Combined die for pouring constructional column
By designing a combined mold for structural columns and using isolation and sealing mechanisms, the problems of cumbersome construction and poor compactness in the prior art are solved, and efficient construction and good structural column molding effect are achieved.
Patent Information
- Application Number
- CN202411374246.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2024-12-13
AI Technical Summary
In the construction of structural columns, the existing combination molds are cumbersome, resulting in low construction efficiency and difficult to ensure the compactness and flatness of structural columns. Especially in the construction of highly significant structural columns, one-time pouring and vibration are difficult to ensure It is compact and requires multiple removal and reuse of the formwork, extending the construction cycle.
A combined mold including a front formwork, a side formwork and an isolation mechanism is designed to communicate with the casting cavity through the first partition, and excess concrete is derived using a flow hole, and the compactness and flatness of the casting cavity is achieved through the locking and sealing mechanism. , avoid later concrete chiseling work.
It realizes the direct removal of the flare formwork without waiting for the concrete to harden, improves construction efficiency, ensures the compactness of the concrete in the cast cavity and the flatness of the structural columns, and simplifies the construction process.
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Figure CN119122268A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to a combined mould for casting a structural column. Background Art
[0002] In order to significantly improve the earthquake resistance and overall stability of the structure, modern architectural practice places special emphasis on setting up structural columns at key locations - these locations include the four corners of the exterior wall, the intersection of the horizontal wall and the longitudinal exterior wall at the floor dislocation, the sides of large openings, and the connection between the interior and exterior walls of the open space. By arranging structural columns, not only can the structural properties of the wall be strengthened, but it can also effectively resist the impact of natural disasters such as earthquakes, ensuring the safety and stability of the building under various conditions.
[0003] In the construction of structural columns, especially for those with significant height, it is difficult to ensure the overall density of the structural columns by pouring and vibrating at one time. Therefore, multiple pouring ports are set and bell-mouth templates are fixed at the pouring port positions. During construction, the bell-mouth templates are generally filled with concrete, and then the templates at the bell-mouth position are removed and the excess concrete is removed.
[0004] However, the above-mentioned structural column combined mold still has the following defects during use:
[0005] (1) Since the staff needs to strictly grasp the timing of removing the formwork at the bell mouth position (removing it too early will affect the overall hardening effect of the structural column, and it is easy to damage the structural column and affect the flatness; removing it too late will make the concrete too hard to remove), it is necessary to remove the bell mouth formwork within an appropriate time period and chisel off the concrete at the bell mouth position, which is labor-intensive and material-intensive, and prolongs the construction period.
[0006] (2) After the excess concrete is removed, the formwork needs to be used again to seal the pouring opening to ensure the overall support effect of the structural column, which makes the entire construction process cumbersome and the work efficiency low. Summary of the invention
[0007] In order to overcome the above technical problems, the purpose of the present invention is to provide a combined mold for casting structural columns, which is used to solve the problem proposed in the above background technology that the existing structural columns are provided with a bell-mouth structure to ensure the compact casting effect of the structural columns, but the use is cumbersome and the construction efficiency is low.
[0008] The purpose of the present invention can be achieved through the following technical solutions:
[0009] A combined mold for casting a structural column, comprising a front template and two side templates arranged on both sides of the front template, wherein a casting cavity for forming the structural column is enclosed between the front template and the two side templates; the front template is provided with a casting port connected to the casting cavity, the casting port is provided with a bell-mouth template, and the front template is provided with an isolation mechanism for isolating the bell-mouth template from the casting cavity;
[0010] The isolation mechanism includes a first partition, which is hinged at the pouring port; when the first partition is rotated upward and is parallel to the front template, the first partition blocks the pouring port to isolate the bell-mouth template from the pouring cavity; and when the first partition is rotated upward, excess concrete between the first partition and the pouring cavity is allowed to be discharged through the flow hole; a blocking mechanism, which is used to block the flow hole when the first partition is rotated upward and is parallel to the front template to isolate the bell-mouth template from the pouring cavity; a locking mechanism, which is used to keep the first partition parallel to the front template to block the pouring port.
[0011] Preferably, the blocking mechanism includes a baffle plate adapted to the circulation hole and a first driving mechanism for driving the baffle plate to move; the first driving mechanism is used to first drive the baffle plate to slide along a direction perpendicular to the axis of the circulation hole to block the circulation hole, and then drive the baffle plate to slide along the direction of the axis of the circulation hole to drive one side of the baffle plate to coincide with a side of the first partition plate close to the casting cavity.
[0012] Preferably, the first driving mechanism comprises a first bevel gear, a second bevel gear, a first linkage mechanism and a second linkage mechanism; the second bevel gear is rotatably connected to the first partition plate, the first bevel gear is arranged on the first linkage mechanism, and the first bevel gear is meshed with the second bevel gear; the first linkage mechanism is used to drive the baffle plate to slide along a direction perpendicular to the axis of the flow hole to block the flow hole; the second linkage mechanism is used to drive the baffle plate to slide along the direction of the axis of the flow hole to drive one side of the baffle plate to overlap with a side of the first partition plate close to the casting cavity;
[0013] The second bevel gear is formed with a hexagonal hole adapted for use with a hexagonal wrench; the second bevel gear is driven to rotate by the hexagonal wrench to drive the first bevel gear to rotate.
[0014] Preferably, the first linkage mechanism includes a bidirectional screw, a slide and a connecting plate slidably connected to the first partition; the bidirectional screw is rotatably connected to the first partition, the slide is fixed to the connecting plate, and the slide is threadedly sleeved on the bidirectional screw.
[0015] Preferably, the second linkage mechanism includes a pair of first rotating rods and a pair of second rotating rods arranged in parallel; the two ends of one of the first rotating rods are respectively hinged to one end of the pair of second rotating rods, and the two ends of the other first rotating rod are respectively hinged to the other end of the pair of second rotating rods; the pair of first rotating rods and the pair of second rotating rods form a parallelogram four-bar structure, and one of the first rotating rods is fixed to the connecting plate, and one end of the other first rotating rod is hinged to the baffle.
[0016] Preferably, the locking mechanism includes a positioning block and a hexagonal shaft; the hexagonal shaft is arranged at the end of the bidirectional screw, the positioning block is adapted to be inserted into the hexagonal shaft, and the positioning block is threadedly connected in the first partition; when the bidirectional screw rotates, the positioning block is driven to rotate through the hexagonal shaft to drive the positioning block to slide toward the outside of the first partition or to shrink toward the inside of the first partition; when the first partition rotates upward and is parallel to the front template, and the positioning block slides toward the outside of the first partition, the positioning block is inserted into the positioning hole.
[0017] Preferably, a sealing mechanism is provided on the front template, and at least two pouring ports are provided on the front template, and the sealing mechanism is used to seal the pouring ports except the top of the structural column; the sealing mechanism includes a sealing plate, a rotating mechanism and a limiting mechanism; the sealing plate is hinged at the pouring port position; the bell-mouth template is slidably connected to the front template, and the rotating mechanism is used to drive the sealing plate to rotate; the limiting mechanism is used to keep the sealing plate and the front template in a flat state; when the bell-mouth template slides upward from the bottom of the sealing plate to approach the sealing plate, the sealing plate is driven to rotate upward by the rotating mechanism.
[0018] Preferably, the rotating mechanism comprises a first spur gear, which is arranged at the hinged position between the sealing plate and the front template, and the bell-mouth template is provided with a tooth groove adapted to the first spur gear; when the bell-mouth template moves upward so that the tooth groove meshes with the first spur gear, the first spur gear is driven to rotate, and the sealing plate is driven to rotate upward through the first spur gear;
[0019] The bell-mouth template is provided with a positioning mechanism for locking the position between the bell-mouth template and the front template.
[0020] Preferably, the limiting mechanism includes a slide plate and a second driving mechanism; the slide plate is slidably connected above the pouring port, and the second driving mechanism is used to drive the slide plate to move; when the second driving mechanism drives the slide plate to move downward, the slide plate contacts the sealing plate to prevent the sealing plate from rotating downward.
[0021] Preferably, the second driving mechanism includes a tooth plate arranged on the slide plate and a second spur gear rotatably connected to the front template, and the tooth plate is meshed with the second spur gear, and the tooth groove is adapted to the second spur gear; when the bell-mouth template moves upward so that the tooth groove is meshed with the second spur gear, the second spur gear is driven to rotate, thereby driving the tooth plate to move, thereby driving the slide plate to move downward.
[0022] Beneficial effects of the present invention:
[0023] 1. By setting an isolation mechanism, the bell-mouth template and the casting cavity are separated by a first partition; when the first partition is rotated upward to be parallel to the front template, the concrete between the first partition and the casting cavity is squeezed, so that the excess concrete is introduced into the bell-mouth template through the flow hole, and then the first partition is maintained in a parallel state with the front template through the locking mechanism; then the flow hole is blocked by the blocking mechanism, and when blocking, part of the concrete is squeezed into the casting cavity, so that the bell-mouth template is completely isolated from the casting cavity, and the density of the concrete in the casting cavity is ensured; while ensuring the density effect in the casting cavity, the bell-mouth template is completely isolated from the casting cavity, and the concrete in the bell-mouth template can be directly cleaned at this time, so that the bell-mouth concrete chiseling work in the later stage can be avoided;
[0024] 2. By setting a first linkage mechanism and a second linkage mechanism, the first linkage mechanism drives the baffle to slide along a direction perpendicular to the axis of the flow hole to block the flow hole, and drives the baffle to slide along the axis of the flow hole into the casting cavity until one side of the baffle coincides with the side of the first baffle close to the casting cavity, that is, at this time, the first baffle and the baffle form a flat surface, so as to squeeze the casting cavity, make the concrete dense, and ensure the flatness of the structural column;
[0025] 3. By setting up a sealing mechanism, in the process of pushing the bell-mouth template upward to align with the upper pouring port, the rotating mechanism can drive the sealing plate to rotate upward to seal the pouring port. After the sealing plate seals the pouring port, as the bell-mouth template continues to move upward, the limiting mechanism limits the rotation of the sealing plate, so that the pouring port is automatically sealed as the bell-mouth template moves upward, thereby improving ease of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention will be further described below in conjunction with the accompanying drawings.
[0027] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0028] Figure 2 It is a schematic diagram of the overall partially cutaway three-dimensional structure of the present invention;
[0029] Figure 3It is a three-dimensional enlarged structural schematic diagram of the first partition of the present invention;
[0030] Figure 4 It is a partially cutaway three-dimensional enlarged structural schematic diagram of the first partition of the present invention;
[0031] Figure 5 It is a three-dimensional enlarged structural schematic diagram of a driving mechanism of the present invention;
[0032] Figure 6 It is a three-dimensional enlarged structural schematic diagram of the second linkage mechanism of the present invention;
[0033] Figure 7 It is a partially cutaway three-dimensional enlarged structural schematic diagram of the positioning block of the present invention;
[0034] Figure 8 It is a three-dimensional enlarged structural schematic diagram of the sealing mechanism of the present invention;
[0035] Fig. 9 It is a three-dimensional enlarged structural schematic diagram of the sealing state of the sealing mechanism of the present invention.
[0036] In the figure: 1, front template; 2, side template; 3, pouring port; 4, bell mouth template; 5, isolation mechanism; 51, first partition; 52, flow hole; 53, blocking mechanism; 531, baffle; 532, first driving mechanism; 5321, first bevel gear; 5322, second bevel gear; 5323, hexagonal hole; 533, first linkage mechanism; 5331, bidirectional screw rod; 5332, slide seat; 5333, connecting plate; 534, The second linkage mechanism; 5341, the first rotating rod; 5342, the second rotating rod; 54, the locking mechanism; 541, the positioning block; 542, the hexagonal shaft; 543, the spring; 544, the positioning hole; 6, the sealing mechanism; 61, the sealing plate; 62, the rotating mechanism; 621, the first spur gear; 622, the tooth groove; 63, the limiting mechanism; 631, the slide plate; 632, the second driving mechanism; 6321, the tooth plate; 6322, the second spur gear. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] like Figure 1-9 As shown, a combined mold for casting a structural column, such as Figure 1-3 and Figure 6As shown, it includes a front template 1 and two side templates 2 arranged on both sides of the front template 1, and a casting cavity for forming a structural column is surrounded between the front template 1 and the two side templates 2; a casting port 3 connected to the casting cavity is arranged on the front template 1, a bell-mouth template 4 is arranged on the casting port 3, and an isolation mechanism 5 for isolating the bell-mouth template 4 from the casting cavity is arranged on the front template 1; the isolation mechanism 5 includes a first partition 51, and the first partition 51 is hinged at the position of the casting port 3; when the first partition 51 rotates upward and is parallel to the front template 1, The first partition 51 blocks the pouring port 3 to isolate the bell-mouth formwork 4 from the pouring cavity; and when the first partition 51 rotates upward, excess concrete between the first partition 51 and the pouring cavity is allowed to be discharged through the flow hole 52; a sealing mechanism 53, the sealing mechanism 53 is used to block the flow hole 52 when the first partition 51 rotates upward and is parallel to the front formwork 1, so as to isolate the bell-mouth formwork 4 from the pouring cavity; a locking mechanism 54, the locking mechanism 54 is used to keep the first partition 51 parallel to the front formwork 1 to block the pouring port 3.
[0039] It should be noted that when it is necessary to pour concrete from the pouring port 3 at the top of the combined formwork, the bell-mouth formwork 4 is slid upward and maintained at the pouring port 3, and then the first partition 51 is rotated and opened, so that the first partition 51 is tilted in the bell-mouth formwork 4. At this time, the position of the bell-mouth formwork 4 can be adjusted to push the first partition 51 to rotate, so as to adjust the inclination of the first partition 51. When the concrete is introduced into the bell-mouth formwork 4, it is tilted and guided by the first partition 51 to control the speed of concrete pouring and falling, so as to prevent the concrete from segregating. The first partition 51 with adjustable inclination does not affect the vibrator inserted into the pouring cavity after pouring to compact the concrete. The vibrator is a prior art, which is not drawn in the figure and will not be described in detail.
[0040] After the concrete is compacted, the first partition 51 is pushed to rotate upward so that the first partition 51 rotates to be parallel to the front template 1, and then the bell-mouth template 4 is separated from the pouring cavity by the first partition 51; it can be understood that the first partition 51 can be driven to rotate manually or mechanically, such as an electric telescopic rod, as long as the first partition 51 can be driven to rotate to be parallel to the front template 1;
[0041] When the first partition 51 rotates upward to be parallel to the front template 1, the concrete between the first partition 51 and the casting cavity is squeezed, so that the excess concrete is introduced into the bell-mouth template 4 through the flow hole 52, and then the first partition 51 is maintained in a parallel state with the front template 1 through the locking mechanism 54; then the flow hole 52 is blocked by the blocking mechanism 53, and when blocked, part of the concrete is squeezed into the casting cavity, so that the bell-mouth template 4 is completely isolated from the casting cavity, and the density of the concrete in the casting cavity is ensured;
[0042] The present application drives the first partition 51 to isolate the bell-mouth formwork 4 from the casting cavity, so that the bell-mouth formwork 4 can be directly removed without waiting for the concrete to harden, which can eliminate the concrete chiseling work, improve work efficiency, and ensure the flatness of the structural column forming; when the first partition 51 is driven to rotate upward to squeeze the concrete, due to the poor fluidity of the concrete, the flow hole 52 is set so that the concrete can be directly discharged from the flow hole 52 when squeezed, and the number of the flow holes 52 can be set to be multiple, as long as the casting cavity can be squeezed by the first partition 51, the compaction effect of the concrete in the casting cavity is guaranteed, and the excess concrete can be discharged from the flow hole 52; when the concrete is discharged from the flow hole 52, the flow hole 52 is blocked by the blocking mechanism 53, so that the compaction effect in the casting cavity is guaranteed, and the bell-mouth formwork 4 is completely isolated from the casting cavity. At this time, the concrete in the bell-mouth formwork 4 can be directly cleaned, and the subsequent bell-mouth concrete chiseling work can be eliminated.
[0043] like Figure 2-4 As shown, the blocking mechanism 53 includes a baffle 531 adapted to the circulation hole 52 and a first driving mechanism 532 for driving the baffle 531 to move; the first driving mechanism 532 is used to first drive the baffle 531 to slide along a direction perpendicular to the axis of the circulation hole 52 to block the circulation hole 52, and then drive the baffle 531 to slide along the direction of the axis of the circulation hole 52 to drive one side of the baffle 531 to coincide with a side of the first partition plate 51 close to the casting cavity.
[0044] It should be noted that the baffle 531 is driven by the first driving mechanism 532 to slide along the direction perpendicular to the axis of the flow hole 52 to block the flow hole 52. A chamfer is provided on one side of the baffle 531 to reduce the thickness of the contact position between one side of the baffle 531 and the flow hole 52, so as to prevent the thickness between the baffle 531 and the flow hole 52 from being too thick, causing the concrete to be clamped between the baffle 531 and the flow hole 52, thereby affecting the sealing effect of the flow hole 52; the chamfer is provided on the side away from the casting cavity, so when the flow hole 52 is blocked, the excess concrete can be pushed into the bell-mouth template 4, so as to prevent excessive concrete from being squeezed into the casting cavity;
[0045] After the baffle 531 moves to seal the flow hole 52 , the first driving mechanism 532 drives the flow hole 52 to approach the casting cavity, and squeezes the concrete in the flow hole 52 to ensure that the concrete at the position of the flow hole 52 is dense.
[0046] like Figure 3-5 As shown, the first driving mechanism 532 includes a first bevel gear 5321, a second bevel gear 5322, a first linkage mechanism 533 and a second linkage mechanism 534; the second bevel gear 5322 is rotatably connected to the first partition plate 51 (as shown in FIG. Figure 2As shown in the figure, the first bevel gear 5321 is arranged on the first linkage mechanism 533, and the first bevel gear 5321 is meshed with the second bevel gear 5322; the first linkage mechanism 533 is used to drive the baffle 531 to slide in a direction perpendicular to the axis of the flow hole 52 to block the flow hole 52; the second linkage mechanism 534 is used to drive the baffle 531 to slide in the direction of the axis of the flow hole 52 to drive one side of the baffle 531 to coincide with the side of the first partition 51 close to the casting cavity; the second bevel gear 5322 is formed with a hexagonal hole 5323 adapted for use with a hexagonal wrench; the second bevel gear 5322 is driven to rotate by the hexagonal wrench to drive the first bevel gear 5321 to rotate; the hexagonal wrench is a prior art, which is not shown in the figure and will not be described in detail.
[0047] It should be noted that when the convection hole 52 needs to be sealed, the hexagonal wrench drives the second bevel gear 5322 to rotate through the hexagonal hole 5323, and the first bevel gear 5321 is driven to rotate through the second bevel gear 5322, and the first linkage mechanism 533 is driven to move through the first bevel gear 5321, and the second linkage mechanism 534 is driven to move through the first linkage mechanism 533, and the baffle 531 is driven by the first linkage mechanism 533 to slide in a direction perpendicular to the axis of the convection hole 52 to block the convection hole 52, and the baffle 531 is driven to slide into the casting cavity along the direction of the axis of the convection hole 52 until one side of the baffle 531 coincides with the side of the first partition 51 close to the casting cavity, that is, at this time the first partition 51 and the baffle 531 form a flat surface, which realizes the extrusion of the casting cavity, making the concrete dense while ensuring the flatness of the structural column forming.
[0048] like Figure 5 As shown, the first linkage mechanism 533 includes a bidirectional screw rod 5331, a slide seat 5332 and a first partition plate 51 (such as Figure 2 The bidirectional screw rod 5331 is rotatably connected to the first partition plate 51, the slide seat 5332 is fixed to the connecting plate 5333, and the slide seat 5332 is threadedly sleeved on the bidirectional screw rod 5331.
[0049] It should be noted that when the first bevel gear 5321 is driven to rotate, the bidirectional screw rod 5331 is driven to rotate, the bidirectional screw rod 5331 drives the slide 5332 to move, the two slides 5332 drive the two connecting plates 5333 to move, and then the baffles 531 are driven to move closer to or farther away from each other. When the two baffles 531 are close to each other, the baffles 531 move the convection holes 52 (such as Figure 3 When the two baffles 531 are moved away from each other, the flow hole 52 is opened to discharge the concrete.
[0050] like Figure 3 and 5-6, the second linkage mechanism 534 includes a pair of first rotating rods 5341 and a pair of second rotating rods 5342 arranged in parallel; the two ends of one of the first rotating rods 5341 are respectively hinged to one end of the pair of second rotating rods 5342, and the two ends of the other first rotating rod 5341 are respectively hinged to the other end of the pair of second rotating rods 5342; the pair of first rotating rods 5341 and the pair of second rotating rods 5342 form a parallelogram four-bar structure, and one of the first rotating rods 5341 is fixed to the connecting plate 5333, and one end of the other first rotating rod 5341 is hinged to the baffle 531.
[0051] It should be noted that when the first linkage mechanism 533 drives the baffle 531 to move, the baffle 531 slides in a straight line in the first partition 51. Since the baffle 531 is restricted by the slide groove and cannot move in the vertical direction of the first partition 51, the second rotating rod 5342 cannot rotate at this time. Therefore, the pair of first rotating rods 5341 and the pair of second rotating rods 5342 maintain a parallelogram of a certain shape and push the baffle 531 to move until the baffle 531 moves into the flow hole 52 to block the flow hole 52. At this time, the baffle 531 moves from the first baffle 51 to the second baffle 51. It moves out from a partition 51 without being restricted by the slide groove, and because one side of the baffle 531 conflicts with the circulation hole 52, as the connecting plate 5333 continues to move, it drives the first rotating rod 5341 to move, causing the second rotating rod 5342 to rotate, pushing the baffle 531 to slide in the circulation hole 52 until one side of the baffle 531 coincides with one side of the first partition 51, thereby sealing the circulation hole 52 and squeezing the casting cavity. The concrete at the position of the circulation hole 52 in the casting cavity is dense, and the cast structural column is guaranteed to have good flatness.
[0052] like Figure 2-3 and Figure 6-7 As shown, the locking mechanism 54 includes a positioning block 541 and a hexagonal shaft 542; the hexagonal shaft 542 is arranged at the end of the bidirectional screw rod 5331, the positioning block 541 is adapted to be inserted into the hexagonal shaft 542, and the positioning block 541 is threadedly connected in the first partition 51; when the bidirectional screw rod 5331 rotates, the positioning block 541 is driven to rotate through the hexagonal shaft 542 to drive the positioning block 541 to slide toward the outside of the first partition 51 or to shrink toward the inside of the first partition 51; when the first partition 51 rotates upward and is parallel to the front template 1, and the positioning block 541 slides toward the outside of the first partition 51, the positioning block 541 is inserted into the positioning hole 544; a spring 543 is sleeved on the hexagonal shaft 542, and one end of the spring 543 is connected to the first partition 51, and the other end of the spring 543 is connected to the positioning block 541.
[0053] It should be noted that when the first partition 51 is driven to rotate upward and to be parallel to the front template 1, the baffle 531 is driven to block the flow hole 52, which drives the bidirectional screw 5331 to rotate. At this time, the bidirectional screw 5331 drives the hexagonal shaft 542 to rotate, and the positioning block 541 is driven to rotate through the hexagonal shaft 542, so that the positioning block 541 is plugged into the positioning hole 544, thereby locking the state of the first partition 51; and at this time, the spring 543 is stretched under force, which improves the spiral stability between the positioning block 541 and the first partition 51, and ensures a good plug-in locking effect;
[0054] One end of the positioning block 541 is a dome structure, so that when the first partition 51 is slightly offset, the positioning block 541 can still be inserted into the positioning hole 544. When the positioning block 541 is fully inserted into the positioning hole 544, the rotation position of the first partition 51 can be corrected to ensure the flatness of the structural column.
[0055] like Figure 1-2 and Figure 8 As shown, a sealing mechanism 6 is provided on the front template 1, and at least two pouring ports 3 are provided on the front template 1. The sealing mechanism 6 is used to seal the pouring ports 3 except the top of the structural column; the sealing mechanism 6 includes a sealing plate 61, a rotating mechanism 62 and a limiting mechanism 63; the sealing plate 61 is hinged at the pouring port 3; the bell-mouth template 4 is slidably connected to the front template 1, and the rotating mechanism 62 is used to drive the sealing plate 61 to rotate; the limiting mechanism 63 is used to keep the sealing plate 61 and the front template 1 in a flat state; when the bell-mouth template 4 slides upward from the bottom of the sealing plate 61 to approach the sealing plate 61, the sealing plate 61 is driven to rotate upward by the rotating mechanism 62.
[0056] It should be noted that when the structural column is formed to a high height and needs to be poured in steps, it is necessary to pour concrete on the lower pouring port first, and the bell-mouth template 4 can be pushed to move upward so that the bell-mouth template 4 moves to the position of the lower pouring port 3, and then the sealing plate 61 is rotated to open, and when concrete is introduced into the bell-mouth template 4, it is guided by the sealing plate 61. The height of the bell-mouth template 4 can also be adjusted, and then the rotation and tilting amplitude of the sealing plate 61 can be adjusted to adjust the concrete pouring and falling speed to prevent segregation. When pouring is close to the pouring port 3, the pouring can be stopped, and then the vibrator is used to compact the concrete;
[0057] Then the bell-mouth template 4 can be pushed upward, so that the rotating mechanism 62 can drive the sealing plate 61 to rotate upward to block the pouring port 3. After the sealing plate 61 blocks the pouring port 3, as the bell-mouth template 4 continues to move upward, the limiting mechanism 63 limits the rotation of the sealing plate 61, so that the pouring port 3 is automatically blocked as the bell-mouth template 4 moves upward, thereby improving ease of use.
[0058] like Figure 8-9 As shown, the rotating mechanism 62 includes a first spur gear 621, and the first spur gear 621 is arranged between the sealing plate 61 and the front template 1 (as shown in FIG. Figure 1 At the hinged position (as shown), the bell-mouth template 4 is provided with a tooth groove 622 adapted to the first spur gear 621; when the bell-mouth template 4 moves upward so that the tooth groove 622 is engaged with the first spur gear 621, the first spur gear 621 is driven to rotate, and the sealing plate 61 is driven to rotate upward through the first spur gear 621; the bell-mouth template 4 is provided with a positioning mechanism for locking the position between the bell-mouth template 4 and the front template 1;
[0059] It can be understood that the positioning mechanism is a prior art, such as Figure 1 As shown in the figure, a threaded hole can be provided on the front template 1 so that the bell-mouth template 4 is connected to the front template 1 by bolts; in order to improve the convenience of movement, a ratchet mechanism can be provided. The ratchet mechanism is a prior art and is not drawn in the figure. It allows 4 to slide upward. When the bell-mouth template 4 falls, the ratchet is engaged by the pawl to prevent the bell-mouth template 4 from falling, thereby locking the position of the bell-mouth template 4. When the height of the bell-mouth template 4 needs to be adjusted downward, the pawl can be separated from the ratchet to push the bell-mouth template 4 down.
[0060] It should be noted that after the pouring of concrete in the pouring cavity at the lower pouring port 3 is completed, the bell-mouth template 4 is pushed to slide upward, so that the tooth groove 622 drives the first spur gear 621 to rotate, and the sealing plate 61 is driven by the first spur gear 621 to rotate to seal the pouring port 3. When the sealing plate 61 rotates to be parallel to the front template 1, as the tooth groove 622 moves upward, the limiting mechanism 63 can be driven to lock the rotation state of the sealing plate 61.
[0061] like Figure 8-9 As shown, the limiting mechanism 63 includes a slide plate 631 and a second driving mechanism 632; the slide plate 631 is slidably connected to the pouring port 3 (such as Figure 1 ), the second driving mechanism 632 is used to drive the slide plate 631 to move; when the second driving mechanism 632 drives the slide plate 631 to move downward, the slide plate 631 contacts the sealing plate 61 to prevent the sealing plate 61 from rotating downward; the second driving mechanism 632 includes a tooth plate 6321 arranged on the slide plate 631 and a tooth plate 6321 rotatably connected to the front template 1 (as shown in FIG. Figure 1 As shown in the figure, the tooth plate 6321 is meshed with the second spur gear 6322, and the tooth groove 622 is matched with the second spur gear 6322; when the bell-mouth template 4 moves upward, the tooth groove 622 is meshed with the second spur gear 6322, which drives the second spur gear 6322 to rotate, and then drives the tooth plate 6321 to move, so as to drive the slide plate 631 to move downward.
[0062] It should be noted that when it rotates to a state parallel to the front template 1, as the bell-mouth template 4 continues to slide upward, the tooth groove 622 is driven to separate from the first spur gear 621, and the tooth groove 622 is meshed with the second spur gear 6322. As the bell-mouth template 4 continues to move, the second spur gear 6322 is pushed to rotate through the tooth groove 622, and the tooth plate 6321 is driven to move through the second spur gear 6322, thereby driving the slide plate 631 to descend until the slide plate 631 descends and is misaligned with the sealing plate 61, thereby preventing the sealing plate 61 from rotating, thereby achieving clamping and locking of the sealing plate 61. It can be understood that when the sealing plate 61 slides in the front template 1, there is a certain friction between the sealing plate 61 and the front template 1. Therefore, when the sealing plate 61 is contracted in the front template 1, the friction force can ensure that the sealing plate 61 is in a contracted state, and when the second spur gear 6322 is driven to rotate, the thrust on the sealing plate 61 is greater than the friction force, thereby pushing the sealing plate 61 to rise and fall normally.
[0063] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0064] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0065] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A combined mold for casting a structural column, comprising a front template (1) and two side templates (2) arranged on both sides of the front template (1), wherein a casting cavity for forming a structural column is formed between the front template (1) and the two side templates (2); characterized in that: The front template (1) is provided with a pouring port (3) connected to the pouring cavity, and the pouring port (3) is provided with a bell-mouth template (4); The front template (1) is provided with an isolation mechanism (5) for isolating the bell-mouth template (4) from the casting cavity; the isolation mechanism (5) comprises a first partition (51) and a locking mechanism (54); the first partition (51) is hinged at the casting port (3); when the first partition (51) is rotated upward to be parallel to the front template (1), the first partition (51) blocks the casting port (3); the first partition (51) is penetrated by an openable and closable flow hole (52); the locking mechanism (54) is provided on the first partition (51), and the locking mechanism is used to lock the first partition (51) in a state parallel to the front template (1).
2. A combined mold for casting a structural column according to claim 1, characterized in that: The isolation mechanism (5) further comprises a blocking mechanism (53), wherein the blocking mechanism (53) comprises a baffle (531) adapted to the circulation hole (52) and a first driving mechanism (532) for driving the baffle (531) to move; the first driving mechanism (532) is used to first drive the baffle (531) to slide along a direction perpendicular to the axis of the circulation hole (52) to block the circulation hole (52), and then drive the baffle (531) to slide along the direction of the axis of the circulation hole (52) to drive one side of the baffle (531) to overlap with a side of the first partition (51) close to the casting cavity.
3. A combined mold for casting a structural column according to claim 2, characterized in that: The first driving mechanism (532) comprises a first bevel gear (5321), a second bevel gear (5322), a first linkage mechanism (533) and a second linkage mechanism (534); the second bevel gear (5322) is rotatably connected to the first partition plate (51), the first bevel gear (5321) is arranged on the first linkage mechanism (533), and the first bevel gear (5321) is meshed with the second bevel gear (5322); the first linkage mechanism (533) is used to drive the baffle plate (531) to slide along a direction perpendicular to the axis of the circulation hole (52) to block the circulation hole (52); the second linkage mechanism (534) is used to drive the baffle plate (531) to slide along the direction of the axis of the circulation hole (52) to drive one side of the baffle plate (531) to overlap with a side of the first partition plate (51) close to the casting cavity.
4. A combined mold for casting structural columns according to claim 3, characterized in that: The first linkage mechanism (533) includes a bidirectional screw rod (5331), a slide seat (5332) and a connecting plate (5333) slidably connected to the first partition (51); the bidirectional screw rod (5331) is rotatably connected to the first partition (51), the slide seat (5332) is fixed to the connecting plate (5333), and the slide seat (5332) is threadedly sleeved on the bidirectional screw rod (5331).
5. The combined mold for casting a structural column according to claim 3, characterized in that: The second linkage mechanism (534) comprises a pair of first rotating rods (5341) and a pair of second rotating rods (5342) arranged in parallel; the two ends of one of the first rotating rods (5341) are respectively hinged to one end of the pair of second rotating rods (5342), and the two ends of the other first rotating rod (5341) are respectively hinged to the other end of the pair of second rotating rods (5342); the pair of first rotating rods (5341) and the pair of second rotating rods (5342) form a parallelogram four-bar structure, and one of the first rotating rods (5341) is fixed to the connecting plate (5333), and one end of the other first rotating rod (5341) is hinged to the baffle (531).
6. A combined mold for casting structural columns according to claim 4, characterized in that: The locking mechanism (54) comprises a positioning block (541) and a hexagonal shaft (542); the hexagonal shaft (542) is arranged at the end of the bidirectional screw rod (5331), the positioning block (541) is adapted to be inserted into the hexagonal shaft (542), and the positioning block (541) is threadedly connected in the first partition plate (51); when the bidirectional screw rod (5331) rotates, the positioning block (541) is driven to rotate through the hexagonal shaft (542), so as to drive the positioning block (541) to slide toward the outside of the first partition plate (51) or to shrink toward the inside of the first partition plate (51); when the first partition plate (51) rotates upward to be parallel to the front template (1), and the positioning block (541) slides toward the outside of the first partition plate (51), the positioning block (541) is inserted into the positioning hole (544).
7. The combined mold for casting a structural column according to claim 1, characterized in that: The front template (1) is provided with a sealing mechanism (6), and at least two pouring ports (3) are provided on the front template (1). The sealing mechanism (6) is used to seal the pouring ports (3) except the top of the structural column. The sealing mechanism (6) comprises a sealing plate (61), a rotating mechanism (62) and a limiting mechanism (63). The sealing plate (61) is hinged at the pouring port (3). The bell-mouth template (4) is slidably connected to the front template (1), and the rotating mechanism (62) is used to drive the sealing plate (61) to rotate. The limiting mechanism (63) is used to keep the sealing plate (61) and the front template (1) in a flat state. When the bell-mouth template (4) slides upward from the bottom of the sealing plate (61) to approach the sealing plate (61), the sealing plate (61) is driven to rotate upward by the rotating mechanism (62).
8. A combined mold for casting structural columns according to claim 7, characterized in that: The rotating mechanism (62) comprises a first spur gear (621), the first spur gear (621) being arranged at a hinged position between the sealing plate (61) and the front template (1), and the bell-mouth template (4) being provided with a tooth groove (622) adapted to the first spur gear (621); when the bell-mouth template (4) moves upward so that the tooth groove (622) meshes with the first spur gear (621), the first spur gear (621) is driven to rotate, and the sealing plate (61) is driven to rotate upward through the first spur gear (621); The bell-mouth template (4) is provided with a positioning mechanism for locking the position between the bell-mouth template (4) and the front template (1).
9. The combined mold for casting a structural column according to claim 7, characterized in that: The limiting mechanism (63) comprises a slide plate (631) and a second driving mechanism (632); the slide plate (631) is slidably connected to the top of the pouring port (3), and the second driving mechanism (632) is used to drive the slide plate (631) to move; when the second driving mechanism (632) drives the slide plate (631) to move downward, the slide plate (631) contacts the sealing plate (61) to prevent the sealing plate (61) from rotating downward.
10. A combined mold for casting a structural column according to claim 9, characterized in that: The second driving mechanism (632) comprises a tooth plate (6321) arranged on the slide plate (631) and a second spur gear (6322) rotatably connected to the front template (1), and the tooth plate (6321) is meshed with the second spur gear (6322), and the tooth groove (622) is adapted to the second spur gear (6322); when the bell mouth template (4) moves upward, so that the tooth groove (622) is meshed with the second spur gear (6322), the second spur gear (6322) is driven to rotate, thereby driving the tooth plate (6321) to move, so as to drive the slide plate (631) to move downward.
