Tube drawing forming device for quartz tube production
By designing intelligent temperature regulation and tensile control devices in the production of quartz tubes, thermal stress and bending problems are solved, and the forming quality and production efficiency of quartz tubes are improved.
Patent Information
- Application Number
- CN202411686262.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-11-25
AI Technical Summary
In the production of quartz tubes, rapid cooling or uneven temperatures lead to thermal stress, reducing molding quality, and different tensile rates can easily lead to bending and forming defective products.
A pull-tube forming device for quartz tube production is designed, including molten plastic blow molding structure, temperature-regulated grooved structure and molded guide components. The temperature-regulated tank and PLC controller are used to monitor the temperature in real time, and the synchronous motor is driven by high temperature resistance and The stretch control component realizes uniform temperature adjustment and intelligent positioning of the stretching process, ensuring the stability and shape accuracy of the quartz tube during the molding process.
Through intelligent temperature adjustment and precise stretching control, the forming stability and shape accuracy of quartz tubes are improved, the generation of defective products is reduced, and product quality and production efficiency are improved.
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Figure CN119219317A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass tube drawing and forming, in particular to a tube drawing and forming device for producing quartz tubes. Background Art
[0002] Quartz tube is a special industrial technical glass made of silicon dioxide. It is a very good basic material. Quartz glass has a series of excellent physical and chemical properties. The forming technology of quartz glass tube is similar to that of ordinary glass tube. The glass tube forming technology is to guide the molten clarified and homogenized glass melt to the rotating glass tube forming tube supported by refractory materials under heat preservation. The glass tube forming tube has a certain inclination angle. The glass melt flows to the surface of the glass tube forming tube to form a uniform glass layer. After the glass layer wraps the glass tube forming tube, it flows down along the surface of the glass tube forming tube by gravity. In this state, glass bubbles are formed under the blowing of compressed air blown out of the air pipe in the glass tube forming tube, and glass is formed under the traction of external force.
[0003] However, in the prior art, during the tube drawing and forming operation for quartz tube production, rapid cooling or uneven temperature during subsequent forming cooling may cause thermal stress in the quartz tube, resulting in reduced quality of the formed quartz tube. In addition, during the stretching process, if the stretching rate is different, it is easy to cause the longer quartz tube to bend and form defective products. Therefore, it is necessary to propose a tube drawing and forming device for quartz tube production. Summary of the invention
[0004] The object of the present invention is to provide a tube drawing and forming device for quartz tube production, so as to solve the problem proposed in the above-mentioned background technology that during the tube drawing and forming operation for quartz tube production, rapid cooling or uneven temperature may cause thermal stress in the quartz tube during the subsequent forming cooling, resulting in reduced quality of the formed quartz tube, and during the stretching process, if the stretching rate is different, it is easy to cause the longer quartz tube to bend and form defective products.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tube drawing and forming device for producing quartz tubes, comprising a melt-blow molding structure, the side end of the melt-blow molding structure is connected to a temperature regulating slotted structure, the side end of the temperature regulating slotted structure is connected to a molding guide assembly, the side end of the molding guide assembly is installed with a quality inspection end, the side wall of the quality inspection end is installed with a PLC controller, the side end of the quality inspection end is installed with a position slotted cutting seat, the side end of the position slotted cutting seat is installed with a transverse linear rail, the interior of the transverse linear rail is slidably connected with a sliding saddle, the top of the sliding saddle is installed with a rotating disk structure, the top of the rotating disk structure is installed with a stretching control assembly, and a plurality of groups of photoelectric sensors are built-in around the port side of the quality inspection end; The molding guide assembly includes a temperature regulating tank body, the bottom of which is electrically connected to a temperature control detection feedback port, which is used to detect the internal temperature of the temperature regulating tank body and feed it back to the PLC controller for regulation. A guide tube is installed inside the temperature regulating tank body, and the left and right ends of the guide tube are respectively sealed and connected to the temperature regulating slot structure and the port of the quality inspection end. The inner circumference of the guide tube is evenly divided and equidistantly rotatably connected to multiple groups of adjustable high-temperature resistant swivels, and the sides of the multiple groups of adjustable high-temperature resistant swivels are evenly covered with An external gear ring is provided, and the sides of multiple groups of the adjusting high-temperature resistant rotating rings are penetrated by synchronous rotating rods, and the multiple groups of the adjusting high-temperature resistant rotating rings are respectively penetrated and connected with the bearing rings that form the stator and rotor structure inside the guide tube through the synchronous rotating rods. The inner wall surfaces of the multiple groups of the adjusting high-temperature resistant rotating rings are surrounded by four groups of grooves, and the insides of the four groups of grooves are installed with base plates. The top of the base plate is fastened with multiple groups of return damping springs, and the tops of the multiple groups of return damping springs are installed with guide edges. The guide edges are slidably connected to the thermal stress grooves on the peripheral sides of the quartz tube being formed.
[0006] Preferably, a protective motor frame is installed on the inner side of the temperature regulating tank body, and a high-temperature resistant driving synchronous motor is installed inside the protective motor frame. The output end of the high-temperature resistant driving synchronous motor is connected to a synchronous long rotating shaft rod, and the outer circumference of the synchronous long rotating shaft rod is evenly divided and equidistantly sleeved with rotating teeth, and the rotating teeth are meshingly connected with an outer gear ring. The high-temperature resistant driving synchronous motor is connected to the signals of a plurality of photoelectric sensors and a PLC controller.
[0007] Preferably, the stretching control assembly includes a load-bearing support column, the top side of the load-bearing support column is fastened with an electric telescopic guide rod connecting frame, the side surface of the load-bearing support column is fastened with a reinforcing support rod, the top of the reinforcing support rod and the bottom of the front end of the guide rod of the electric telescopic guide rod connecting frame are fastened and supported, a horizontal fine-tuning controller is installed inside the front end of the electric telescopic guide rod connecting frame, and the side end of the horizontal fine-tuning controller is fastened with a rotating motor box.
[0008] Preferably, the side end of the rotating motor box is fastened with a protective connecting plate, and four groups of miniature electromagnetic guide rods are embedded around the inner circumference of the protective connecting plate. The side ends of the four groups of miniature electromagnetic guide rods are fastened with racks, and the top of the rack is meshed with a regulating gear. The side end of the regulating gear is integrally formed with a connecting curved rod, and four groups of side frames are arranged around the side surface of the protective connecting plate.
[0009] Preferably, the top end of the connecting bent rod is fastened with a rotating claw, and a buckle end is arranged at the front end of the rotating claw. The buckle end is butt-jointed with the inner edge of the heat stress groove on the peripheral side of the quartz tube during molding, and the rotating claw is rotatably connected to the side of the protective connecting plate through a rotating bottom rotating column.
[0010] Preferably, a protection drive motor is installed on the side end of the protection connecting plate, the output end of the protection drive motor is connected to a gear group, the axial end of the output gear of the gear group is connected to a screw rod, four guide rods are installed on the circumferential side of the protection drive motor, the side ends of the screw rod and the four guide rods are connected to bearing connectors, the outer circumferential sides of the screw rod and the four guide rods are slidably connected with a rotating hinge, the side end of the rotating hinge is hinged with a force-bearing rod, the side end of the force-bearing rod is hinged with an expansion rod, and the side end of the expansion rod is fastened with an arc-shaped abutment plate.
[0011] Preferably, a guide gas rod is mounted on the top side of the quality inspection end, a rail groove frame is fastened to the top wall surface of the quality inspection end, and a positioning frame is slidably connected to the interior of the rail groove frame.
[0012] Preferably, the side end of the guide air rod is fastened to the side of the positioning frame, and a micro-drilling structure is embedded in the side of the positioning frame.
[0013] Preferably, the back side end of the quality inspection end is fastened to an L-support plate frame, the side bottom wall surface of the L-support plate frame is fastened to an electric lifting rod, and the bottom of the electric lifting rod is installed at a laser cutting end.
[0014] Preferably, a longitudinal short linear rail is installed on the side end of the transverse linear rail, and a discharge guide groove is slidably connected to the top of the longitudinal short linear rail.
[0015] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, with the cooperation of the forming guide component, the quartz tube enters the guide tube inside the temperature regulating tank during the stretching process, so that the built-in temperature control detection feedback port continuously monitors the temperature inside the temperature regulating tank, and transmits the data to the PLC controller in real time. When the monitored temperature deviates from the set value, the PLC controller makes timely adjustments according to the deviation size, and then the guide tube guides the quartz tube in the forming process to move under the action of the above-mentioned stretching control component. After that, the PLC controller sends a start signal to the high-temperature resistant driving synchronous motor, and the high-temperature resistant driving synchronous motor starts, and the synchronous long rotating shaft rod at its output end rotates accordingly, and the rotating teeth on the synchronous long rotating shaft rod mesh with the outer gear ring of the high-temperature resistant adjusting ring, and the high-temperature resistant adjusting ring is located on the side of the guide tube through the rotation of the rotating teeth to adjust the angle, which is convenient for cooperating with multiple groups of photoelectric sensors. The sensor continuously monitors the forming state of the quartz tube, so that the guide edge can be aligned with the position of the preset heat stress groove on the outer peripheral side of the quartz tube, and the heat stress groove opened on the outer peripheral surface of the quartz tube is dynamically adjusted by using the guide edge, that is, when the stretching control component is used to stretch the quartz tube, when the formed quartz tube is overgrown and causes subsequent deviation, the forming guide component is adjusted, and after forming an alignment guide with the stretching control component, it is stretched at a uniform speed, and then, under the cooperation of adjusting the slot on the inner wall of the high-temperature swivel and the bottom plate, the return damping spring and the guide edge, the heat stress groove opened on the peripheral side of the above-mentioned quartz tube is reinforced, and at the same time, the guide edge is slidably connected with the heat stress groove on the peripheral side of the quartz tube during forming, so as to realize the intelligent positioning and stretching of the quartz tube during the stretching process, and improve the stability and shape accuracy of the quartz tube during the forming process.
[0016] 2. In the present invention, the electric telescopic guide rod connecting frame is adjusted according to the signal control instruction of the PLC controller through the electric telescopic guide rod inside the connecting frame, and the position of the position horizontal fine-tuning controller is adjusted, and the stretching control component is finely adjusted in the horizontal direction to ensure that the stretching control component is accurately aligned with the quartz tube after the heat treatment tank is opened. Then, the motor in the rotating motor box is started to drive the protective connecting disk to rotate, and the micro electromagnetic guide rod is energized to apply a driving force to the rack, so as to realize the rotation and positioning of the rotating claw by adjusting the linkage of the gear and the connecting curved rod, so that the buckle end of the rotating claw is aligned with the peripheral side of the quartz tube. The internal edges of the heat-stressing groove are butted against each other, and appropriate torque is used to ensure the stable grip of the quartz tube during the stretching process. The protective drive motor is started, and the screw rod is driven to rotate through the gear set, so that the rotating hinge, under the action of the screw rod and the guide rod, causes the force-bearing rod and the expansion rod to move relative to each other, and the arc-shaped abutment plate expands outward, exerting uniform pressure on the quartz tube to ensure the shape and dimensional accuracy during the stretching process, and it is convenient for the stretching control component to form a uniform position movement under the cooperation of the sliding saddle and the transverse linear rail, so that the quartz tube is stretched in the length direction to form the required size and shape, thereby ensuring product quality while improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of a main view of a tube drawing and forming device for producing quartz tubes according to the present invention; Figure 2 It is a schematic structural diagram of another angle of the main body of a tube drawing and forming device for producing quartz tubes of the present invention; Figure 3 This is a schematic diagram of the installation position structure of a stretching control component in a tube drawing and forming device for producing a quartz tube according to the present invention; Figure 4 It is a structural schematic diagram of a stretching control component in a tube drawing and forming device for producing a quartz tube according to the present invention; Figure 5 The invention relates to a tube drawing and forming device for producing a quartz tube Figure 4 A schematic diagram of the enlarged structure at point A; Figure 6 It is a partial structural schematic diagram of a stretching control component in a tube drawing and forming device for producing a quartz tube according to the present invention; Figure 7 It is a schematic diagram of the internal cross-sectional structure of a forming guide assembly in a tube drawing and forming device for producing a quartz tube according to the present invention; Figure 8 It is a schematic diagram of the internal structure of a forming guide assembly in a tube drawing and forming device for producing a quartz tube according to the present invention; Fig. 9 It is a schematic diagram of a partially separated structure of a forming guide assembly in a tube drawing and forming device for producing a quartz tube according to the present invention; Fig.10 The invention relates to a tube drawing and forming device for producing a quartz tube Fig. 9 Schematic diagram of the enlarged structure at B.
[0018] In the figure: 1. Melt-blow molding structure; 2. Temperature adjustment slotting structure; 3. Forming guide assembly; 301. Temperature adjustment tank; 302. Temperature control detection feedback port; 303. Guide tube; 304. Adjustment of high temperature resistant swivel; 305. Protection motor frame; 306. High temperature resistant drive synchronous motor; 307. Synchronous long rotating shaft rod; 308. Rotating gear; 309. External gear ring; 3010. Slotting; 3011. Synchronous rotating rod; 3012. Guide edge; 3013. Back force damping spring; 3014. Bottom plate; 4. Quality inspection end; 5. PLC controller; 6. Position slotting cutting seat; 7. Horizontal linear rail; 8. Sliding saddle; 9. Rotating disk structure; 10. Stretch control assembly; 101. Load-bearing support column; 102. Strengthening support rod; 103. Electric Telescopic guide rod connecting frame; 104, horizontal fine-tuning controller; 105, rotating motor box; 106, protective connecting plate; 107, rotating buckle claw; 108, buckle end; 109, connecting curved rod; 1010, protective drive motor; 1011, regulating gear; 1012, rack; 1013, side frame; 1014, micro electromagnetic guide rod; 1015, expansion rod; 1016, force rod; 1017, arc abutment plate; 1018, gear set; 1019, screw rod; 1091, guide rod; 1092, rotating hinge; 11, longitudinal short line rail; 12, discharge guide groove; 13, L support plate frame; 14, electric lifting rod; 15, position laser cutting end; 16, guide air rod; 17, rail groove frame; 18, positioning frame; 19, micro drilling structure. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Reference Figure 1 - Fig.10As shown: a tube drawing and forming device for quartz tube production, comprising a melt blow molding structure 1, the side end of the melt blow molding structure 1 is connected to a temperature regulating slot structure 2, the side end of the temperature regulating slot structure 2 is connected to a molding guide assembly 3, the side end of the molding guide assembly 3 is installed with a quality inspection end 4, the side wall of the quality inspection end 4 is installed with a PLC controller 5, the side end of the quality inspection end 4 is installed with a position slot cutting seat 6, the side end of the position slot cutting seat 6 is installed with a transverse linear rail 7, the interior of the transverse linear rail 7 is slidably connected with a sliding saddle 8, the top of the sliding saddle 8 is installed with a rotating disk structure 9, the top of the rotating disk structure 9 is installed with a stretching control assembly 10, and a plurality of groups of photoelectric sensors are built-in around the port side of the quality inspection end 4; the molding guide assembly 3 comprises a temperature regulating tank body 301, the bottom of the temperature regulating tank body 301 is electrically connected with a temperature control detection feedback port 302, the temperature control detection feedback port 302 is used to detect the internal temperature of the temperature regulating tank body 301 and feed back to the PLC controller 5 for regulation, the temperature A guide tube 303 is installed inside the temperature adjustment tank 301, and the left and right ends of the guide tube 303 are sealed and connected to the ports of the temperature adjustment slot structure 2 and the quality inspection end 4 respectively. The inner circumference of the guide tube 303 is equally divided and rotatably connected to multiple groups of adjustable high-temperature resistant rotating rings 304, and the sides of the multiple groups of adjustable high-temperature resistant rotating rings 304 are sleeved and connected with external gear rings 309. The sides of the multiple groups of adjustable high-temperature resistant rotating rings 304 are penetrated and connected with synchronous rotating rods 3011, and the multiple groups of adjustable high-temperature resistant rotating rings 304 are synchronously connected. The rotating rod 3011 is respectively connected with the bearing ring of the stator and rotor structure formed inside the guide tube 303, and four groups of slots 3010 are arranged around the inner wall surface of the multiple groups of adjustable high-temperature resistant rotating rings 304. The bottom plate 3014 is installed inside the four groups of slots 3010, and the top of the bottom plate 3014 is fastened with multiple groups of return damping springs 3013. The top of the multiple groups of return damping springs 3013 is installed with a guide edge 3012, and the guide edge 3012 is slidably connected to the thermal stress groove on the peripheral side of the quartz tube being formed.
[0021] according to Figure 7 - Fig. 9As shown, a protective motor frame 305 is installed on the inner side of the temperature regulating tank 301, and a high-temperature resistant driving synchronous motor 306 is installed inside the protective motor frame 305. The output end of the high-temperature resistant driving synchronous motor 306 is connected to a synchronous long rotating shaft rod 307, and the outer circumference of the synchronous long rotating shaft rod 307 is evenly divided and equidistantly sleeved with rotating teeth 308. The rotating teeth 308 and the outer gear ring 309 are meshingly connected. The high-temperature resistant driving synchronous motor 306 is connected through multiple groups of photoelectric sensors and PLC controller 5 signals, so that the built-in temperature control detection feedback port 302 continuously monitors the temperature in the temperature regulating tank 301 and transmits the data to the PLC controller 5 in real time. When the monitored temperature deviates from the set value, the PLC controller 5 makes timely adjustments according to the deviation size, and the PLC controller 5 sends a start signal to the high-temperature resistant driving synchronous motor 306. The synchronous motor 306 is driven to start, and the synchronous long rotating shaft rod 307 at its output end rotates accordingly, and the rotating teeth 308 on the synchronous long rotating shaft rod 307 are meshed with the outer tooth ring 309 of the adjusting high temperature resistant rotating ring 304, and the rotating teeth 308 are used to drive the adjusting high temperature resistant rotating ring 304 to rotate on the guide tube 303, so as to cooperate with multiple groups of photoelectric sensors to continuously monitor the forming state of the quartz tube. After the quartz tube is heated by uniform temperature control in the temperature regulating slotted structure 2, a heat stress groove is opened on the outer peripheral surface of the quartz tube, and the heat stress groove opened on the outer peripheral surface of the quartz tube is dynamically adjusted by the guide edge 3012, that is, when the stretching control component 10 is used to stretch the quartz tube, when the molded quartz tube is overgrown and causes subsequent deviation, the molding guide component 3 is adjusted, and forms an alignment guide with the stretching control component 10, and then is stretched at a uniform speed.
[0022] according to Figure 1 - Figure 4 As shown, the stretching control component 10 includes a bearing support column 101, and the top side of the bearing support column 101 is fastened with an electric telescopic guide rod connecting frame 103, and the side surface of the bearing support column 101 is fastened with a reinforcing support rod 102, and the top of the reinforcing support rod 102 and the bottom of the front end of the guide rod of the electric telescopic guide rod connecting frame 103 are fastened and supported, and a horizontal fine-tuning controller 104 is installed inside the front end of the electric telescopic guide rod connecting frame 103, and the side end of the horizontal fine-tuning controller 104 is fastened with a rotating motor box 105, so that the electric telescopic guide rod connecting frame 103 adjusts the position of the horizontal fine-tuning controller 104 according to the signal control instruction of the PLC controller 5 through the electric telescopic guide rod inside it, and makes slight horizontal adjustments to the stretching control component 10 to ensure that the stretching control component 10 is accurately aligned with the quartz tube.
[0023] according to Figure 4 and Figure 6As shown, the side end of the rotating motor box 105 is fastened with a protective connecting disk 106, and four groups of miniature electromagnetic guide rods 1014 are embedded around the inner circumference of the protective connecting disk 106. The side ends of the four groups of miniature electromagnetic guide rods 1014 are fastened with a rack 1012, and the top of the rack 1012 is meshed and connected with a regulating gear 1011. The side end of the regulating gear 1011 is integrally formed with a connecting bent rod 109, and four groups of side frames 1013 are arranged around the side surface of the protective connecting disk 106. Then, the motor in the rotating motor box 105 is started to drive the protective connecting disk 106 to rotate, and the miniature electromagnetic guide rods 1014 are energized to apply a driving force to the rack 1012, so as to realize the rotation and positioning of the rotating claw 107 through the linkage of the regulating gear 1011 and the connecting bent rod 109.
[0024] according to Figure 4 As shown, the top end of the connecting curved rod 109 is fastened with a rotating claw 107, and a buckle end 108 is set at the front end of the rotating claw 107, and the buckle end 108 is docked with the inner edge of the heat stress groove on the peripheral side of the quartz tube during molding. The rotating claw 107 is rotatably connected to the side of the protective connecting plate 106 by rotating the bottom rotating column, and the buckle end 108 of the rotating claw 107 is docked with the inner edge of the heat stress groove on the peripheral side of the quartz tube. Through appropriate torque, the stable grip of the quartz tube is ensured during the stretching process, so that as the stretching control component 10 moves, the quartz tube is stretched in the length direction to form the desired size and shape.
[0025] according to Figure 4 As shown, a protective drive motor 1010 is installed at the side end of the protective connection plate 106, a gear set 1018 is connected to the output end of the protective drive motor 1010, a screw 1019 is connected to the output gear axial end of the gear set 1018, four guide rods 1091 are installed on the peripheral side of the protective drive motor 1010, the side ends of the screw 1019 and the four guide rods 1091 are connected to bearing connectors, the outer peripheral sides of the screw 1019 and the four guide rods 1091 are slidably connected with a rotating hinge 1092, and the side end hinge of the rotating hinge 1092 is It is connected to a force-bearing rod 1016, the side end of which is hinged with an expansion rod 1015, and the side end of the expansion rod 1015 is fastened with an arc-shaped abutment plate 1017. Then, the protective drive motor 1010 is started, and the screw rod 1019 is driven to rotate through the gear set 1018, so that the rotating hinge 1092, under the action of the screw rod 1019 and the guide rod 1091, causes relative movement between the force-bearing rod 1016 and the expansion rod 1015, and the arc-shaped abutment plate 1017 expands outward, exerting uniform pressure on the quartz tube to ensure the shape and size accuracy during the stretching process.
[0026] according to Figure 2 and Figure 3As shown, a guide gas rod 16 is installed on the top side of the quality inspection end 4, and a track groove frame 17 is fastened to the top wall surface of the quality inspection end 4. A positioning frame 18 is slidably connected inside the track groove frame 17. The formed quartz tube is stretched by the above-mentioned stretching control component 10 and sent to the quality inspection end 4, and the guide gas rod 16 and the positioning frame 18 cooperate to facilitate guiding the quartz tube to the preset cutting position in the position slot cutting seat 6, and the guide gas rod 16 drives the positioning frame 18 to slide and adjust inside the track groove frame 17.
[0027] according to Figure 4 As shown, the side end of the guide air rod 16 is fastened to the side of the positioning frame 18, and a micro-drilling structure 19 is embedded in the side of the positioning frame 18. After the positioning frame 18 slides on the rail groove frame 17, the micro-drilling structure 19 stops at the correct cutting position of the quartz tube, so that the micro-drilling structure 19 performs prestressed drilling processing on the cutting points of the quartz tube in turn.
[0028] according to Figure 1 - Figure 3 As shown, the back side end of the quality inspection end 4 is fastened with an L-support plate frame 13, and the bottom wall surface of the side end of the L-support plate frame 13 is fastened with an electric lifting rod 14. The bottom of the electric lifting rod 14 is installed with a position laser cutting end 15, and then the electric lifting rod 14 drives the position laser cutting end 15 to descend above the quartz tube. The position laser cutting end 15 accurately cuts the quartz tube according to the preset length parameters to ensure that the length of each section of the quartz tube meets the standard. The position laser cutting end 15 can be installed on the annular guide rail according to actual needs, so that it can form an effective cut around the quartz tube during the cutting process.
[0029] according to Figure 1 - Figure 3 As shown, a longitudinal short rail 11 is installed at the side end of the transverse rail 7, and a discharge guide groove 12 is slidably connected to the top of the longitudinal short rail 11. The cut quartz tube segments automatically slide into the discharge guide groove 12 through the cooperation of the transverse rail 7 and the longitudinal short rail 11 to complete the collection of the finished products, and the above-mentioned stretching control component 10 with quality deviation drives the stretched and fixed quartz tube to be placed in the storage guide groove on the other side.
[0030] The wiring diagram of the high temperature resistant drive synchronous motor 306, PLC controller 5, rotating disk structure 9, horizontal fine-tuning controller 104, protective drive motor 1010 and photoelectric sensor in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring layout of the high temperature resistant drive synchronous motor 306, PLC controller 5, rotating disk structure 9, horizontal fine-tuning controller 104, protective drive motor 1010 and photoelectric sensor are no longer explained in detail.
[0031] The use method and working principle of the device are as follows: First, when the quartz tube is produced by drawing and forming, the raw material is heated to a molten state in the melt blow molding structure 1, ready for the next step of blow molding, and then the molten raw material passes through the temperature regulating slotting structure 2, and the temperature of the raw material is adjusted by the temperature regulating slotting structure 2 to ensure that it is within the ideal molding temperature range. The raw material can also be preset with a heat-resisting slot to prepare for subsequent molding and cutting. Then, the electric telescopic guide rod connecting frame 103 adjusts the position of the horizontal fine-tuning controller 104 through the electric telescopic guide rod inside it according to the signal control instruction of the PLC controller 5, and makes a slight horizontal adjustment to the stretching control component 10 to ensure that the stretching control component 10 is aligned with the heat-resisting slot after opening. The quartz tube is accurately aligned, and then the motor in the rotating motor box 105 is started, driving the protective connecting plate 106 to rotate, and the micro electromagnetic guide rod 1014 is energized to apply a driving force to the rack 1012, so that the rotation and positioning of the rotating claw 107 can be achieved through the linkage of the regulating gear 1011 and the connecting curved rod 109, so that the buckle end 108 of the rotating claw 107 is docked with the inner edge of the thermal stress groove on the side of the quartz tube. Through appropriate torque, the stable grip of the quartz tube during the stretching process is ensured, and the protective driving motor 1010 is started, and the screw rod 1019 is driven to rotate through the gear set 1018, so that the rotating hinge 1092, under the action of the screw rod 1019 and the guide rod 1091, causes the force-bearing rod 1016 and the expansion rod 1015 to generate relative The arc-shaped abutment plate 1017 expands outward, exerting uniform pressure on the quartz tube to ensure the shape and size accuracy during the stretching process, so that the stretching control component 10 forms a uniform position movement under the cooperation of the sliding saddle 8 and the transverse linear rail 7, so that the quartz tube is stretched in the length direction to form the required size and shape, and then the quartz tube enters the guide tube 303 inside the temperature regulating tank 301 during the stretching process, so that the built-in temperature control detection feedback port 302 continuously monitors the temperature inside the temperature regulating tank 301, and transmits the data to the PLC controller 5 in real time. When the monitored temperature deviates from the set value, the PLC controller 5 makes timely adjustments according to the deviation size, and then the guide tube 303 guides the quartz tube in the molding process to move upward. The stretching control component 10 moves under the action of the stretching control component 10, and then the PLC controller 5 sends a start signal to the high temperature resistant driving synchronous motor 306, the high temperature resistant driving synchronous motor 306 is started, and the synchronous long rotating shaft rod 307 at its output end rotates accordingly, and the rotating teeth 308 on the synchronous long rotating shaft rod 307 are meshed with the outer tooth ring 309 of the adjusting high temperature resistant rotating ring 304, and the high temperature resistant rotating ring 304 is located on the side of the guide tube 303 through the rotation of the rotating teeth 308. The angle is adjusted, which is convenient for cooperating with multiple groups of photoelectric sensors to continuously monitor the forming state of the quartz tube, so that the guide edge 3012 can be aligned with the position of the preset heat stress groove on the outer peripheral side of the quartz tube, and the heat stress groove opened on the outer peripheral side surface of the quartz tube is dynamically adjusted by using the guide edge 3012.That is, when the stretching control component 10 is used to stretch the quartz tube, if the molded quartz tube grows too much and causes subsequent deviation, the molding guide component 3 is adjusted and forms an alignment guide with the stretching control component 10, and then is stretched at a uniform speed. Then, the groove 3010 on the inner wall of the high-temperature resistant swivel 304 is adjusted to cooperate with the bottom plate 3014, the return damping spring 3013 and the guide edge 3012 to reinforce the thermal stress groove opened on the periphery of the above-mentioned quartz tube. At the same time, the guide edge 3012 is slidably connected with the thermal stress groove on the periphery of the quartz tube being molded to ensure the stability and shape accuracy of the quartz tube during the molding process. The formed quartz tube passes through the other end of the guide tube 303 and enters the quality inspection end 4 for subsequent quality inspection and processing. Thereafter, when the inspected quartz tube is stretched and guided to the position slotted cutting seat 6, it is in a preset cutting position. After that, the guide air rod 16 drives the positioning frame 18 to slide and adjust inside the rail groove frame 17. After the position information is positioned by using the position slot cutting seat 6 and the positioning frame 18, the micro-drilling structure 19 stops at the correct cutting position of the quartz tube. Then the micro-drilling structure 19 performs prestressed drilling on the cutting points of the quartz tube in turn. Then the electric lifting rod 14 drives the position laser cutting end 15 to descend above the quartz tube. The position laser cutting end 15 accurately cuts the quartz tube according to the preset length parameters to ensure that the length of each section of the quartz tube meets the standard. The cut quartz tube section automatically slides into the discharge guide groove 12 through the cooperation of the horizontal linear rail 7 and the longitudinal short linear rail 11 to complete the collection of the finished product. The above-mentioned stretching control component 10 with quality deviation drives the stretched and fixed quartz tube to be placed in the storage guide groove on the other side.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tube drawing and forming device for producing quartz tubes, characterized in that: The invention comprises a melt blow molding structure (1), wherein the side end of the melt blow molding structure (1) is connected to a temperature regulating slotted structure (2), the side end of the temperature regulating slotted structure (2) is connected to a molding guide assembly (3), the side end of the molding guide assembly (3) is installed with a quality inspection end (4), the side wall of the quality inspection end (4) is installed with a PLC controller (5), the side end of the quality inspection end (4) is installed with a position slotted cutting seat (6), the side end of the position slotted cutting seat (6) is installed with a transverse linear rail (7), the interior of the transverse linear rail (7) is slidably connected with a sliding saddle (8), the top of the sliding saddle (8) is installed with a rotating disk structure (9), the top of the rotating disk structure (9) is installed with a stretching control assembly (10), and a plurality of groups of photoelectric sensors are built-in around the port side of the quality inspection end (4); The molding guide assembly (3) comprises a temperature regulating tank (301), the bottom of which is electrically connected to a temperature control detection feedback port (302), the temperature control detection feedback port (302) being used to detect the internal temperature of the temperature regulating tank (301) and to feed back to a PLC controller (5) for regulation, a guide tube (303) being installed inside the temperature regulating tank (301), the left and right ends of the guide tube (303) being respectively sealed and connected to the ports of the temperature regulating slotted structure (2) and the quality inspection end (4), the inner circumference of the guide tube (303) being equally divided and equidistantly rotatably connected to a plurality of groups of adjustable high temperature resistant swivels (304), the sides of the plurality of groups of the adjustable high temperature resistant swivels (304) being sleeved and connected to the outer sides of the outer teeth rings (303) 09), the sides of the multiple groups of the adjusting high temperature resistant rotating rings (304) are penetrated and connected with synchronous rotating rods (3011), and the multiple groups of the adjusting high temperature resistant rotating rings (304) are respectively penetrated and connected with the bearing rings forming the stator and rotor structures inside the guide tube (303) through the synchronous rotating rods (3011), the inner wall surfaces of the multiple groups of the adjusting high temperature resistant rotating rings (304) are surrounded by four groups of slots (3010), the interiors of the four groups of the slots (3010) are installed with a bottom plate (3014), the top of the bottom plate (3014) is fastened with multiple groups of return damping springs (3013), the tops of the multiple groups of the return damping springs (3013) are installed with guide edges (3012), and the guide edges (3012) are slidably connected to the thermal stress grooves on the peripheral sides of the quartz tube in the molding.
2. The tube drawing and forming device for producing quartz tubes according to claim 1, characterized in that: A protective motor frame (305) is installed on the inner side of the temperature regulating tank (301), and a high temperature resistant synchronous drive motor (306) is installed inside the protective motor frame (305). The output end of the high temperature resistant synchronous drive motor (306) is connected to a long synchronous rotating shaft (307), and rotating teeth (308) are sleeved and connected at equal intervals on the outer circumference of the long synchronous rotating shaft (307). The rotating teeth (308) and the outer gear ring (309) are meshingly connected. The high temperature resistant synchronous drive motor (306) is connected to the PLC controller (5) through a plurality of groups of photoelectric sensors and signals.
3. The tube drawing and forming device for producing quartz tubes according to claim 1, characterized in that: The stretch control assembly (10) comprises a load-bearing support column (101), the top side of the load-bearing support column (101) is fastened to an electric telescopic guide rod connecting frame (103), the side surface of the load-bearing support column (101) is fastened to a reinforcing support rod (102), the top of the reinforcing support rod (102) and the bottom of the front end of the guide rod of the electric telescopic guide rod connecting frame (103) are fastened and supported, a horizontal fine-tuning controller (104) is installed inside the front end of the electric telescopic guide rod connecting frame (103), and the side end of the horizontal fine-tuning controller (104) is fastened to a rotating motor box (105).
4. The tube drawing and forming device for producing quartz tubes according to claim 3, characterized in that: The side end of the rotating motor box (105) is fastened to a protective connecting disk (106), and four groups of miniature electromagnetic guide rods (1014) are embedded around the inner circumference of the protective connecting disk (106). The side ends of the four groups of miniature electromagnetic guide rods (1014) are fastened to racks (1012), and the top of the racks (1012) is meshingly connected to a regulating gear (1011), and the side end of the regulating gear (1011) is integrally formed with a connecting curved rod (109), and four groups of side frames (1013) are arranged around the side surface of the protective connecting disk (106).
5. The tube drawing and forming device for producing quartz tubes according to claim 4, characterized in that: The top end of the connecting bent rod (109) is tightly connected to a rotating claw (107), the front end of the rotating claw (107) is provided with a buckle end (108), the buckle end (108) is butt-jointed with the inner edge of the heat stress groove on the peripheral side of the quartz tube being formed, and the rotating claw (107) is rotatably connected to the side of the protective connection plate (106) by rotating the bottom rotating column.
6. The tube drawing and forming device for producing quartz tubes according to claim 4, characterized in that: A protection drive motor (1010) is installed at the side end of the protection connection plate (106); a gear set (1018) is connected to the output end of the protection drive motor (1010); a screw rod (1019) is connected to the axial end of the output gear of the gear set (1018); four guide rods (1091) are installed on the circumferential side of the protection drive motor (1010); bearing connectors are connected to the side ends of the screw rod (1019) and the four guide rods (1091); a rotating hinge (1092) is slidably connected to the outer circumferential side of the screw rod (1019) and the four guide rods (1091); a force-bearing rod (1016) is hinged to the side end of the force-bearing rod (1016); an expansion rod (1015) is hinged to the side end of the expansion rod (1015); and an arc-shaped abutment plate (1017) is fixedly connected to the side end of the expansion rod (1015).
7. The tube drawing and forming device for producing quartz tubes according to claim 1, characterized in that: A guide gas rod (16) is mounted on the top side of the quality inspection end (4), a rail groove frame (17) is fixedly connected to the top wall surface of the quality inspection end (4), and a positioning frame (18) is slidably connected inside the rail groove frame (17).
8. The tube drawing and forming device for producing quartz tubes according to claim 7, characterized in that: The side end of the guide air rod (16) is tightly connected to the side of the positioning frame (18), and a micro-drilling structure (19) is embedded in the side of the positioning frame (18).
9. The tube drawing and forming device for producing quartz tubes according to claim 1, characterized in that: The back side end of the quality inspection end (4) is fastened to an L-support plate frame (13), the side bottom wall surface of the L-support plate frame (13) is fastened to an electric lifting rod (14), and the bottom of the electric lifting rod (14) is provided with a laser cutting end (15).
10. The tube drawing and forming device for producing quartz tubes according to claim 1, characterized in that: A longitudinal short linear rail (11) is installed at the side end of the transverse linear rail (7), and a discharge guide groove (12) is slidably connected to the top of the longitudinal short linear rail (11).
Citation Information
Patent Citations
Efficient high-precision quartz glass tube forming process
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