Safety type automatic bone sawing machine
By using PLC controller and automated components in the sawing machine, the automatic cutting of meat pieces is solved, the risk of work-related injury caused by manual operation is improved, safety and production efficiency are improved, and the saw blade is kept clean.
Patent Information
- Application Number
- CN202411247102.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sawing machine requires manual operation when used, which increases the chance of manual contact with the saw blade, resulting in an increase in the risk of work injury and reducing the safety of the working environment.
A safe automatic bone sawing machine was designed, using components such as PLC controller, guide rail, hydraulic push rod, pressure sensor and finger cylinder to realize automatic cutting and diversified cutting needs of meat pieces, reduce manual operation, and improve the equipment's Flexibility and productivity.
Through automated processes, the opportunity for manual contact with saw blades is reduced, the risk of work injury is reduced, the safety of the work environment is improved, and continuous and efficient meat cutting operations and saw blade cleaning and maintenance are achieved.
Smart Images

Figure CN119111607A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bone sawing machines, in particular to a safe automatic bone sawing machine. Background Art
[0002] Bone sawing machine is a kind of food processing equipment that uses high-speed rotating saw blade to cut meat with bones. It is mainly composed of a frame, a circular saw, a translation table, and an electric control work plate. It is suitable for cutting various small and medium-sized animal bones, frozen meat, fish bones, frozen fish, and ice cubes. It is widely used in meat processing plants, meat specialty stores, supermarkets, etc.
[0003] According to the Chinese patent with announcement number: CN218014412U, a bone sawing machine has a positioning rod fixedly connected to a frame, a positioning groove is provided on the positioning rod, two positioning rollers are rotatably connected to the positioning groove, the saw blade passes through between the two positioning rollers, a water spray pipe is connected to the outer wall of the positioning groove, the water spray pipe includes a water inlet pipe and two water outlet pipes connected to the water inlet pipe, and the end of the water outlet pipe away from the water inlet pipe is connected to a water spray port extending into the positioning groove.
[0004] In the above scheme, the worker holds the meat block with one hand and pushes the feed rod with the other hand to move the meat block, and then cuts the meat block with the saw blade. This leads to the following disadvantages: the bone sawing machine is mostly manually operated when in use, which increases the chance of manual contact with the saw blade, thereby increasing the risk of work-related injuries and reducing the safety of the overall working environment. Summary of the invention
[0005] The purpose of the present invention is to provide a safe automatic bone sawing machine to solve the problem that the bone sawing machine is mostly operated manually during use, which increases the chance of manual contact with the saw blade, thereby increasing the risk of work-related injuries and reducing the safety of the overall working environment.
[0006] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme: a safe automatic bone sawing machine, comprising a chassis, the chassis is fixed to the top surface of the base, the inner top surface and the bottom surface of the chassis are respectively provided with openings, a PLC controller is fixed to the front side of the base, an upper rotating wheel is rotatably provided inside the chassis, a lower rotating wheel is rotatably provided inside the chassis, a saw blade is provided between the lower rotating wheel and the upper rotating wheel, a rotating hole is provided on the rear side of the outer wall of the chassis, a driving motor is fixed to the rear side of the outer wall of the chassis, the output shaft of the driving motor is fixedly connected to the rear side of the lower rotating wheel, and a cutting table is fixed to the inner bottom surface of the chassis A baffle is movably provided above the cutting table, a cutting hole is provided on the top surface of the cutting table, a first guide rail is fixed to the right side of the cutting table, the first guide rail is electrically connected to the PLC controller, an L-shaped placement plate is fixed to the left side of the slider of the first guide rail, a movable hole is provided on the front side of the L-shaped placement plate, a second guide rail is fixed to the front side of the L-shaped placement plate, the second guide rail is electrically connected to the PLC controller, a connecting frame is fixed to the right side of the slider of the second guide rail, a pushing plate is fixed to the left side of the connecting frame, a lower fixed plate is fixed to the left side of the pushing plate, and an upper fixed plate is movably provided on the left side of the pushing plate.
[0007] Preferably, a first pressure sensor is fixed to the right side of the baffle, the first pressure sensor is electrically connected to the PLC controller, an extrusion block is fixed to the rear side of the L-shaped placement plate, a support plate is fixed to the top surface of the cutting table, a second pressure sensor is fixed to the front side of the support plate, and the second pressure sensor is electrically connected to the PLC controller.
[0008] Preferably, a slide groove is provided on the top surface of the cutting table, and a slide bar is fixed on the bottom surface of the L-shaped placement plate, and the slide bar is slidably arranged in the slide groove.
[0009] Preferably, a movable groove is opened on the top surface of the pushing plate, an L-shaped frame is fixed on the top surface of the pushing plate, a hydraulic push rod is fixed on the inner top surface of the L-shaped frame, a mounting block is fixed on one end of the telescopic rod of the hydraulic push rod, the mounting block is slidably arranged in the movable groove, and the left side of the mounting block is fixedly connected to the right side of the upper fixed plate.
[0010] Preferably, the front and rear sides of the inner wall of the movable groove are respectively provided with limiting grooves, the front and rear sides of the mounting block are respectively fixed with limiting blocks, and the two limiting blocks are respectively slidably arranged in the two limiting grooves.
[0011] Preferably, a third guide rail is fixed to the front side of the cutting table, and the rear side of the slider of the third guide rail is fixedly connected to the front side of the baffle.
[0012] Preferably, a scale is provided on the top surface of the cutting table.
[0013] Preferably, an L-shaped plate is fixed to the rear side of the outer wall of the chassis, a finger cylinder is fixed to the front side of the inner wall of the L-shaped plate, and sponges are respectively fixed to the inner sides of two sliders of the finger cylinder.
[0014] Compared with the prior art, a safe automatic bone sawing machine adopting the above technical solution has the following advantages:
[0015] Beneficial effects:
[0016] 1. During use, the machine case, saw blade, baffle, first guide rail, L-shaped placement plate, second guide rail and push plate facilitate workers to automatically cut meat blocks, thereby improving the flexibility and practicality of the device, reducing manual operation, and further reducing the chance of manual contact with the saw blade, thereby reducing the risk of work-related injuries and improving the safety of the overall working environment;
[0017] 2. In use, this series of automated processes realizes continuous and efficient meat cutting operations, reduces manual operations, and improves production efficiency. The slide grooves and slide bars are used to limit the L-shaped placement board to prevent the L-shaped placement board from shifting, thereby improving the stability of the L-shaped placement board when it moves, and at the same time improving the stability of the meat cutting process;
[0018] 3. During use, the hydraulic push rod is activated to make the mounting block adjustable up and down, thereby driving the upper fixing plate to be adjustable up and down, so that meat blocks of different thicknesses can be fixed and clamped, improving the flexibility and practicality of the device. The limiting groove and limiting block are used to limit the mounting block to prevent the mounting block from shifting, thereby improving the stability of the mounting block and the upper fixing plate when they are raised and lowered;
[0019] 4. During use, by starting the third rail, the slider of the third rail can be moved left and right, and then the baffle can be adjusted left and right to achieve the cutting requirements of different thicknesses of meat blocks, which not only improves the flexibility of the equipment, but also meets the diversified production requirements. The scale provides an intuitive reference for the staff. The baffle position can be accurately set through simple comparison to achieve precise cutting. By starting the finger cylinder to make the two sliders approach each other, and then drive the two sponges to approach the saw blade, it can effectively clean the food residue on the saw blade, keep the saw blade clean and perform well, and reduce the maintenance frequency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional schematic diagram of an embodiment.
[0021] Figure 2 It is a schematic diagram of an explosion of an embodiment.
[0022] Figure 3 It is a schematic cross-sectional view of the chassis in the embodiment.
[0023] Figure 4 It is an exploded schematic diagram of the cutting table and the L-shaped placement plate in the embodiment.
[0024] Figure 5 It is a schematic diagram of the explosion of the push plate and the L-shaped frame in the embodiment.
[0025] Figure 6 For example Figure 2 Enlarged schematic diagram at point A in the middle.
[0026] Figure 7 For example Figure 2 Enlarged schematic diagram of point B in the middle.
[0027] In the figure: 1. chassis; 2. base; 3. opening; 4. upper rotating wheel; 5. lower rotating wheel; 6. saw blade; 7. rotating hole; 8. driving motor; 9. cutting table; 10. baffle; 11. cutting hole; 12. first guide rail; 13. L-shaped placement plate; 14. movable hole; 15. second guide rail; 16. connecting frame; 17. push plate; 18. lower fixed plate; 19. upper fixed plate; 20. first pressure sensor; 21. extrusion block; 22. support plate; 23. second pressure sensor; 24. slide; 25. slide bar; 26. movable groove; 27. L-shaped frame; 28. hydraulic push rod; 29. mounting block; 30. limit groove; 31. limit block; 32. third guide rail; 33. scale; 34. L-shaped plate; 35. finger cylinder; 36. sponge. DETAILED DESCRIPTION
[0028] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0029] like Figure 1-Figure 7As shown, a safe automatic bone sawing machine includes a chassis 1, which is fixed to the top surface of a base 2, and the top and bottom surfaces of the chassis 1 are respectively provided with openings 3, a PLC controller is fixed to the front side of the base 2, an upper rotating wheel 4 is rotatably provided inside the chassis 1, a lower rotating wheel 5 is rotatably provided inside the chassis 1, a saw blade 6 is provided between the lower rotating wheel 5 and the upper rotating wheel 4, a rotating hole 7 is provided on the rear side of the outer wall of the chassis 1, a driving motor 8 is fixed to the rear side of the outer wall of the chassis 1, and the output shaft of the driving motor 8 is fixedly connected to the rear side of the lower rotating wheel 5, a cutting table 9 is fixed to the inner bottom surface of the chassis 1, and a baffle 1 is movably provided above the cutting table 9 0, a cutting hole 11 is provided on the top surface of the cutting table 9, a first guide rail 12 is fixed on the right side of the cutting table 9, the first guide rail 12 is electrically connected to the PLC controller, an L-shaped placement plate 13 is fixed on the left side of the slider of the first guide rail 12, a movable hole 14 is provided on the front side of the L-shaped placement plate 13, a second guide rail 15 is fixed on the front side of the L-shaped placement plate 13, the second guide rail 15 is electrically connected to the PLC controller, a connecting frame 16 is fixed on the right side of the slider of the second guide rail 15, a pushing plate 17 is fixed on the left side of the connecting frame 16, a lower fixed plate 18 is fixed on the left side of the pushing plate 17, and an upper fixed plate 19 is movably provided on the left side of the pushing plate 17.
[0030] During use, the staff first places the piece of meat to be cut on the L-shaped placement plate 13, and then clamps and fixes the piece of meat through the lower fixing plate 18 and the upper fixing plate 19, and then starts the drive motor 8 to rotate the lower rotating wheel 5, thereby driving the upper rotating wheel 4 and the saw blade 6 to rotate, and then starts the second guide rail 15 to make the slider of the second guide rail 15 move to the left inside the movable hole 14, so that the connecting frame 16, the pushing plate 17 and the piece of meat move to the left, so that the piece of meat contacts the baffle 10, and then starts the first guide rail 12 to make the slider move backward, thereby driving the L-shaped placement plate 13 and the piece of meat to move backward, and the piece of meat is cut by the saw blade 6.
[0031] The chassis 1, saw blade 6, baffle 10, first guide rail 12, L-shaped placement plate 13, second guide rail 15, and push plate 17 facilitate workers to automatically cut meat blocks, thereby improving the flexibility and practicality of the device and reducing manual operation, thereby reducing the chance of manual contact with the saw blade 6, thereby reducing the risk of work-related injuries and helping to improve the safety of the overall working environment.
[0032] like Figure 1 , Figure 2 , Figure 4 , Figure 6 and Figure 7As shown, a first pressure sensor 20 is fixed to the right side of the baffle 10, and the first pressure sensor 20 is electrically connected to the PLC controller. An extrusion block 21 is fixed to the rear side of the L-shaped placement plate 13, a support plate 22 is fixed to the top surface of the cutting table 9, and a second pressure sensor 23 is fixed to the front side of the support plate 22, and the second pressure sensor 23 is electrically connected to the PLC controller.
[0033] During use, when the pushing plate 17 pushes the meat block to the left, the meat block squeezes the first pressure sensor 20. At this time, the first pressure sensor 20 transmits information to the PLC controller, starts the first guide rail 12, drives the L-shaped placing plate 13 and the meat block to move backward, and cuts with the saw blade 6. After the L-shaped placing plate 13 moves backward, the squeezing block 21 squeezes the second pressure sensor 23, indicating that the cutting is completed. At this time, the second pressure sensor 23 transmits information to the PLC controller, starts the first guide rail 12 to reset the L-shaped placing plate 13 and the meat block, and at the same time, the slider of the second guide rail 15 moves to the left, driving the connecting frame 16, the pushing plate 17 and the meat block to move to the left, preparing for the next cutting cycle. This series of automated processes realizes continuous and efficient meat cutting operations, reduces manual operations, and improves production efficiency.
[0034] like Figure 1 , Figure 2 and Figure 4-Figure 7 As shown, a slide groove 24 is provided on the top surface of the cutting table 9, a slide bar 25 is fixed on the bottom surface of the L-shaped placing plate 13, and the slide bar 25 is slidably arranged in the slide groove 24. A movable groove 26 is provided on the top surface of the pushing plate 17, and an L-shaped frame 27 is fixed on the top surface of the pushing plate 17. A hydraulic push rod 28 is fixed on the inner top surface of the L-shaped frame 27, and a mounting block 29 is fixed on one end of the telescopic rod of the hydraulic push rod 28. The mounting block 29 is slidably arranged in the movable groove 26, and the left side of the mounting block 29 is fixedly connected to the right side of the upper fixed plate 19. Limiting grooves 30 are respectively provided on the front and rear sides of the inner wall of the movable groove 26, and limiting blocks 31 are respectively fixed on the front and rear sides of the mounting block 29, and the two limiting blocks 31 are respectively slidably arranged in the two limiting grooves 30.
[0035] In use, the sliding groove 24 and the sliding bar 25 are used to limit the L-shaped placement plate 13 to prevent the L-shaped placement plate 13 from shifting, thereby improving the stability of the L-shaped placement plate 13 when moving, and at the same time improving the stability of the meat cutting process. By starting the hydraulic push rod 28, the mounting block 29 can be adjusted up and down, thereby driving the upper fixed plate 19 to be adjusted up and down, so that meat blocks of different thicknesses can be fixed and clamped, thereby improving the flexibility and practicality of the device. The limiting groove 30 and the limiting block 31 are used to limit the mounting block 29 to prevent the mounting block 29 from shifting, thereby improving the stability of the mounting block 29 and the upper fixed plate 19 when they are raised and lowered.
[0036] like Figure 1-Figure 4 , Figure 6 and Figure 7 As shown, a third guide rail 32 is fixed to the front side of the cutting table 9, the rear side of the slider of the third guide rail 32 is fixedly connected to the front side of the baffle 10, a scale 33 is provided on the top surface of the cutting table 9, an L-shaped plate 34 is fixed to the rear side of the outer wall of the chassis 1, a finger cylinder 35 is fixed to the front side of the inner wall of the L-shaped plate 34, and sponges 36 are respectively fixed to the inner sides of the two sliders of the finger cylinder 35.
[0037] During use, by starting the third guide rail 32, the slider of the third guide rail 32 can be moved left and right for adjustment, thereby driving the baffle 10 to be adjusted left and right, so as to meet the cutting requirements of different thicknesses of meat blocks, which not only improves the flexibility of the equipment, but also meets the diversified production requirements. The scale 33 is helpful to provide an intuitive reference basis for the staff, and the position of the baffle 10 can be accurately set through simple comparison to achieve precise cutting. By starting the finger cylinder 35, the two sliders are brought close to each other, thereby driving the two sponges 36 to approach the saw blade 6, which can effectively clean the food residue on the saw blade 6, keep the saw blade 6 clean and perform well, and reduce the maintenance frequency.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A safe automatic bone sawing machine, comprising a chassis (1), wherein the chassis (1) is fixed to the top surface of a base (2), characterized in that: The top and bottom surfaces of the chassis (1) are respectively provided with openings (3); a PLC controller is fixed on the front side of the base (2); an upper rotating wheel (4) is rotatably provided inside the chassis (1); a lower rotating wheel (5) is rotatably provided inside the chassis (1); a saw blade (6) is provided between the lower rotating wheel (5) and the upper rotating wheel (4); a rotating hole (7) is provided on the rear side of the outer wall of the chassis (1); a driving motor (8) is fixed on the rear side of the outer wall of the chassis (1); the output shaft of the driving motor (8) is fixedly connected to the rear side of the lower rotating wheel (5); a cutting table (9) is fixed on the bottom surface of the chassis (1); a baffle (10) is movably provided above the cutting table (9); and a cutting plate (10) is provided on the top surface of the cutting table (9). A hole (11) is formed in the cutting table (9), a first guide rail (12) is fixed on the right side of the cutting table (9), the first guide rail (12) is electrically connected to the PLC controller, an L-shaped placement plate (13) is fixed on the left side of the slider of the first guide rail (12), a movable hole (14) is provided on the front side of the L-shaped placement plate (13), a second guide rail (15) is fixed on the front side of the L-shaped placement plate (13), the second guide rail (15) is electrically connected to the PLC controller, a connecting frame (16) is fixed on the right side of the slider of the second guide rail (15), a pushing plate (17) is fixed on the left side of the pushing plate (17), a lower fixing plate (18) is fixed on the left side of the pushing plate (17), and an upper fixing plate (19) is movably provided on the left side of the pushing plate (17).
2. A safe automatic bone sawing machine according to claim 1, characterized in that: A first pressure sensor (20) is fixed on the right side of the baffle (10), and the first pressure sensor (20) is electrically connected to a PLC controller; an extrusion block (21) is fixed on the rear side of the L-shaped placement plate (13); a support plate (22) is fixed on the top surface of the cutting table (9), and a second pressure sensor (23) is fixed on the front side of the support plate (22), and the second pressure sensor (23) is electrically connected to the PLC controller.
3. A safe automatic bone sawing machine according to claim 2, characterized in that: The top surface of the cutting table (9) is provided with a slide groove (24), and the bottom surface of the L-shaped placement plate (13) is fixed with a slide bar (25), and the slide bar (25) is slidably arranged in the slide groove (24).
4. A safe automatic bone sawing machine according to claim 3, characterized in that: The top surface of the push plate (17) is provided with a movable groove (26), the top surface of the push plate (17) is fixed with an L-shaped frame (27), the inner top surface of the L-shaped frame (27) is fixed with a hydraulic push rod (28), one end of the telescopic rod of the hydraulic push rod (28) is fixed with a mounting block (29), the mounting block (29) is slidably arranged in the movable groove (26), and the left side of the mounting block (29) is fixedly connected to the right side of the upper fixed plate (19).
5. A safe automatic bone sawing machine according to claim 4, characterized in that: The front and rear sides of the inner wall of the movable groove (26) are respectively provided with limiting grooves (30), and the front and rear sides of the mounting block (29) are respectively fixed with limiting blocks (31), and the two limiting blocks (31) are respectively slidably arranged in the two limiting grooves (30).
6. The safe automatic bone sawing machine according to claim 1, characterized in that: A third guide rail (32) is fixed to the front side of the cutting table (9), and the rear side of the slider of the third guide rail (32) is fixedly connected to the front side of the baffle (10).
7. A safe automatic bone sawing machine according to claim 6, characterized in that: The top surface of the cutting table (9) is provided with a scale (33).
8. The safe automatic bone sawing machine according to claim 7, characterized in that: An L-shaped plate (34) is fixed to the rear side of the outer wall of the chassis (1), a finger cylinder (35) is fixed to the front side of the inner wall of the L-shaped plate (34), and sponges (36) are respectively fixed to the inner sides of two sliders of the finger cylinder (35).
Citation Information
Patent Citations
Bone sawing machine
CN218014412U
Safe bone sawing machine with high cutting accuracy
CN110140745A
Pig fan rib cutting equipment
CN111543465A
Saw bone machine convenient to adjust
CN207201890U
Safe bone sawing machine
CN210819814U
