 53.

[0054] Specifically, in order to support a variety of different types of headlights, the fixing mechanism also includes a base plate 6, which is fixedly mounted on the upper surface of the mounting frame 42 by bolts, so that the base plate 6 can be easily disassembled and replaced. A fixed support rod 61 is fixedly mounted on the upper surface of the base plate 6, and one end of the fixed support rod 61 is fixedly sleeved with a support pad 62, which has a shape that fits the lower surface of the headlight, so as to provide stable support for the headlight.

[0055] Specifically, in order to fix the headlight, a fixed housing 7 is fixedly installed on the outer surface of the fixed support rod 61 through a bearing seat. In order to drive the fixed housing 7 to deflect and facilitate the release and fixation of the headlight, a deflection motor 71 is fixedly installed on the outer surface of the fixed support rod 61. The deflection motor 71 drives the fixed housing 7 to deflect. In order to fix the upper surface of the headlight, a fixed rod 72 with a rubber pad is slidably inserted into the inner wall of the fixed housing 7. One end of the fixed rod 72 penetrates the lower surface of the fixed housing 7 and extends to the outside thereof. In order to reset the fixed rod 72, a reset spring 73 is fixedly installed on the outer surface of the fixed rod 72. One end of the reset spring 73 is fixedly installed on the outer surface of the fixed housing 7. The support rod 61 is fixed, and a limit rod 74 is fixedly installed on the inner wall of the fixed shell 7, and movable fixed blocks 75 are slidably inserted at both ends of the limit rod 74. A pulling spring 76 is fixedly installed on the outer surface of the limit rod 74, and one end of the pulling spring 76 is fixedly installed on the outer surface of the movable fixed block 75 to force the movable fixed block 75 to reset. An adsorption electromagnet 77 is fixedly installed on the outer surface of the limit rod 74, and the outer surface of the adsorption electromagnet 77 is magnetically connected to the outer surface of the movable fixed block 75. Fixed pads 78 are fixedly installed on the outer surfaces of the adsorption electromagnet 77 and the movable fixed block 75 to increase the friction between the fixed rod 72, and the inner wall of the fixed pad 78 on the adsorption electromagnet 77 is slidably connected to the outer surface of the fixed rod 72.

[0056] like Figure 2 As shown, in order to detect the performance and quality of the vehicle lamps, a testing device is set up. The testing device is located on the outer surface of the base plate 1, and detects the vehicle lamps that need to be detected. The testing device includes a light receiving box 8 with a detection component, and the detection component in the light receiving box 8 detects the vehicle lamps.

[0057] Specifically, in order to carry out the detection work, the outer surface of the light receiving box 8 is fixedly mounted on the outer surface of the bottom plate 1. When the car light is powered on, the light beam is irradiated into the detection port of the light receiving box 8, and the light beam is detected by the detection component. A lifting hydraulic cylinder 81 is fixedly mounted on the upper surface of the bottom plate 1, and a fixed frame 82 is fixedly mounted on one end of the piston rod of the lifting hydraulic cylinder 81. A detection camera 83 is fixedly mounted on the inner wall of the fixed frame 82, and a fill light 84 is fixedly mounted on the inner wall of the fixed frame 82. The detection components in the light receiving box 8 are a photometer and a spectroradiometer. The photometer It can be used to measure parameters such as beam distribution, beam intensity, and beam direction of the headlights. By rotating and tilting the test headlight samples, beam data in different directions and angles can be obtained to evaluate the lighting effect and safety performance of the headlights. The spectroradiometer is used to measure the spectral distribution of the headlights. It can evaluate parameters such as the color temperature and color index of the light source to ensure that the lighting effect of the headlights meets the standard requirements. The detection camera 83 can detect the appearance of the headlights to see if there are any breakages. The fill light 84 is convenient for irradiating the headlights, so that the headlights can be clearly photographed for detection.

[0058] Working principle: After placing the headlight to be inspected on the support pad 62 on the fixed support rod 61, the headlight is supported, and the deflection motor 71 on the fixed support rod 61 is started to drive the fixed housing 7 to deflect, and the fixed rod 72 on the fixed housing 7 is pressed on the upper surface of the headlight. After being irregularly pressed by the upper surface of the headlight, it can rise to different degrees. After the adsorption electromagnet 77 is energized, the movable fixed block 75 on the limit rod 74 is adsorbed, and the fixed pad 78 on the adsorption electromagnet 77 and the fixed pad 78 on the movable fixed block 75 contact with the fixed rod 72 to fix the fixed rod 72, so that the headlight can be fixed;

[0059] The driving motor 2 on the bottom plate 1 is started, and the driving motor 2 drives the cam connected thereto to rotate, and the driving rotation pulls the connecting rod 31 to move, and the connecting rod 31 drives the pushing sleeve 32 to move up and down in the supporting sleeve 33 under the supporting plate 21, and the supporting plate 21 is pushed up and down by pushing the supporting sleeve 33, and the tension spring 35 on the supporting push rod 34 is stretched along with the lifting, and the supporting spring 37 in the fixed sleeve 36 is stretched and reset, driving the supporting plate 21 to vibrate, and driving the headlight to vibrate synchronously, simulating the vibration of the headlight of the vehicle during the forming process;

[0060] The fixed frame 82 is lowered under the pull of the lifting hydraulic cylinder 81, so that the detection camera 83 in the fixed frame 82 takes a picture of the headlight and checks whether the headlight surface is cracked after vibration. The rotating motor 41 drives the headlight to deflect left and right, which is convenient for all-round detection. The fill light 84 fills in the light.

[0061] When performing light energy detection, the rotating motor 41 on the rotating seat 4 drives the mounting frame 42 to rotate, so that the light of the headlight faces the direction of the light receiving box 8. After the hydraulic cylinder 52 is adjusted to push the position of the telescopic hydraulic cylinder 51, the connector 53 can be driven to be consistent with the position of the connection port on the headlight. The telescopic hydraulic cylinder 51 pushes the connector 53 to be plugged into the connection port of the headlight for electrical connection, so that the headlight is powered on. The light is detected by adjusting the input current, and the light is irradiated on the detection port of the light receiving box 8. The light is detected by the detection component in the detection port. After the detection is completed, the rotating motor 41 drives the headlight to reset.

[0062] After the adsorption electromagnet 77 is powered off, the movable fixing block 75 releases the fixing of the fixing rod 72 under the force of the pulling spring 76. After the deflection motor 71 drives the fixed housing 7 to reset, the reset spring 73 can drive the fixing rod 72 to reset.

[0063] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A connection component testing tool for testing automobile lamps before they are manufactured and shipped out of the factory, comprising a base plate (1), characterized in that: It also includes a vibration device, a fixing device and a testing device installed on the base plate (1); a vibration device, the vibration device being located on the upper surface of the bottom plate (1) and vibrating the vehicle lamp to be tested, the vibration device comprising a drive motor (2), a support plate (21), a vibration mechanism and a support mechanism, the vibration mechanism comprising a cam group (3), the rotation of the cam group (3) driving the support plate (21) to rise and fall, the support mechanism comprising a support spring (37), the support spring (37) driving the support plate (21) to rise and fall continuously; a fixing device, the fixing device being located on the upper surface of the support plate (21) and fixing the vehicle lamp to be inspected, the fixing device comprising a rotating mechanism, a connecting mechanism and a fixing mechanism, the rotating mechanism comprising a rotating motor (41), the rotating motor (41) driving the connecting mechanism and the fixing mechanism to rotate, the connecting mechanism comprising a connecting head (53), the connecting head (53) being plugged into the vehicle lamp to energize the vehicle lamp, the fixing mechanism comprising a fixed support rod (61), the fixed support rod (61) supporting the vehicle lamp; A fixed housing (7) is fixedly mounted on the outer surface of the fixed support rod (61) via a bearing seat, a deflection motor (71) is fixedly mounted on the outer surface of the fixed support rod (61), the deflection motor (71) drives the fixed housing (7) to deflect, a fixed rod (72) with a rubber pad is slidably inserted into the inner wall of the fixed housing (7), one end of the fixed rod (72) penetrates the lower surface of the fixed housing (7) and extends to the outside thereof, a reset spring (73) for forcing the fixed rod (72) to reset is fixedly mounted on the outer surface of the fixed rod (72), and a limit rod (74) is fixedly mounted on the inner wall of the fixed housing (7). The two ends of the limit rod (74) are slidably connected with movable fixed blocks (75); the outer surface of the limit rod (74) is fixedly installed with a pulling spring (76) for forcing the movable fixed block (75) to reset; the outer surface of the limit rod (74) is fixedly installed with an adsorption electromagnet (77); the outer surface of the adsorption electromagnet (77) is magnetically connected to the outer surface of the movable fixed block (75); the outer surface of the adsorption electromagnet (77) and the outer surface of the movable fixed block (75) are both fixedly installed with a fixing pad (78); the inner wall of the fixing pad (78) on the adsorption electromagnet (77) is slidably connected to the outer surface of the fixing rod (72); A testing device, the testing device is located on the outer surface of the base plate (1) and is used to test the vehicle lamp to be tested, the testing device comprising a light receiving box (8) with a testing component, the testing component in the light receiving box (8) testing the vehicle lamp.

2. The connection component testing tool for testing automobile lamps before they are manufactured according to claim 1, characterized in that: The drive motor (2) is fixedly mounted on the upper surface of the base plate (1); the cam group (3) is composed of two symmetrically distributed cams; a plurality of the cam groups (3) are fixedly connected via a connecting shaft; one end of the output shaft of the drive motor (2) is fixedly mounted to a connecting shaft on one side of the cam group (3) via a coupling; and the other end of the connecting shaft of the cam group (3) is fixedly mounted to the upper surface of the base plate (1) via a bearing seat.

3. The connection component testing tool for testing automobile lamps before they are manufactured according to claim 1, characterized in that: The vibration mechanism further comprises a connecting rod (31), the connecting rod (31) being hinged to one end of the cam group (3) via a pin shaft, a pushing sleeve (32) being fixedly mounted on one end of the connecting rod (31), a supporting sleeve (33) being fixedly mounted on the lower surface of the supporting plate (21), a supporting push rod (34) being fixedly mounted on the inner wall of the supporting sleeve (33), and the pushing sleeve (32) being slidably plugged into the inner wall of the supporting sleeve (33).

4. The connection component testing tool for testing automobile lamps before they are manufactured according to claim 3, characterized in that: A tension spring (35) is fixedly mounted on the inner wall of the push sleeve (32), and one end of the tension spring (35) is fixedly mounted on one end of the support push rod (34).

5. The connection component testing tool for testing automobile lamps before they are manufactured according to claim 1, characterized in that: The support mechanism further comprises a fixed sleeve (36), wherein the fixed sleeve (36) is fixedly mounted on the upper surface of the support plate (21), and two ends of the support spring (37) are respectively fixedly mounted on the lower surface of the support plate (21) and the inner wall of the fixed sleeve (36).

6. The connection component testing tool for testing automobile lamps before they are manufactured according to claim 1, characterized in that: The rotating mechanism further comprises a rotating seat (4), the rotating seat (4) being fixedly mounted on the upper surface of the support plate (21), the rotating motor (41) being fixedly mounted on the outer surface of the rotating seat (4), the outer surface of the rotating seat (4) being rotatably connected to a mounting frame (42), and one end of the mounting frame (42) being fixedly mounted to the rotating motor (41) to drive the mounting frame (42) to rotate.

7. The connection assembly testing tool for testing automobile lamps before they are manufactured according to claim 6, characterized in that: The connecting mechanism comprises a connecting frame (5), the connecting frame (5) being fixedly mounted on the lower surface of the mounting frame (42), the upper surface of the connecting frame (5) being hingedly connected to a telescopic hydraulic cylinder (51) via a spherical hinge, the upper surface of the connecting frame (5) being hingedly connected to an adjusting hydraulic cylinder (52) via a spherical hinge, the piston rod of the adjusting hydraulic cylinder (52) being hingedly connected to the outer surface of the telescopic hydraulic cylinder (51) via a spherical hinge, and one end of the piston rod of the telescopic hydraulic cylinder (51) being fixedly mounted to one end of the connecting head (53).

8. The connection assembly testing tool for testing automobile lamps before they are manufactured according to claim 6, characterized in that: The fixing mechanism further comprises a base plate (6), the base plate (6) being fixedly mounted on the upper surface of the mounting frame (42) by means of bolts, the fixed support rod (61) being fixedly mounted on the upper surface of the base plate (6), and one end of the fixed support rod (61) being fixedly sleeved with a support pad (62).

9. The connection component testing tool for testing automobile lamps before they are manufactured according to claim 1, characterized in that: The outer surface of the light receiving box (8) is fixedly mounted on the outer surface of the base plate (1); a lifting hydraulic cylinder (81) is fixedly mounted on the upper surface of the base plate (1); a fixed frame (82) is fixedly mounted on one end of the piston rod of the lifting hydraulic cylinder (81); a detection camera (83) is fixedly mounted on the inner wall of the fixed frame (82); and a fill light (84) is fixedly mounted on the inner wall of the fixed frame (82).

Citation Information

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