Intelligent control forging equipment for metal alloy

Abstract

The invention provides metal alloy intelligent control forging equipment, and relates to the field of alloy forging, the metal alloy intelligent control forging equipment comprises a forging base, the top of the forging base is fixedly provided with a driving mechanism, the driving mechanism comprises a supporting frame, the top of the supporting frame is transversely and slidably provided with an adjusting support, and the center of the top of the supporting frame is longitudinally and slidably provided with a forging hammer support; a pair of eccentric transmission rods is transversely and rotationally installed on the top of the supporting frame, sliding grooves are formed in the inner sides of the eccentric transmission rods, adjusting sliding blocks are slidably installed in the sliding grooves of the eccentric transmission rods, an adjusting rotating rod is fixedly installed between the two adjusting sliding blocks, and a transmission gear and a transmission cam are fixedly installed on the outer sides of the two eccentric transmission rods correspondingly. The forging mode of equipment can be adjusted through the balance weight cylinder, and needed alloy can be conveniently forged; according to the forging mechanism, the hammering amplitude of the forging mechanism can be adjusted through the eccentric transmission rod, and the forging mechanism is used for forging alloy through proper hammering force.

Description

Technical Field

[0001] The invention relates to the field of alloy forging, and in particular to a metal alloy intelligent control forging device. Background Art

[0002] Forging is the process of applying pressure to a heated alloy using a hammer or pressure device to change the metal casting into the desired shape.

[0003] However, when the existing forging equipment is hammering forging the alloy, it is easy to cause rebound due to the influence of the alloy material, which affects the precision during forging, and it is difficult to control the hammering force of the forging hammer.

[0004] Based on this, the present invention provides a metal alloy can only control the forging equipment. Summary of the invention

[0005] In view of the above technical problems, the present invention provides a metal alloy intelligent control forging equipment, including a forging base, a driving mechanism fixedly installed on the top of the forging base, the driving mechanism including a support frame, an adjustment bracket installed on the top of the support frame for transverse sliding, a forging hammer bracket installed on the center of the top of the support frame for longitudinal sliding, a forging mechanism fixedly installed on the bottom of the forging hammer bracket, a pair of eccentric transmission rods installed on the top of the support frame for transverse rotation, a slide groove is provided on the inner side of the eccentric transmission rod, an adjusting slider is slidably installed in the slide groove of the eccentric transmission rod, an adjusting rotating rod is fixedly installed between the two adjusting sliders, and a transmission gear and a transmission cam are respectively fixedly installed on the outer sides of the two eccentric transmission rods.

[0006] Furthermore, fixed seats are provided on the left and right sides of the adjusting bracket, a second driving motor is fixedly installed on the fixed seat on the left side of the adjusting bracket, a driving cam is fixedly installed on the second driving motor, the driving cam is in contact with the transmission cam, a driving screw is laterally rotatably installed on the fixed seat on the right side of the adjusting bracket, the driving screw cooperates with the transmission gear screw, a pulley is fixedly installed on one end of the driving screw, a first driving motor is fixedly installed on the fixed seat on the right side of the adjusting bracket, a pulley is fixedly installed on the first driving motor, and the first driving motor and the driving screw are connected by a belt.

[0007] Furthermore, a transverse slide groove is provided in the forging hammer bracket, and the adjusting rotating rod is slidably installed in the slide groove of the forging hammer bracket. A second adjusting motor is fixedly installed in the eccentric transmission rod, and an adjusting screw is fixedly installed at the front end of the second adjusting motor, and the adjusting screw cooperates with the adjusting slider lead screw.

[0008] Furthermore, the forging mechanism includes a counterweight cylinder, a forging hammer is fixedly installed on the bottom of the counterweight cylinder, a connecting cover plate is fixedly installed on the top of the counterweight cylinder, the connecting cover plate is fixedly installed on the bottom of the adjusting slider, a limit rod is fixedly installed in the counterweight cylinder, a fixing groove is provided at the front end of the limit rod, a plurality of counterweight plates are movably installed in the counterweight cylinder, a rectangular hole is provided in the center of the counterweight plate, the rectangular hole in the middle of the counterweight plate is slidably matched with the limit rod, the limit plate is laterally slidably installed in the fixed groove at the front end of the limit rod, and a compression spring is fixedly installed between the limit plate and the limit rod.

[0009] Furthermore, an adjustment handle is installed laterally for rotation at the front end of the counterweight cylinder, a push plate is fixedly installed at the rear end of the adjustment handle, an adjustment sliding plate is installed laterally for sliding inside the counterweight cylinder, the front end of the adjustment sliding plate contacts and cooperates with the push plate on the adjustment handle, and the rear end of the adjustment sliding plate contacts and cooperates with the counterweight plate.

[0010] Furthermore, a pair of second support rods are fixedly installed at the bottom of the support frame, a swing rod is rotatably installed on the inner side of the second support rod, a fixed plate is fixedly installed at the bottom of the swing rod through a telescopic rod, a cleaning brush is fixedly installed between the two fixed plates, a tension spring is fixedly installed between the top of the swing rod and the second support rod, and adjustment sliders are fixedly installed on both sides of the top of the counterweight cylinder, and the adjustment slider on the top of the counterweight cylinder slides in cooperation with the swing rod.

[0011] Furthermore, a first adjusting motor is fixedly installed in the adjusting bracket, a screw is fixedly installed on the first adjusting motor, a forging mechanism driving mechanism forging mechanism is fixedly installed in the supporting frame, and the forging mechanism driving mechanism forging mechanism cooperates with the screw on the first adjusting motor.

[0012] Furthermore, a pair of first support rods are fixedly mounted on the bottom of the support frame, and the first support rods are fixedly mounted on both sides of the forging base.

[0013] Compared with the prior art, the present invention has the following advantages: (1) the present invention can adjust the forging mode of the equipment through the counterweight cylinder, so as to facilitate forging the required alloy; (2) the present invention can adjust the hammering amplitude of the forging mechanism through the eccentric transmission rod, so as to forge the alloy with appropriate hammering force; (3) the present invention can disperse the rebound force of the hammer during forging by the counterweight plate, so as to improve the stability during forging. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the front structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the side structure of the present invention.

[0016] Figure 3 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 4 It is a schematic diagram of a partial half-section structure of the present invention.

[0018] Figure 5 It is a schematic diagram of the half-section structure of the driving mechanism of the present invention.

[0019] Figure 6 It is a schematic diagram of the half-section structure of the counterweight cylinder of the present invention.

[0020] Figure 7 It is a schematic diagram of the assembly structure of the eccentric transmission rod of the present invention.

[0021] Figure 8 This is a schematic diagram of the driving cam structure of the present invention.

[0022] Fig. 9 It is a schematic diagram of the local assembly structure of the present invention.

[0023] 1-driving mechanism; 2-forging mechanism; 3-forging base; 101-support frame; 102-adjusting bracket; 103-forging hammer bracket; 104-first adjusting motor; 105-eccentric transmission rod; 106-first driving motor; 107-driving screw; 108-second driving motor; 109-driving cam; 110-transmission gear; 111-second adjusting motor; 112-adjusting screw; 113-adjusting slider; 114-adjusting rotating rod; 115-transmission cam; 116-first supporting rod; 117-second supporting rod; 118-swinging rod; 119-fixed plate; 120-cleaning brush; adjusting block 121; 201-counterweight cylinder; 202-adjusting handle; 203-forging hammer; 204-adjusting sliding plate; 205-counterweight plate; 206-limiting plate; 207-connecting cover plate; 208-limiting rod. DETAILED DESCRIPTION

[0024] The technical solution provided by the present invention is further described below in conjunction with the accompanying drawings and according to specific implementation methods.

[0025] like Figures 1 to 9As shown, a metal alloy intelligent control forging device comprises a forging base 3, a driving mechanism 1 is fixedly installed on the top of the forging base 3, the driving mechanism 1 comprises a support frame 101, a pair of first support rods 116 are fixedly installed at the bottom of the support frame 101, the first support rods 116 are fixedly installed on both sides of the forging base 3, an adjustment bracket 102 is installed on the top of the support frame 101 for horizontal sliding, a forging hammer bracket 103 is installed on the top center of the support frame 101 for vertical sliding, a horizontal slide groove is arranged in the forging hammer bracket 103, and a forging hammer bracket 103 is provided with a horizontal slide groove. A forging mechanism 2 is fixedly installed at the bottom of the hammer bracket 103, and a pair of eccentric transmission rods 105 are horizontally rotatably installed on the top of the support frame 101. A sliding groove is provided on the inner side of the eccentric transmission rod 105, and an adjusting slider 113 is slidably installed in the sliding groove of the eccentric transmission rod 105. An adjusting rotating rod 114 is fixedly installed between the two adjusting sliders 113, and the adjusting rotating rod 114 is slidably installed in the sliding groove of the forging hammer bracket 103. A transmission gear 110 and a transmission cam 115 are respectively fixedly installed on the outer sides of the two eccentric transmission rods 105.

[0026] like Figures 1 to 9 As shown, fixed seats are provided on the left and right sides of the adjusting bracket 102. A second driving motor 108 is fixedly installed on the fixed seat on the left side of the adjusting bracket 102. A driving cam 109 is fixedly installed on the second driving motor 108. The driving cam 109 contacts and cooperates with the transmission cam 115. The driving cam 109 is a semicircular gear, and the transmission cam 115 is a cam with gear teeth. The driving cam 109 is driven to rotate by starting the second driving motor 108. The cam parts of the driving cam 109 and the transmission cam 115 contact and cooperate to drive the transmission cam 115 to rotate. When the cams rotate to the limit position, the driving cam 109 meshes with the gear part on the transmission cam 115 to drive the transmission cam 115 to continue to rotate. The rotation of the transmission cam 115 drives the eccentric transmission rod 105 to rotate, and drives the forging hammer bracket 103 to slide in the support frame 101, drives the forging mechanism 2 to rise, drives the eccentric transmission rod 105 to rotate half a circle, and then causes the forging mechanism 2 to fall by its own gravity, so as to forge the alloy on the forging base 3.

[0027] like Figures 1 to 9As shown, a driving screw 107 is installed on the fixed seat on the right side of the adjusting bracket 102 for horizontal rotation. The driving screw 107 cooperates with the lead screw of the transmission gear 110. A pulley is fixedly installed on one end of the driving screw 107. A first driving motor 106 is fixedly installed on the fixed seat on the right side of the adjusting bracket 102. A pulley is fixedly installed on the first driving motor 106. The first driving motor 106 is connected to the driving screw 107 through a belt. The driving screw 107 is driven to rotate by starting the first driving motor 106. The driving screw 107 rotates and the transmission gear 110 rotates. The transmission gear 110 rotates and the eccentric transmission rod 105 rotates at a uniform speed. The forging mechanism 2 is driven to slide at a uniform speed by adjusting the rotating rod 114 to forge the alloy on the forging base 3.

[0028] like Figures 1 to 9 As shown, a second adjusting motor 111 is fixedly installed in the eccentric transmission rod 105, and an adjusting screw 112 is fixedly installed at the front end of the second adjusting motor 111. The adjusting screw 112 cooperates with the lead screw of the adjusting slider 113. By starting the second adjusting motor 111 to drive the adjusting slider 113 to slide in the eccentric transmission rod 105, the distance between the adjusting rotating rod 114 and the rotating axis of the eccentric transmission rod 105 can be adjusted, thereby adjusting the longitudinal sliding amplitude of the forging hammer bracket 103 in the support frame 101, thereby adjusting the hammering force of the forging mechanism 2 during forging.

[0029] like Figures 1 to 9As shown, the forging mechanism 2 includes a counterweight cylinder 201, a forging hammer 203 is fixedly installed at the bottom of the counterweight cylinder 201, a connecting cover plate 207 is fixedly installed on the top of the counterweight cylinder 201, and the connecting cover plate 207 is fixedly installed at the bottom of the adjusting slider 113. A limit rod 208 is fixedly installed in the counterweight cylinder 201, and a fixing groove is provided at the front end of the limit rod 208. A plurality of counterweight plates 205 are movably installed in the counterweight cylinder 201. The counterweight plate 205 is used to reduce the rebound force when the forging mechanism 2 performs free fall hammering and improve the stability during forging. A rectangular hole is provided in the center of the counterweight plate 205. The rectangular hole in the middle of the counterweight plate 205 is slidably matched with the limit rod 208. A limit plate 206 is horizontally slidably installed in the fixed groove at the front end of the limit rod 208, and a compression spring is fixedly installed between the limit plate 206 and the limit rod 208. The front end of the counterweight cylinder 201 rotates horizontally An adjusting handle 202 is installed, and a push plate is fixedly installed at the rear end of the adjusting handle 202 to form an L-shaped plate together with the adjusting handle 202. An adjusting sliding plate 204 is installed inside the counterweight cylinder 201 for horizontal sliding. The front end of the adjusting sliding plate 204 contacts and cooperates with the push plate on the adjusting handle 202, and the rear end of the adjusting sliding plate 204 contacts and cooperates with the counterweight plate 205. The adjusting handle 202 is turned to rotate on the counterweight cylinder 201, and the adjusting sliding plate 204 is driven to slide in the adjusting handle 202 by the push plate at the rear end of the adjusting handle 202. The counterweight plate 205 is driven to slide backward in the adjusting handle 202 by the adjusting handle 202, so that the rectangular hole in the center of the counterweight plate 205 slides into the positioning hole on the limit rod 208, thereby limiting the sliding distance of the counterweight plate 205, and is used to prevent the counterweight plate 205 from dispersing the hammering force when the forging mechanism 2 is performing uniform hammering.

[0030] like Figures 1 to 9 As shown, a pair of second support rods 117 are fixedly installed at the bottom of the support frame 101, and a swing rod 118 is rotatably installed inside the second support rod 117. A fixed plate 119 is fixedly installed at the bottom of the swing rod 118 through a telescopic rod, and a cleaning brush 120 is fixedly installed between the two fixed plates 119. The cleaning brush 120 is used to clean the hammer surface, and a tension spring is fixedly installed between the top of the swing rod 118 and the second support rod 117. Adjustment sliders are fixedly installed on both sides of the top of the counterweight cylinder 201, and the adjustment slider on the top of the counterweight cylinder 201 slides with the swing rod 118. When the forging mechanism 2 is hammering, the swing rod 118 is driven to rotate on the second support rod 117 by the slider on the counterweight cylinder 201, and the cleaning brush 120 is driven to swing at the bottom of the forging mechanism 2 to clean the forging hammer 203.

[0031] like Figures 1 to 9As shown, a first adjusting motor 104 is fixedly installed in the adjusting bracket 102, a screw is fixedly installed on the first adjusting motor 104, and an adjusting block 121 is fixedly installed in the support frame 101. The adjusting block 121 cooperates with the screw on the first adjusting motor 104 to adjust the sliding position of the bracket 102 on the support frame 101, so as to facilitate the adjustment of the forging processing mode of the forging mechanism 2.

[0032] Working principle: When forging the alloy, place the alloy on the forging base 3, then start the first adjusting motor 104 as needed to drive the adjusting bracket 102 to rotate on the supporting frame 101, adjust the position of the adjusting bracket 102, select the forging method, and at the same time start the second adjusting motor 111 as needed to drive the adjusting slider 113 to slide in the eccentric transmission rod 105, adjust the distance between the adjusting rotating rod 114 and the rotating axis of the eccentric transmission rod 105, and control the hammering amplitude of the forging mechanism 2.

[0033] Then, the first drive motor 106 or the second drive motor 108 is started to drive the forging mechanism 2 to perform forging processing, and the swing rod 118 is driven to rotate on the second support rod 117 through the slider on the counterweight cylinder 201, and the cleaning brush 120 is driven to swing at the bottom of the forging hammer 203 to clean the residue thereon.

Claims

1. A metal alloy intelligent control forging device, comprising a forging base (3), a driving mechanism (1) being fixedly mounted on the top of the forging base (3), the driving mechanism (1) comprising a support frame (101), characterized in that: An adjustment bracket (102) is installed on the top of the support frame (101) in a transverse sliding manner, a forging hammer bracket (103) is installed in a longitudinal sliding manner at the center of the top of the support frame (101), a forging mechanism (2) is fixedly installed at the bottom of the forging hammer bracket (103), a pair of eccentric transmission rods (105) are installed on the top of the support frame (101) in a transverse rotatable manner, a slide groove is provided on the inner side of the eccentric transmission rod (105), an adjustment slider (113) is installed in the slide groove of the eccentric transmission rod (105), an adjustment rotating rod (114) is fixedly installed between the two adjustment sliders (113), and a transmission gear (110) and a transmission cam (115) are fixedly installed on the outer sides of the two eccentric transmission rods (105); The adjusting bracket (102) has fixed seats on both sides thereof. A second drive motor (108) is fixedly mounted on the fixed seat on the left side of the adjusting bracket (102). A drive cam (109) is fixedly mounted on the second drive motor (108). The drive cam (109) is in contact with a transmission cam (115). A drive screw (107) is rotatably mounted on the fixed seat on the right side of the adjusting bracket (102). The drive screw (107) is in contact with a transmission gear (110). A pulley is fixedly mounted on one end of the drive screw (107). A first drive motor (106) is fixedly mounted on the fixed seat on the right side of the adjusting bracket (102). A pulley is fixedly mounted on the first drive motor (106). The first drive motor (106) is connected to the drive screw (107) via a belt. The forging mechanism (2) comprises a counterweight cylinder (201), a plurality of counterweight plates (205) are movably mounted in the counterweight cylinder (201), rubber rings are fixedly mounted at the upper and lower ends of the counterweight plates (205), a limit rod (208) is fixedly mounted in the counterweight cylinder (201), a fixing groove is provided at the front end of the limit rod (208), a rectangular hole is provided at the center of the counterweight plate (205), and the rectangular hole in the middle of the counterweight plate (205) is slidably matched with the limit rod (208).

2. The metal alloy intelligent control forging equipment according to claim 1, characterized in that: The forging hammer bracket (103) is provided with a transverse sliding groove, and the adjusting rotating rod (114) is slidably mounted in the sliding groove of the forging hammer bracket (103). The second adjusting motor (111) is fixedly mounted in the eccentric transmission rod (105), and the front end of the second adjusting motor (111) is fixedly mounted with an adjusting screw (112), and the adjusting screw (112) cooperates with the screw rod of the adjusting slider (113).

3. The metal alloy intelligent control forging equipment according to claim 1, characterized in that: A forging hammer (203) is fixedly mounted on the bottom of the counterweight cylinder (201), a connecting cover plate (207) is fixedly mounted on the top of the counterweight cylinder (201), the connecting cover plate (207) is fixedly mounted on the bottom of the adjusting slider (113), a limiting plate (206) is slidably mounted in a fixed groove at the front end of the limiting rod (208) in a transverse direction, and a compression spring is fixedly mounted between the limiting plate (206) and the limiting rod (208).

4. The metal alloy intelligent control forging equipment according to claim 3 is characterized in that: An adjusting handle (202) is installed at the front end of the counterweight cylinder (201) for transverse rotation, a push plate is fixedly installed at the rear end of the adjusting handle (202), an adjusting sliding plate (204) is installed in the counterweight cylinder (201) for transverse sliding, the front end of the adjusting sliding plate (204) is in contact with the push plate on the adjusting handle (202), and the rear end of the adjusting sliding plate (204) is in contact with the counterweight plate (205).

5. The metal alloy intelligent control forging equipment according to claim 1, characterized in that: A pair of second support rods (117) are fixedly mounted at the bottom of the support frame (101), a swing rod (118) is rotatably mounted inside the second support rod (117), a fixed plate (119) is fixedly mounted at the bottom of the swing rod (118) via a telescopic rod, a cleaning brush (120) is fixedly mounted between the two fixed plates (119), a tension spring is fixedly mounted between the top of the swing rod (118) and the second support rod (117), and adjustment sliders are fixedly mounted on both sides of the top of the counterweight cylinder (201), and the adjustment slider at the top of the counterweight cylinder (201) is slidably matched with the swing rod (118).

6. The metal alloy intelligent control forging equipment according to claim 1, characterized in that: A first adjusting motor (104) is fixedly mounted in the adjusting bracket (102), a screw is fixedly mounted on the first adjusting motor (104), an adjusting block (121) is fixedly mounted in the supporting frame (101), and the adjusting block (121) cooperates with the screw on the first adjusting motor (104).

7. The metal alloy intelligent control forging equipment according to claim 1, characterized in that: A pair of first support rods (116) are fixedly mounted on the bottom of the support frame (101), and the first support rods (116) are fixedly mounted on both sides of the forging base (3).

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