Phenyi granulator

By combining the horizontal reciprocating cutting blade with the guide plate and the twin-screw feeding system, the problem of easy damage to the cutting blade and conveyor belt in the tapioca pelletizer is solved, and the cutting blade is not easily damaged and the conveyor belt is stable.

CN119281218AInactive Publication Date: 2025-01-10NEWTASTY (ZHEJIANG) BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411347912.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The cutting blades and conveyor belts of existing tapioca pearl pelletizers are easily damaged, affecting their service life.

Method used

The cutting blade, which uses horizontal reciprocating motion, works in conjunction with the guide plate and a twin-screw feeding system to ensure that the cutting blade is not easily damaged and that the feeding is stable.

Benefits of technology

It extends the service life of the cutting blade and conveyor belt, avoids the phenomenon of the cutting blade scratching the conveyor belt, and achieves stable cutting of tapioca pearls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a tapioca ball granulator which comprises a rack, a feeding bin, a cutting mechanism, a material guide plate and a conveying belt, the feeding bin is installed on the rack, an extrusion pipe is arranged at the discharging end of the feeding bin, a discharging bin is arranged at the feeding end of the feeding bin, at least one screw is arranged in the feeding bin and connected with a power device located outside the feeding bin, and the cutting mechanism is connected with the power device. The feeding bin is connected with a dry powder box, and a narrow-strip-shaped discharging opening is formed in the bottom of the dry powder box. The cutting knife horizontally reciprocates, and the cutting knife is matched with the material guide plate, so that the cutting knife is not easy to damage, the conveying belt is not scratched, and the service life of the cutting knife and the service life of the conveying belt are guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of food, in particular to the technical field of tapioca pearl granulators. Background Art

[0002] The pearls in bubble tea are also called tapioca pearls. They are generally made from starch powders such as tapioca flour and glutinous rice flour with certain other auxiliary ingredients added. Due to their large usage, they are generally produced in batches by machinery. In the production process, it is generally necessary to first prepare the masterbatch, then shape the masterbatch, and then go through the steps of steaming, cooling, and packaging. The masterbatch is generally made using a pelletizer.

[0003] The existing patent CN220499228U discloses a pelletizing device for taro ball production, in which pelletizing is performed on a conveyor belt. Since the cutting knife used for pelletizing is relatively sharp, after long-term use, the cutting knife is likely to damage the conveyor belt, affecting the service life of the conveyor belt.

[0004] The existing patent CN218534688U discloses a pelletizing device for producing water taro balls, wherein the pelletizing is performed on a cutting board. When cutting, the cutting board collides with the cutting board, and the cutting blade is easily damaged by the collision, which affects the service life of the cutting blade. Summary of the invention

[0005] The purpose of the present invention is to solve the problems in the prior art and to provide a tapioca pearl pelletizer, which can automatically pelletize starch strips without damaging the cutting blade and the conveyor belt.

[0006] To achieve the above-mentioned purpose, the present invention proposes a tapioca pelletizer, comprising a frame, a feeding bin, a cutting mechanism, a guide plate, and a conveyor belt. The frame is equipped with a feeding bin, the discharge end of the feeding bin is provided with an extrusion tube, the feed end of the feeding bin is provided with a discharge bin, at least one screw is provided inside the feeding bin, the screw is connected to a power device located outside the feeding bin, a dry powder box is connected to the feeding bin, a narrow strip-shaped discharge port is provided at the bottom of the dry powder box, the extrusion tube extends into the discharge port, a downwardly inclined guide plate is installed on the frame, a conveyor belt is provided below the discharge end of the guide plate, the feed end of the guide plate is located directly below the extrusion tube, and a cutting mechanism is installed on the frame, the cutting mechanism includes a cutting knife that performs horizontal reciprocating motion, the cutting knife is located between the extrusion tube and the guide plate, and the blade of the cutting knife contacts the upper end surface of the guide plate.

[0007] Preferably, two blocking bars are provided above the conveyor belt, and the two blocking bars are respectively located on both sides of the conveyor belt.

[0008] Preferably, blocking plates are provided on both sides of the material guide plate.

[0009] Preferably, the extrusion tube is horizontally arranged, there are several extrusion tubes, the length direction of the discharge port is consistent with the arrangement direction of the extrusion tubes, and the distance between the inner wall of the discharge port aligned with the extrusion tube and the extrusion tube is greater than the inner diameter of the extrusion tube.

[0010] Preferably, the discharge bin is funnel-shaped.

[0011] Preferably, two screws are installed in the feeding bin, the spiral directions of the two screws are opposite, and the two screws are parallel to each other. The power device is composed of a first motor and a gearbox. The first motor is connected to the input shaft of the gearbox. The gearbox has two output shafts, and the two output shafts are respectively connected to the two screws. The power device drives the two screws to move in opposite directions synchronously.

[0012] Preferably, the cutting mechanism consists of a mounting frame, rollers, belts, guide rods, sliders, and a cutting knife. The mounting frame is fixed on the frame, and two horizontally arranged guide rods are installed on the mounting frame. The two guide rods are parallel to each other. Two identical rollers are installed on the mounting frame, and the central axes of the two rollers are located in the same horizontal plane. The central axes of the two rollers are parallel. One of the rollers is connected to a second motor, and the second motor drives the connected roller to rotate forward and reverse periodically. The belt is sleeved on the two rollers. There is at least one slider, and each slider is provided with a plurality of guide holes corresponding to the guide rods one by one. The guide rods pass through the corresponding guide holes. The slider is fixed to the upper half or the lower half of the belt, and the cutting knife is fixedly connected to all the sliders.

[0013] Beneficial effects of the present invention: The present invention makes the cutting knife move horizontally back and forth, and the cutting knife is matched with the material guide plate, so that the cutting knife is not easily damaged and will not scratch the conveyor belt, thereby ensuring the service life of the cutting knife and the conveyor belt; the setting of the double screw makes the raw material transportation more stable and continuous, and it is not easy to break the material.

[0014] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view of the first embodiment of the tapioca pearl pelletizer of the present invention; Figure 2 It is a partial top view of the second embodiment of the tapioca pearl pelletizer of the present invention; Figure 3 It is a side view of the cutting mechanism of the third embodiment of the tapioca pearl pelletizer of the present invention.

[0016] In the figure: 1-frame, 2-feeding bin, 3-dry powder box, 4-cutting mechanism, 5-guide plate, 6-conveyor belt, 20-extrusion tube, 21-screw, 22-gearbox, 23-first motor, 25-discharging bin, 30-discharging port, 40-cutting knife, 41-mounting frame, 42-guide rod, 43-roller, 44-belt, 45-slider, 50-baffle, 60-blocking bar. DETAILED DESCRIPTION

[0017] Embodiment 1: See also Figure 1 The powder round pelletizer of the present invention comprises a frame 1, a feeding bin 2, a cutting mechanism 4, a guide plate 5, and a conveyor belt 6. The feeding bin 2 is installed on the frame 1, the discharge end of the feeding bin 2 is provided with an extrusion pipe 20, the feed end of the feeding bin 2 is provided with a discharge bin 25, at least one screw 21 is provided inside the feeding bin 2, and the screw 21 is connected to a power device located outside the feeding bin 2. The feeding bin 2 is connected to a dry powder box 3, and a narrow strip-shaped discharge port 3 is provided at the bottom of the dry powder box 3. 0, the extrusion tube 20 extends into the discharge port 30, a downwardly inclined guide plate 5 is installed on the frame 1, a conveyor belt 6 is provided below the discharge end of the guide plate 5, and the feed end of the guide plate 5 is located directly below the extrusion tube 20, a cutting mechanism 4 is installed on the frame 1, and the cutting mechanism 4 includes a cutting knife 40 that performs horizontal reciprocating motion, and the cutting knife 40 is located between the extrusion tube 20 and the guide plate 5, and the blade of the cutting knife 40 contacts the upper end surface of the guide plate 5.

[0018] In order to prevent the tapioca pearls from rolling down from both sides of the conveyor belt 6 , two blocking bars 60 are provided above the conveyor belt 6 , and the two blocking bars 60 are respectively located on both sides of the conveyor belt 6 .

[0019] In order to prevent the tapioca pearls from rolling down from both sides of the material guide plate 5 , blocking plates 50 are provided on both sides of the material guide plate 5 .

[0020] In order to ensure that the dry starch can fully contact with the extruded starch strips and at the same time ensure that the dry starch does not fall off too quickly, the extrusion tube 20 is horizontally arranged. There are several extrusion tubes 20, which are arranged horizontally. The length direction of the discharge port 30 is consistent with the arrangement direction of the extrusion tubes 20, and the distance between the inner wall of the discharge port 30 aligned with the extrusion tube 20 and the extrusion tube 20 is greater than the inner diameter of the extrusion tube 20.

[0021] The discharge bin 25 is funnel-shaped.

[0022] Embodiment 2: See also Figure 2Two screws 21 are installed in the feeding bin 2. The spiral directions of the two screws 21 are opposite and the two screws 21 are parallel to each other. The power device is composed of a first motor 23 and a gearbox 22. The first motor 23 is connected to the input shaft of the gearbox 22. The gearbox 22 has two output shafts, which are respectively connected to the two screws 21. The power device drives the two screws 21 to move synchronously in opposite directions.

[0023] Embodiment three: See also Figure 3 The cutting mechanism 4 is composed of a mounting frame 41, a roller 43, a belt 44, a guide rod 42, a slider 45, and a cutting knife 40. The mounting frame 41 is fixed on the frame 1. Two horizontally arranged guide rods 42 are installed on the mounting frame 41. The two guide rods 42 are parallel to each other. Two identical rollers 43 are installed on the mounting frame 41. The central axes of the two rollers 43 are located on the same horizontal plane. The central axes of the two rollers 43 are parallel. One of the rollers 43 is connected to a second motor, and the second motor drives the connected roller 43 to rotate forward and reverse periodically. The belt 44 is sleeved on the two rollers 43. There is at least one slider 45, and each slider 45 is provided with a plurality of guide holes corresponding to the guide rods 42 one by one. The guide rods 42 pass through the corresponding guide holes. The slider 45 is fixed to the upper half or the lower half of the belt 44, and the cutting knife 40 is fixedly connected to all the sliders 45.

[0024] Working process of the present invention: During the operation of the tapioca pearl pelletizer of the present invention, the mixed starch mass is placed in the discharge bin 25, and the screw 21 continuously pushes the starch mass toward the extrusion tube 20, and finally the starch mass is extruded from the extrusion tube 20 to form starch strips. In this process, when there are too few starch masses in the discharge bin 25, new starch masses can be added or appropriately pressed down with a tool.

[0025] After leaving the extrusion tube 20, the starch strips will come into contact with the dry starch in the dry powder box 3. The starch strips will be stained with dry starch, and it is not easy for the starch strips to stick to each other. The starch strips move downward under the action of gravity. After the starch strips come into contact with the guide plate 5, they move downward along the guide plate 5. In this process, part of the dry starch will also fall directly onto the guide plate 5, which can effectively prevent the starch strips from sticking to the guide plate 5. In this process, the second motor drives the cutting knife 40 to move back and forth. The cutting knife 40 cuts the starch strips passing through the cutting knife into starch grains to form tapioca pearls. The tapioca pearls continue to roll downward along the guide plate 5 and finally roll onto the conveyor belt 6. The conveyor belt 6 transports the tapioca pearls away.

[0026] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims

1. Tapioca pearl pelletizing machine, characterized by: The invention comprises a frame (1), a feeding bin (2), a cutting mechanism (4), a guide plate (5), and a conveyor belt (6); the feeding bin (2) is mounted on the frame (1); an extrusion tube (20) is provided at the discharge end of the feeding bin (2); a discharge bin (25) is provided at the feed end of the feeding bin (2); at least one screw (21) is provided inside the feeding bin (2); the screw (21) is connected to a power device located outside the feeding bin (2); a dry powder box (3) is connected to the feeding bin (2); a narrow strip-shaped discharge port (30) is provided at the bottom of the dry powder box (3); an extruder (20) is provided at the discharge end of the feeding bin (2); and a discharge bin (25) is provided at the feed end of the feeding bin (2). The outlet tube (20) extends into the outlet port (30). A downwardly inclined guide plate (5) is mounted on the frame (1). A conveyor belt (6) is provided below the outlet end of the guide plate (5). The feed end of the guide plate (5) is located directly below the extrusion tube (20). A cutting mechanism (4) is mounted on the frame (1). The cutting mechanism (4) includes a cutting knife (40) that performs horizontal reciprocating motion. The cutting knife (40) is located between the extrusion tube (20) and the guide plate (5). The blade of the cutting knife (40) contacts the upper end surface of the guide plate (5).

2. The tapioca pearl pelletizer according to claim 1, characterized in that: Two blocking bars (60) are provided above the conveyor belt (6), and the two blocking bars (60) are respectively located on two sides of the conveyor belt (6).

3. The tapioca pearl pelletizer according to claim 1, characterized in that: Blocking plates (50) are provided on both sides of the material guide plate (5).

4. The tapioca pearl pelletizer according to claim 1, characterized in that: The extrusion tube (20) is arranged horizontally, there are a plurality of extrusion tubes (20), the extrusion tubes (20) are arranged horizontally, the length direction of the discharge port (30) is consistent with the arrangement direction of the extrusion tubes (20), and the distance between the inner wall of the discharge port (30) aligned with the extrusion tube (20) and the extrusion tube (20) is greater than the inner diameter of the extrusion tube (20).

5. The tapioca pearl pelletizer according to claim 1, characterized in that: The discharge bin (25) is funnel-shaped.

6. The tapioca pearl pelletizer according to claim 1, characterized in that: Two screws (21) are installed in the feeding bin (2), the spiral directions of the two screws (21) are opposite, and the two screws (21) are parallel to each other. The power device is composed of a first motor (23) and a gearbox (22), the first motor (23) is connected to an input shaft of the gearbox (22), the gearbox (22) has two output shafts, and the two output shafts are respectively connected to the two screws (21), and the power device drives the two screws (21) to move synchronously in opposite directions.

7. The tapioca pearl pelletizer according to any one of claims 1 to 6, characterized in that: The cutting mechanism (4) comprises a mounting frame (41), a roller (43), a belt (44), a guide rod (42), a slider (45), and a cutting knife (40). The mounting frame (41) is fixed on the frame (1). Two horizontally arranged guide rods (42) are mounted on the mounting frame (41). The two guide rods (42) are parallel to each other. Two identical rollers (43) are mounted on the mounting frame (41). The central axes of the two rollers (43) are located on the same horizontal plane. The central axes of the two rollers (43) are parallel to each other. One of the rollers (43) is connected to a second motor, and the second motor drives the connected roller (43) to rotate forward and reverse periodically. The belt (44) is sleeved on the two rollers (43). There is at least one slider (45), and each slider (45) is provided with a plurality of guide holes corresponding to the guide rods (42) one by one. The guide rods (42) pass through the corresponding guide holes. The slider (45) is fixed to the upper half or the lower half of the belt (44), and the cutting knife (40) is fixedly connected to all the sliders (45).