Automatic dyeing device for polyester fabric
The automatic dyeing device for polyester fabrics addresses uneven dyeing by using a rotating shaft and steam conveyance system to evenly apply dye vapor on both surfaces, enhancing dyeing efficiency and quality while accommodating diverse fabric dimensions.
Patent Information
- Application Number
- CN202411613202.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing polyester fabric dyeing devices fail to evenly dye the inner and outer surfaces of the fabric, leading to inconsistent dyeing efficiency and quality.
An automatic dyeing device for polyester fabrics that includes a rotating shaft with air jet holes, a clamping mechanism, and a conveying mechanism to deliver dye vapor directly to both the outer and inner surfaces of the fabric, utilizing a motor-driven rotating shaft and steam conveyance system.
Improves dyeing efficiency and quality by ensuring even dye application on both surfaces of the fabric, accommodating fabrics of varying lengths and widths, and optimizing resource use.
Smart Images

Figure CN119145139A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fabric dyeing, in particular to an automatic dyeing device for polyester fabric. Background Art
[0002] Dyeing machine is a kind of mechanical equipment specially used for textile dyeing. Its main function is to dye textile fiber products such as cotton, linen, silk, wool and various synthetic fibers in a specific chemical dye solution to give textiles rich and colorful colors. Polyester, scientifically known as polyester fiber, is a synthetic fiber made of polyethylene terephthalate PET through spinning and post-processing. It is one of the world's largest and most widely used synthetic fiber varieties, and is widely used in the textile industry for its excellent properties.
[0003] The Chinese invention patent with announcement number CN118223206B discloses a polyester fabric dyeing device, including a shell, a plurality of electric heating tubes are installed in the bottom wall of the shell, a shell cover is installed on one side of the shell, the shell cover is hinged to the shell, a transmission mechanism is installed at one end of the shell, and a rotating mechanism is installed in the inner cavity of the shell. The polyester fabric dyeing device of the invention is compact in design. Compared with traditional large-scale dyeing machines, the volume of the equipment is significantly reduced, and it is more suitable for arrangement and convenient movement in limited space, meeting the space requirements of small-scale production sites such as small enterprises, scientific research institutions and family workshops. In the present invention, the volume of the inner cavity can be adjusted by a baffle mechanism to adapt to fabrics of different widths, reduce dye waste, reduce investment and operating costs, and is suitable for small batch dyeing tasks. The present invention is simple to operate and can meet the needs of small batches, multiple varieties, frequent color changes, etc. The invention has a simple structure and is easy to maintain.
[0004] However, the above patent still has the following shortcomings during actual use: the patent heats the dye through an electric heating tube, and the dye is then vaporized to form steam, and the steam can be sprayed into the shell through a connecting pipe, a hose, a cross pipe, and a jet pipe. It can be seen that the steam can only directly act on the outer surface of the polyester fabric, but cannot directly act on the inner surface of the polyester fabric, which causes the dyeing speed of the inner surface of the polyester fabric to be inconsistent with the dyeing speed of the outer surface, affecting the dyeing efficiency and dyeing quality of the polyester fabric. Summary of the invention
[0005] In order to make up for the above shortcomings, the present invention provides an automatic dyeing device for polyester fabrics to solve the problem of how to improve the dyeing efficiency and dyeing quality of polyester fabrics proposed in the above background technology.
[0006] The technical solution of the present invention is: An automatic dyeing device for polyester fabrics comprises a shell and a shell cover, wherein a plurality of electric heating tubes are installed in the bottom wall of the shell, a rotating shaft is rotatably arranged in the shell, an air cavity is arranged in the rotating shaft, a plurality of air jet holes connected with the air cavity are opened on the outer wall of the rotating shaft, a clamping mechanism and a closing mechanism capable of closing part of the air jet holes are arranged on the rotating shaft, the clamping mechanism comprises a main disc and a moving disc, the main disc and the moving disc are both provided with a clamping assembly for clamping the edge of the polyester fabric, a positioning assembly is arranged on the back of the moving disc, The main disc is fixedly connected to one end of the rotating shaft, the movable disc is slidably arranged on the other end of the rotating shaft, the closing mechanism is arranged adjacent to the positioning assembly, a driven sprocket is installed on the rotating shaft and beside the main disc, a horizontally arranged motor is provided on the outer wall of one end of the shell, a driving sprocket is installed on the output end of the motor, the driving sprocket is transmission-connected to the driven sprocket through a chain, a conveying mechanism for conveying steam to the air cavity is provided on the shell cover, the conveying mechanism is transmission-connected to the rotating shaft, and the shell cover is hingedly arranged on the shell.
[0007] Preferably, the clamping assembly includes a plurality of abutment columns and a first fixed block in the shape of an "I", two first pull rods are slidably provided on the first fixed block, a first pull handle is provided on the back of the first pull rod, a first spring is provided between the first pull handle and the first fixed block, and a first clamping block is provided on the front of the first pull rod, all the abutment columns are evenly distributed on the main disc or the movable disc around the axis of the rotating shaft, and the first fixed block is located between two adjacent abutment columns.
[0008] Preferably, the bottom of the first clamping block is provided with anti-slip grooves.
[0009] Preferably, the clamping assembly includes a spiral abutment plate and a plurality of second fixed blocks, a second pull rod is slidably provided on the second fixed block, a second pull handle is provided on the back of the second pull rod, a second spring is provided between the second pull handle and the second fixed block, a second clamping block is provided on the front of the second pull rod, the abutment plate is arranged on the main disc or the movable disc, and all the second fixed blocks are arranged in sequence along the spiral path of the abutment plate.
[0010] Preferably, the bottom of the second clamping block is provided with anti-slip grooves.
[0011] Preferably, four guide grooves are arranged on the outer wall of the other end of the rotating shaft and are distributed at equal angles around the circumference thereof; the positioning assembly comprises a guide slip ring; the bottom end of the inner wall of the guide slip ring is provided with two slide bars which are slidably matched with the guide grooves; the upper part of the guide slip ring is provided with two symmetrically arranged locking components which are used to lock the guide slip ring on the rotating shaft; the guide slip ring is slidably arranged on the rotating shaft.
[0012] Preferably, the locking component includes a force-bearing plate and an extrusion plate, the bottom of the force-bearing plate is provided with a plug-in block that is plugged into the guide slide groove, the bottom of the extrusion plate is provided with an extrusion block, both ends of the extrusion plate are screwed with hexagon socket bolts, the outer wall of the guide slip ring is provided with a first telescopic groove that is slidably matched with the plug-in block, the top of the first telescopic groove is provided with a second telescopic groove that is slidably matched with the force-bearing plate, the top of the second telescopic groove is provided with a third telescopic groove that is slidably matched with the extrusion plate, and the bottom of the third telescopic groove is provided with two first screw holes that are matched with the hexagon socket bolts.
[0013] Preferably, the bottom of the plug-in block is provided with anti-slip grooves.
[0014] Preferably, the closing mechanism comprises two semicircular ring sealing plates, two symmetrically arranged connecting ears are provided on both sides of the semicircular ring sealing plates, the connecting ears are provided with second screw holes, and hand-tightened screws are screwed into the four second screw holes of one of the semicircular ring sealing plates, a fourth telescopic groove is provided at the head end of the semicircular ring sealing plate, a length compensation block is slidably provided in the fourth telescopic groove, a magnetic attraction layer is provided at the head end of the length compensation block, and an adsorption layer cooperating with the magnetic attraction layer is provided at the tail end of the guide slip ring.
[0015] Preferably, the conveying mechanism includes a conveying tank, an absorption cover, a sealing swivel sleeve and a transmission connecting sleeve, a piston is slidably provided in the conveying tank, a pumping rod is provided at the tail end of the piston, the tail end of the pumping rod passes through the conveying tank, a limit plate is provided at the tail end of the pumping rod, a third spring is provided between the limit plate and the conveying tank, an L-shaped transmission rod is provided on the outer wall of the limit plate, an air inlet pipe is provided on the side wall of the conveying tank, an air inlet check valve is provided in the air inlet pipe, an air outlet pipe is provided at the head end of the conveying tank, an air outlet check valve is provided in the air outlet pipe, a connecting head is provided on the sealing swivel sleeve, and a spring abutting against the L-shaped transmission rod is provided on the outer wall of the transmission connecting sleeve The mating linkage rod, the rotating shaft includes a main shaft and an auxiliary shaft, the main shaft and the auxiliary shaft are both provided with connecting flanges, the air cavity is located on the main shaft, the driving sprocket is installed on the auxiliary shaft, the outer wall of the main shaft close to the connecting flange is provided with a rotating groove which is sealed and rotated with the transmission connecting sleeve, a plurality of ventilation grooves evenly distributed around the main shaft axis are provided between the rotating groove and the air cavity, the conveying tank is fixedly connected to the top of the shell cover, the absorption cover is fixedly connected to the top of the shell cover, the air inlet pipe is connected to the absorption cover, one end of the air outlet pipe passes through the shell cover, one end of the air outlet pipe is connected to the connector through a pipe, and the transmission connecting sleeve is fixedly connected to the auxiliary shaft.
[0016] Compared with the prior art, the present invention has the following beneficial effects: Firstly, the present invention conveys the dye vapor into the air cavity through the conveying mechanism, and the dye vapor is ejected from the air jet hole, so that the dye vapor can directly act not only on the outer surface of the clamped polyester fabric, but also on the inner surface of the clamped polyester fabric, thereby improving the dyeing effect and dyeing quality.
[0017] Secondly, the present invention can not only clamp and fix polyester fabrics of different lengths, but also clamp and fix polyester fabrics of different widths, thereby improving applicability.
[0018] Thirdly, the present invention utilizes the rotational force of the motor-driven rotating shaft to rotate the linkage rod. After the linkage rod rotates, each time it hits the L-shaped transmission rod, the steam can be transported stably, and the structure is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The three-dimensional structure diagram of the automatic dyeing device for polyester fabric of the present invention is shown in FIG. Figure 1 ; Figure 2 The three-dimensional structure diagram of the automatic dyeing device for polyester fabric of the present invention is shown in FIG. Figure 2 ; Figure 3 The partial structure diagram of the automatic dyeing device for polyester fabric of the present invention is shown in FIG. Figure 1 ; Figure 4 The partial structure diagram of the automatic dyeing device for polyester fabric of the present invention is shown in FIG. Figure 2 ; Figure 5 It is a structural schematic diagram of a first embodiment of a clamping assembly of the present invention; Figure 6 It is a structural schematic diagram of a second embodiment of a clamping assembly of the present invention; Figure 7 The partial structure diagram of the automatic dyeing device for polyester fabric of the present invention is shown in FIG. Figure 3 ; Figure 8 It is a partial cross-sectional view of the automatic dyeing device for polyester fabrics of the present invention; Fig. 9 It is a disassembled schematic diagram of the closing mechanism of the present invention; Fig.10 A partial cross-sectional view of a positioning assembly of the present invention; Fig.11 The partial structure diagram of the automatic dyeing device for polyester fabric of the present invention is shown in FIG. Figure 4 .
[0020] In the figure: 1. Shell; 11. Motor; 12. Driving sprocket; 13. Drain pipe; 14. Baffle mechanism; 2. Shell cover; 21. Temperature agent; 22. Control panel; 23. Barometer; 24. Safety valve; 25. Observation window; 3. Rotating shaft; 31. Air cavity; 32. Jet hole; 33. Driven sprocket; 34. Guide slide; 35. Main shaft; 36. Auxiliary shaft; 37. Connecting flange; 38. Ventilation groove; 4. Clamp holding mechanism; 41, main disc; 42, moving disc; 43, clamping assembly; 431, abutment column; 432, first fixed block; 4321, first pull rod; 4322, first pull handle; 4323, first spring; 4324, first clamping block; 433, abutment plate; 434, second fixed block; 4341, second pull rod; 4342, second pull handle; 4343, second spring; 4344, second Clamping block; 44, positioning assembly; 441, guide slip ring; 4411, first telescopic slot; 4412, second telescopic slot; 4413, third telescopic slot; 442, slide bar; 443, locking component; 4431, force plate; 4432, extrusion plate; 4433, plug-in block; 4434, extrusion block; 4435, hexagon socket bolt; 5, closing mechanism; 51, semicircular ring sealing plate; 52, connecting lug ; 521, second screw hole; 522, hand screw; 53, length compensation block; 6, conveying mechanism; 61, conveying tank; 611, piston; 612, pumping rod; 613, limit plate; 614, third spring; 615, L-shaped transmission rod; 616, air inlet pipe; 617, air outlet pipe; 62, absorption cover; 63, sealing swivel sleeve; 631, connector; 64, transmission connecting sleeve; 641, linkage rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1-11 The present invention describes the above technical solution in detail through the following embodiments: A polyester fabric automatic dyeing device comprises a shell 1 and a shell cover 2. A plurality of electric heating tubes are installed in the bottom wall of the shell 1. A rotating shaft 3 is rotatably arranged in the shell 1. An air cavity 31 is arranged in the rotating shaft 3. A plurality of air jet holes 32 connected with the air cavity 31 are opened on the outer wall of the rotating shaft 3. A clamping mechanism 4 and a closing mechanism 5 capable of closing part of the air jet holes 32 are arranged on the rotating shaft 3. The clamping mechanism 4 comprises a main disc 41 and a moving disc 42. A clamping component 43 for clamping the edge of the polyester fabric is arranged on the main disc 41 and the moving disc 42. A positioning component 4 is arranged on the back of the moving disc 42. 4, the main disc 41 is fixedly connected to one end of the rotating shaft 3, the moving disc 42 is slidably arranged on the other end of the rotating shaft 3, the closing mechanism 5 is arranged adjacent to the positioning assembly 44, a driven sprocket 33 is installed on the rotating shaft 3 and located beside the main disc 41, a horizontally arranged motor 11 is arranged on the outer wall of one end of the shell 1, a driving sprocket 12 is installed on the output end of the motor 11, and the driving sprocket 12 is transmission-connected to the driven sprocket 33 through a chain, a conveying mechanism 6 for conveying steam to the air cavity 31 is arranged on the shell cover 2, the conveying mechanism 6 is transmission-connected to the rotating shaft 3, and the shell cover 2 is hingedly arranged on the shell 1.
[0023] The present invention further comprises a temperature agent 21, a control panel 22, a barometer 23, a drain pipe 13, an observation window 25, a safety air valve 24 and a baffle mechanism 14, all of which are prior art.
[0024] The present invention conveys the dye vapor into the air cavity 31 through the conveying mechanism 6, and the dye vapor is ejected from the air jet hole 32, so that the dye vapor can act not only on the outer surface of the clamped polyester fabric, but also directly on the inner surface of the clamped polyester fabric, thereby improving the dyeing effect and dyeing quality.
[0025] When in use, the shell 1 is used to hold the dye, and the two ends of the polyester fabric are first clamped and fixed by the clamping components 43 of the main disk 41 and the clamping components 43 of the movable disk 42 respectively, and then the device is powered on, and the electric heating tube starts to heat, providing the required high temperature environment for the dye.
[0026] The clamping assembly 43 adopts two embodiments.
[0027] The first embodiment of the clamping assembly 43, the clamping assembly 43 includes a plurality of abutment columns 431 and a first fixed block 432 in the shape of an "I", two first pull rods 4321 are slidably provided on the first fixed block 432, a first pull handle 4322 is provided on the back of the first pull rod 4321, a first spring 4323 is provided between the first pull handle 4322 and the first fixed block 432, a first clamping block 4324 is provided on the front of the first pull rod 4321, all the abutment columns 431 are evenly distributed on the main disk 41 or the movable disk 42 around the axis of the rotating shaft 3, and the first fixed block 432 is located between two adjacent abutment columns 431.
[0028] The edge of the polyester fabric is wrapped around all the abutment columns 431, and then the two first pull handles 4322 are pulled up respectively, the first pull handle 4322 drives the first pull rod 4321 to move outward, and the first pull rod 4321 drives the first clamping block 4324 to move outward synchronously, and a gap is generated between the bottom of the first clamping block 4324 and the inner bottom wall of the first fixed block 432, and the first spring 4323 is compressed. Then the two ends of the polyester fabric are respectively placed in the two gaps, and the external force is removed. The elastic force of the first spring 4323 can reset the first pull handle 4322, the first pull rod 4321 and the first clamping block 4324, and the first clamping block 4324 clamps the polyester fabric. In order to prevent the clamped polyester fabric from slipping, anti-slip grooves are provided at the bottom of the first clamping block 4324.
[0029] The second embodiment of the clamping assembly 43, the clamping assembly 43 includes a spiral abutment plate 433 and a plurality of second fixed blocks 434, a second pull rod 4341 is slidably provided on the second fixed block 434, a second pull handle 4342 is provided on the back of the second pull rod 4341, a second spring 4343 is provided between the second pull handle 4342 and the second fixed block 434, a second clamping block 4344 is provided on the front of the second pull rod 4341, the abutment plate 433 is arranged on the main disk 41 or the movable disk 42, and all the second fixed blocks 434 are arranged in sequence along the spiral path of the abutment plate 433.
[0030] The edge of the polyester fabric is wound around the abutment plate 433. At the same time, the second pull handle 4342 is pulled up in sequence. The second pull handle 4342 drives the second pull rod 4341 to move outward. The second pull rod 4341 drives the second clamping block 4344 to move outward synchronously. A gap is generated between the bottom of the second clamping block 4344 and the outer wall of the second fixed block 434. The second spring 4343 is compressed. Then, the portion of the polyester fabric edge that passes through the second fixed block 434 is inserted between the second clamping block 4344 and the outer wall of the abutment plate 433. The external force is removed, and the elastic force of the second spring 4343 is The second pull handle 4342, the second pull rod 4341 and the second clamping block 4344 can be reset, and the second clamping block 4344 clamps part of the edge of the polyester fabric. Therefore, the second clamping block 4344 can stably fix the entire edge of one side of the polyester fabric. In order to prevent the edge of the clamped polyester fabric from slipping, anti-slip grooves are provided at the bottom of the second clamping block 4344. Compared with the first embodiment of the clamping assembly 43, this embodiment can be applicable to polyester fabrics with a longer width, and the first embodiment is applicable to polyester fabrics with a shorter width.
[0031] The present invention can also clamp polyester fabrics of different lengths, and only requires adjusting the position of the movable disc 42 .
[0032] Four guide grooves 34 are arranged on the outer wall of the other end of the rotating shaft 3 and are distributed at equal angles around the circumference thereof. The positioning assembly 44 includes a guide slip ring 441. The bottom end of the inner wall of the guide slip ring 441 is provided with two slide bars 442 that slidably cooperate with the guide grooves 34. The upper part of the guide slip ring 441 is provided with two symmetrically arranged locking components 443 for locking the guide slip ring 441 on the rotating shaft 3. The guide slip ring 441 is slidably arranged on the rotating shaft 3.
[0033] The locking component 443 includes a force-bearing plate 4431 and an extrusion plate 4432. The bottom of the force-bearing plate 4431 is provided with a plug-in block 4433 that is plugged into the guide slide groove 34. The bottom of the extrusion plate 4432 is provided with an extrusion block 4434. Both ends of the extrusion plate 4432 are screwed with hexagon socket bolts 4435. The outer wall of the guide slip ring 441 is provided with a first telescopic groove 4411 that is slidably matched with the plug-in block 4433. The top of the first telescopic groove 4411 is provided with a second telescopic groove 4412 that is slidably matched with the force-bearing plate 4431. The top of the second telescopic groove 4412 is provided with a third telescopic groove 4413 that is slidably matched with the extrusion plate 4432. The bottom of the third telescopic groove 4413 is provided with two first screw holes that are matched with the hexagon socket bolts 4435.
[0034] The guide slip ring 441 is used to push the moving disc 42 on the rotating shaft 3, thereby changing the distance between the moving disc 42 and the main disc 41, and then all the hexagon socket bolts 4435 are tightened. When tightening, the extrusion plate 4432 is retracted inwardly into the first telescopic groove 4411, and the extrusion plate 4432 drives the extrusion block 4434 to squeeze the force plate 4431, and the force plate 4431 is retracted inwardly in the second telescopic groove 4412, and the force plate 4431 drives the plug-in block 4433 to extend outward from the first telescopic groove 4411, and the plug-in Block 4433 can be inserted into the corresponding guide groove 34, and then the plug-in block 4433 is fixed in the guide groove 34. In order to prevent the plug-in block 4433 from slipping, anti-slip grooves are set at the bottom of the plug-in block 4433, and then the locking of the guide slip ring 441 is completed. After the rotating shaft 3 rotates, the movable disc 42 can also rotate synchronously with the rotating shaft 3. The movable disc 42 can be limited by the cooperation of the slide bar 442 and the guide groove 34 to prevent the movable disc 42 from deflecting when the horizontal adjustment on the rotating shaft 3 occurs.
[0035] The steam ejected from the jet holes 32 behind the back of the movable disc 42 cannot directly act on the polyester fabric, which wastes resources. Therefore, a closing mechanism 5 is set to close part of the jet holes 32. The closing mechanism 5 includes two semicircular sealing plates 51. Two symmetrically arranged connecting ears 52 are provided on both sides of the semicircular sealing plates 51. The connecting ears 52 are provided with second screw holes 521. A hand-tightened screw 522 is screwed into the four second screw holes 521 of one of the semicircular sealing plates 51. A fourth telescopic groove is provided at the head end of the semicircular sealing plate 51. A length compensation block 53 is slidably provided in the fourth telescopic groove. The head end of the length compensation block 53 is provided with a magnetic attraction layer, and the tail end of the guide slip ring 441 is provided with an adsorption layer cooperating with the magnetic attraction layer.
[0036] Attach the two semicircular sealing plates 51 to the rotating shaft 3, then turn the hand screw 522 so that the hand screw 522 can be connected to the corresponding connecting ear 52, and then complete the quick connection of the two semicircular sealing plates 51, then pull out the length compensation block 53, and use the length compensation block 53 to fill and seal the gap between the head end of the semicircular sealing plate 51 and the tail end of the guide slip ring 441, and use the magnetic attraction layer and the adsorption layer to stably fix the length compensation block 53 on the tail end of the guide ring.
[0037] When the temperature of the dye rises to a certain level, steam begins to be generated, and then the motor 11 drives the driving sprocket 12 to rotate, and the driving sprocket 12 drives the driven sprocket 33 to rotate through the chain, and the driven sprocket 33 drives the rotating shaft 3 to rotate synchronously, and the clamped polyester fabric can rotate synchronously with the rotating shaft 3, and then the conveying mechanism 6 can extract the steam and convey it to the air cavity 31. The conveying mechanism 6 includes a conveying tank 61, an absorption cover 62, a sealing swivel sleeve 63 and a transmission connecting sleeve 64, a piston 611 is slidably provided in the delivery tank 61, a pumping rod 612 is provided at the tail end of the piston 611, the tail end of the pumping rod 612 passes through the delivery tank 61, a limit plate 613 is provided at the tail end of the pumping rod 612, a third spring 614 is provided between the limit plate 613 and the delivery tank 61, an L-shaped transmission rod 615 is provided on the outer wall of the limit plate 613, an air intake pipe 616 is provided on the side wall of the delivery tank 61, an air intake check valve is provided in the air intake pipe 616, and the head end of the delivery tank 61 is provided with a stop plate 613. An outlet pipe 617 is provided, and an outlet check valve is provided in the outlet pipe 617. A connector 631 is provided on the sealing swivel sleeve 63. A linkage rod 641 is provided on the outer wall of the transmission connecting sleeve 64 to abut against the L-shaped transmission rod 615. The rotating shaft 3 includes a main shaft 35 and an auxiliary shaft 36. The main shaft 35 and the auxiliary shaft 36 are both provided with a connecting flange 37. The air cavity 31 is located on the main shaft 35. The driving sprocket 12 is installed on the auxiliary shaft 36. The outer wall of the main shaft 35 close to the connecting flange 37 is provided with a connecting flange 37. The transmission connecting sleeve 64 seals the rotating groove of the rotating match, and a plurality of ventilation grooves 38 evenly distributed around the axis of the main shaft 35 are opened between the rotating groove and the air cavity 31. The conveying tank 61 is fixedly connected to the top of the shell cover 2, and the absorption cover 62 is fixedly connected to the top of the shell cover 2. The air inlet pipe 616 is connected to the absorption cover 62, and one end of the air outlet pipe 617 passes through the shell cover 2. One end of the air outlet pipe 617 is connected to the connector 631 through a pipeline, and the transmission connecting sleeve 64 is fixedly connected to the auxiliary shaft 36.
[0038] The auxiliary shaft 36 rotates synchronously with the driven sprocket 33. The auxiliary shaft 36 not only drives the main shaft 35 to rotate synchronously, but also drives the transmission connection sleeve 64 to rotate synchronously. The linkage rod 641 also rotates synchronously with the transmission connection sleeve 64. The linkage rod 641 can gradually contact the L-shaped transmission rod 615, and the L-shaped transmission rod 615 can move horizontally backward. The L-shaped transmission rod 615 drives the limit plate 613 and the pumping rod 612 to move backward synchronously. The pumping rod 612 drives the piston 611 to move backward synchronously in the conveying tank 61. The third spring 614 is also stretched, and the piston 611 generates a pulling force. Due to the restrictions of the air inlet check valve and the air outlet check valve, the pulling force can only allow steam to enter from the absorption cover 62, and then enter the conveying tank 61 through the air inlet pipe 616. The linkage rod 641 gradually contacts the L-shaped transmission rod 615 as it rotates. The transmission rod 615 disengages, and then the elastic force of the third spring 614 uses its own elastic force to pull the limit plate 613 and the pumping rod 612 forward synchronously, and the pumping rod 612 drives the piston 611 to move forward synchronously in the conveying tank 61, and the piston 611 generates an extrusion force. Due to the restrictions of the air inlet check valve and the air outlet check valve, the extrusion force can only squeeze the steam from the conveying tank 61 into the air outlet pipe 617, and then introduce it into the connector 631 through the pipeline, and then enter the sealing swivel sleeve 63. The steam then enters the air cavity 31 through the ventilation groove 38, and the steam is finally ejected from the jet hole 32. While moving forward, the limit plate 613 also drives the L-shaped transmission rod 615 to reset, and the linkage rod 641 continuously contacts the L-shaped transmission rod 615, thereby realizing continuous extraction of steam for transportation.
Claims
1. An automatic dyeing device for polyester fabrics, characterized in that: The invention comprises a shell (1) and a shell cover (2), wherein a plurality of electric heating tubes are installed in the bottom wall of the shell (1), a rotating shaft (3) is rotatably provided in the shell (1), an air cavity (31) is provided in the rotating shaft (3), a plurality of air jet holes (32) connected to the air cavity (31) are opened on the outer wall of the rotating shaft (3), a clamping mechanism (4) and a closing mechanism (5) capable of closing part of the air jet holes (32) are provided on the rotating shaft (3), the clamping mechanism (4) comprises a main disc (41) and a movable disc (42), a clamping assembly (43) for clamping the edge of the polyester fabric is provided on the main disc (41) and the movable disc (42), a positioning assembly (44) is provided on the back of the movable disc (42), and the main disc (41) and the movable disc (42) are provided with a clamping assembly (43) for clamping the edge of the polyester fabric. 1) is fixedly connected to one end of a rotating shaft (3), the movable disc (42) is slidably arranged on the other end of the rotating shaft (3), the closing mechanism (5) is arranged adjacent to the positioning assembly (44), a driven sprocket (33) is installed on the rotating shaft (3) and located beside the main disc (41), a horizontally arranged motor (11) is provided on the outer wall of one end of the housing (1), a driving sprocket (12) is installed on the output end of the motor (11), the driving sprocket (12) is transmission-connected to the driven sprocket (33) through a chain, a conveying mechanism (6) for conveying steam to the air cavity (31) is provided on the housing cover (2), the conveying mechanism (6) is transmission-connected to the rotating shaft (3), and the housing cover (2) is hingedly arranged on the housing (1).
2. The automatic dyeing device for polyester fabric according to claim 1, characterized in that: The clamping assembly (43) comprises a plurality of abutment columns (431) and a first fixing block (432) in the shape of an "I" character. Two first pull rods (4321) are slidably provided on the first fixing block (432). A first pull handle (4322) is provided on the back of the first pull rod (4321). A first spring (4323) is provided between the first pull handle (4322) and the first fixing block (432). A first clamping block (4324) is provided at the front of the first pull rod (4321). All the abutment columns (431) are evenly distributed on the main disc (41) or the movable disc (42) around the axis of the rotating shaft (3). The first fixing block (432) is located between two adjacent abutment columns (431).
3. The automatic dyeing device for polyester fabric according to claim 2 is characterized in that: The bottom of the first clamping block (4324) is provided with anti-slip grooves.
4. The automatic dyeing device for polyester fabric according to claim 1, characterized in that: The clamping assembly (43) comprises a spiral abutment plate (433) and a plurality of second fixed blocks (434); a second pull rod (4341) is slidably provided on the second fixed block (434); a second pull handle (4342) is provided on the back of the second pull rod (4341); a second spring (4343) is provided between the second pull handle (4342) and the second fixed block (434); a second clamping block (4344) is provided at the front of the second pull rod (4341); the abutment plate (433) is arranged on the main disc (41) or the movable disc (42); and all the second fixed blocks (434) are arranged in sequence along the spiral path of the abutment plate (433).
5. The automatic dyeing device for polyester fabric according to claim 4 is characterized in that: The bottom of the second clamping block (4344) is provided with anti-slip grooves.
6. The automatic dyeing device for polyester fabric according to claim 1, characterized in that: The outer wall of the other end of the rotating shaft (3) is provided with four guide grooves (34) which are distributed at equal angles around the circumference thereof. The positioning assembly (44) comprises a guide slip ring (441). The bottom end of the inner wall of the guide slip ring (441) is provided with two slide bars (442) which are slidably matched with the guide grooves (34). The upper part of the guide slip ring (441) is provided with two symmetrically arranged locking components (443) which are used to lock the guide slip ring (441) on the rotating shaft (3). The guide slip ring (441) is slidably arranged on the rotating shaft (3).
7. The automatic dyeing device for polyester fabric according to claim 6, characterized in that: The locking component (443) comprises a force-bearing plate (4431) and an extrusion plate (4432), the bottom of the force-bearing plate (4431) is provided with an insertion block (4433) which is plugged into the guide slide groove (34), the bottom of the extrusion plate (4432) is provided with an extrusion block (4434), both ends of the extrusion plate (4432) are screwed with hexagon socket bolts (4435), the outer wall of the guide slip ring (441) is provided with a first telescopic groove (4411) which is slidably matched with the insertion block (4433), the top of the first telescopic groove (4411) is provided with a second telescopic groove (4412) which is slidably matched with the force-bearing plate (4431), the top of the second telescopic groove (4412) is provided with a third telescopic groove (4413) which is slidably matched with the extrusion plate (4432), and the bottom of the third telescopic groove (4413) is provided with two first screw holes which are matched with the hexagon socket bolts (4435).
8. The automatic dyeing device for polyester fabric according to claim 7, characterized in that: The bottom of the plug-in block (4433) is provided with anti-slip grooves.
9. The automatic dyeing device for polyester fabric according to claim 6, characterized in that: The sealing mechanism (5) comprises two semicircular sealing plates (51), two symmetrically arranged connecting ears (52) are provided on both sides of the semicircular sealing plates (51), the connecting ears (52) are provided with second screw holes (521), four second screw holes (521) of one of the semicircular sealing plates (51) are all screwed with hand screws (522), a fourth telescopic groove is provided at the head end of the semicircular sealing plates (51), a length compensation block (53) is slidably provided in the fourth telescopic groove, a magnetic attraction layer is provided at the head end of the length compensation block (53), and an adsorption layer cooperating with the magnetic attraction layer is provided at the tail end of the guide slip ring (441).
10. The automatic dyeing device for polyester fabric according to claim 1, characterized in that: The conveying mechanism (6) comprises a conveying tank (61), an absorption cover (62), a sealing swivel sleeve (63) and a transmission connection sleeve (64); a piston (611) is slidably arranged in the conveying tank (61); a pumping rod (612) is arranged at the rear end of the piston (611); the rear end of the pumping rod (612) passes through the conveying tank (61); a limit plate (613) is arranged at the rear end of the pumping rod (612); a third spring (613) is arranged between the limit plate (613) and the conveying tank (61). 614), an L-shaped transmission rod (615) is provided on the outer wall of the limit plate (613), an air inlet pipe (616) is provided on the side wall of the conveying tank (61), an air inlet check valve is provided in the air inlet pipe (616), an air outlet pipe (617) is provided at the head end of the conveying tank (61), an air outlet check valve is provided in the air outlet pipe (617), a connector (631) is provided on the sealing swivel sleeve (63), and a connector (631) is provided on the outer wall of the transmission connecting sleeve (64) for connecting with the L-shaped transmission rod (615) ) abuts against a linkage rod (641), the rotating shaft (3) comprises a main shaft (35) and an auxiliary shaft (36), the main shaft (35) and the auxiliary shaft (36) are both provided with a connecting flange (37), the air cavity (31) is located on the main shaft (35), the driving sprocket (12) is mounted on the auxiliary shaft (36), a rotating groove is provided on the outer wall of the main shaft (35) close to the connecting flange (37) and is sealed and rotatably matched with the transmission connecting sleeve (64), and a rotating groove is provided between the rotating groove and the air cavity (31). There are a plurality of ventilation grooves (38) evenly distributed around the axis of the main shaft (35); the delivery tank (61) is fixedly connected to the top of the shell cover (2); the absorption cover (62) is fixedly connected to the top of the shell cover (2); the air inlet pipe (616) is connected to the absorption cover (62); one end of the air outlet pipe (617) passes through the shell cover (2); one end of the air outlet pipe (617) is connected to the connector (631) through a pipeline; and the transmission connection sleeve (64) is fixedly connected to the auxiliary shaft (36).
Citation Information
Patent Citations
A polyester fabric dyeing device
CN118223206B
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CN107161743A
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CN116752309A
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