Magnesium ingot cutting pulverization equipment and use method
By using water-cooled and air-cooled structures to cool down in the magnesium ingot cutting and powder making equipment, and combining the alternate use of chip cutter sets and grinding structures, the problem of excessive cutting head temperature and inconsistent particle size of magnesium powder during cutting of magnesium ingot is solved. The efficiency and quality improvement of magnesium ingot cutting and grinding has been achieved.
Patent Information
- Application Number
- CN202411828911.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-01-10
AI Technical Summary
During the cutting process of existing magnesium ingots, the cutting head temperature is too high, and the particle size of the magnesium powder is not uniform, which affects the use effect.
A magnesium ingot cutting and powder making equipment was designed, using water-cooled and air-cooled structures to cool down, combined with alternating chip cutter sets and grinding structures to ensure the stability of the tool temperature, and the uniform particle size of the magnesium powder is controlled through the grinding roller and screen plate.
It effectively extends the tool service life, ensures the consistency of the particle size of magnesium powder, and improves the efficiency and quality of magnesium ingot cutting and grinding.
Smart Images

Figure CN119281484A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of magnesium ingot processing, and in particular to a magnesium ingot cutting and powder making device and a use method thereof. Background Art
[0002] Magnesium is a low-density, corrosion-resistant material that is mainly used in the automotive manufacturing industry, light industry, metallurgical industry, chemical industry, electronics industry, and instrument manufacturing industry. Magnesium chips, as a kind of crumbly magnesium, can be used in water treatment, reducing agent, flash powder, illuminant, catalyst, etc., and are an important industrial material. The raw material for the production of magnesium powder is magnesium ingots, which are obtained by cutting and grinding the magnesium ingots. The current magnesium ingot cutting method is to repeatedly cut the surface of the magnesium ingot with a tool, and at the same time use a press device to press the magnesium ingot to prevent it from loosening during the cutting process.
[0003] There are still some deficiencies in the prior art when chipping magnesium ingots: In the prior art, when the cylindrical cutter roller body drives the cutter head to cut chips, friction between the cutter head and the magnesium ingot generates heat, resulting in excessive temperature of the cutter head, which is easy to damage the cutter head and affect the subsequent cutting operation of the magnesium ingot. After magnesium ingot cutting is completed, magnesium chips are obtained. Magnesium chips are ground into magnesium powder. The particle size of magnesium powder is not uniform during the grinding process, which seriously affects the use of magnesium powder in the later stage.
[0004] In view of the above problems, the present invention document proposes a magnesium ingot cutting and powder making device and a use method. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the existing chip cutter head that cannot be cooled in time and the non-uniform particle size of the ground magnesium powder, and to propose a magnesium ingot cutting and powder making device and a use method.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A magnesium ingot cutting and powder making device comprises a workbench, a hydraulic cylinder is fixed to the top of the workbench by bolts, a push plate for pushing the magnesium ingot to move is fixed to the output shaft of the hydraulic cylinder, and the push plate slides on the top of the workbench; At least two gantries, both of which are welded on the top of the workbench and are used to limit and clamp the magnesium ingots to be cut; A hollow rotating rod is rotated above the workbench through a base, a cylindrical knife roller is fixed on the outer wall of the hollow rotating rod, and a plurality of first chip cutting knife groups and a second chip cutting knife group are arranged on the outer wall of the cylindrical knife roller, and the first chip cutting knife group and the second chip cutting knife group are arranged alternately, and are used to cut the magnesium ingot into strip-shaped magnesium chips; A discharge hole is provided on the top of the workbench, and a cylindrical knife roller cooperates with the discharge hole to discharge magnesium chips downward; A grinding roller, which is arranged below the discharge hole and is used to grind magnesium chips into powder; A water cooling structure is arranged on the top of the workbench and is used to cool down the first chip cutting tool group and the second chip cutting tool group in the chip cutting; The grinding structure is arranged at the bottom of the workbench and is used to control the particle size of the magnesium powder ground by the grinding roller; The air cooling structure is arranged below the workbench and is used for cooling the first chip cutting tool group and the second chip cutting tool group for a second time.
[0007] In a possible design, a U-shaped frame is slidably connected in the gantry, a screw is rotatably connected to the top of the U-shaped frame, and the top thread of the screw passes through the gantry. The rotation of the gantry is used to control the lifting and lowering of the U-shaped frame to press the magnesium ingot. A rotating shaft is fixedly connected in the U-shaped frame, and a plurality of rubber rollers are rotatably sleeved on the outer wall of the rotating shaft. The rubber rollers are used to press the magnesium ingot. Limiting plates are fixed at both ends of the rubber rollers, and the limiting plates are used to limit the magnesium ingot. The screw is rotated to drive the U-shaped frame to move downward, and the magnesium ingot is pressed by the rubber rollers. The ingot is pressed, and the limiting plates at both ends of the rubber roller limit the magnesium ingot, and at least two gantries are provided, so the magnesium ingot can be limited. In addition, multiple rubber rollers are provided. After the magnesium ingot is cut, the magnesium ingot for the next cutting can be placed under other rubber rollers, so that the first chip cutting tool group and the second chip cutting tool group at different positions on the outer wall of the cylindrical knife roller can perform alternate chip cutting operations, which is used to avoid the first chip cutting tool group and the second chip cutting tool group from overheating and ensure the service life of the first chip cutting tool group and the second chip cutting tool group.
[0008] In a possible design, the water cooling structure includes a coolant tank fixed to the top of the workbench by bolts, a water pump is fixed on one side of the coolant tank, and the liquid inlet end of the water pump is connected to the coolant tank through a pipeline, a liquid inlet pipe is fixed to the liquid outlet end of the water pump, and one end of the liquid inlet pipe is rotatably connected to one end of the hollow rotating rod, one end of the liquid inlet pipe extends into the hollow rotating rod, a plurality of through holes are provided in the hollow rotating rod, and the through holes are connected to the cylindrical knife roller, which is used to connect the coolant tank The water in the cylinder is injected into the cylindrical cutter roller, and the end of the hollow rotating rod away from the liquid inlet pipe is rotatably connected to the liquid outlet pipe, and the liquid outlet pipe is communicated with the coolant tank, so as to form a water circulation between the cylindrical cutter roller and the coolant tank; through the water pump, the liquid inlet pipe, the through hole and the liquid outlet pipe, the coolant tank, the hollow rotating rod and the cylindrical cutter roller form a coolant circulation system, which is used to cool the first chip cutting tool group and the first chip cutting tool group on the outer wall of the cylindrical cutter roller, and reduce the temperature of the first chip cutting tool group and the second chip cutting tool group.
[0009] In a possible design, the grinding structure includes a rotating shaft rotatably connected to the bottom of the workbench through a base, one end of the rotating shaft is fixed and passes through a grinding roller, and the rotating shaft drives the grinding roller to rotate to perform grinding operations, and the rotating shaft and the hollow rotating rod are connected by synchronous wheels and synchronous belt transmissions, and a movable push platform is slidably connected to the bottom of the workbench, and a fixed table is fixed at the bottom of the workbench, a threaded rod passes through the internal thread of the fixed table, and one end of the threaded rod is rotatably connected to the movable push platform, a grinding plate is fixed on the side of the movable push platform close to the grinding roller, and the grinding plate slides on the bottom of the workbench, and the cooperation between the threaded rod and the grinding plate is used to control the gap between the grinding plate and the grinding roller, and one side of the grinding plate is provided with an arc groove that cooperates with the grinding roller; the movement of the grinding plate is controlled by rotating the threaded rod, so as to control the distance between the grinding roller and the arc groove, so as to control the grinding particle size of the magnesium powder.
[0010] In one possible design, the air cooling structure includes a discharge plate arranged under the workbench, the top of the discharge plate and the bottom of the workbench are fixed with the same air inlet box, the bottom of the discharge plate is fixed with a blower, the air outlet end of the blower is connected with the air inlet box through a pipe, the top of the air inlet box is fixed with an air inlet pipe, and the top end of the air inlet pipe is fixed through the workbench and the coolant tank and is fixed with an exhaust plate, a side of the exhaust plate close to the cylindrical knife roller is provided with a plurality of exhaust holes for air cooling the first chip cutting tool group and the second chip cutting tool group, a repeated grinding structure is provided on one side of the air inlet box for recycling and re-grinding powder with larger particle size; the blower blows the air upward along the air inlet pipe, and the coolant in the coolant tank can just cool the passing air, and further cools the first chip cutting tool group and the second chip cutting tool group by cold air.
[0011] In a possible design, the repeated grinding structure includes a sieve plate slidably arranged on one side of an air inlet box, and a return port cooperating with the sieve plate is provided on one side of the air inlet box for recovering large-particle magnesium powder screened by the sieve plate. Two fixed seats are slidably connected to both sides of the sieve plate, and the fixed seat is fixed to the top of the discharge plate, a protrusion is fixed on one side of the fixed seat, a spring is fixed on the top of the protrusion, and the top of the spring is fixedly connected to the bottom of the sieve plate, a vibration motor is fixed to the bottom of the sieve plate, and the vibration motor and the spring are used to drive the sieve plate to vibrate, a return pipe is fixed to the bottom of the air inlet pipe, and the bottom end of the return pipe extends into the discharge hole, a filter is provided in the air inlet pipe, and the filter is used to filter large-particle magnesium powder, and the filter Cooperating with the return pipe, it is used to discharge the magnesium powder filtered by the filter into the return pipe. A trapezoidal block is fixed on the bottom inner wall of the air inlet pipe, and the trapezoidal block cooperates with the return pipe; starting the vibration motor drives the sieve plate to vibrate, and the magnesium powder on the sieve plate is screened. The magnesium powder with small particle size falls on the discharge plate, and the magnesium powder is collected. The magnesium powder with larger particle size enters the air inlet box through the cooperation of the sieve plate and the return port. The blower blows the air and the magnesium powder upward along the air inlet pipe. The large-particle magnesium powder carried by the cold air falls into the discharge hole along the return pipe after being filtered by the filter, and is ground again to ensure the uniformity of the particle size of the magnesium powder. In addition, the trapezoidal block can not only guide the magnesium powder, but also play a windproof role for the return pipe, to prevent more air from leaking to the outside through the return pipe.
[0012] In a possible design, the first chip cutting tool group is composed of a plurality of first cutter heads, and the second chip cutting tool group is composed of a plurality of second cutter heads, and the first cutter heads and the second cutter heads are arranged alternately, so as to cut the magnesium ingot into strip-shaped magnesium chips.
[0013] In a possible design, a material guide plate is fixed in the discharge hole, and the bottom end of the material guide plate is located above the grinding roller for guiding the magnesium chips. A plurality of support rods are fixed to the bottom of the movable push platform, and one end of the support rod is fixedly connected to one side of the grinding plate, and the support rod is used to support the grinding plate.
[0014] In a possible design, a baffle is fixed to the top inner wall of the air inlet duct, and a plurality of tension springs are fixed to one side of the baffle, one end of each of the tension springs is fixedly connected to the filter, and the filter is slidably arranged in the air inlet duct, a pull rope is provided on the side of the filter away from the baffle, one end of the pull rope extends to the top of the air inlet duct and is fixed with a magnet block, and the magnet block slides on the top of the air inlet duct, and an electromagnet matched with the magnet block is fixed to the top of the air inlet duct, and the magnetic attraction between the electromagnet and the magnet block is greater than the maximum tension value of the tension spring; when the filter filters magnesium powder, the magnetic attraction between the magnet block and the electromagnet can be intermittently controlled by intermittently powering on and off the electromagnet, thereby controlling the reciprocating vibration of the filter, which is used to shake off the magnesium powder attached to the filter, so as to facilitate grinding again in the later stage.
[0015] In the present application, a method for using a magnesium ingot cutting and powder making device comprises the following steps: S1. Magnesium ingot placement and chip cutting: Place the magnesium ingot on the top of the workbench, drive the U-shaped frame downward by rotating the screw, press the magnesium ingot with a rubber roller, and limit it with a limit plate; use the hydraulic cylinder and the push plate to push the magnesium ingot to the cylindrical knife roller for chip cutting; realize continuous chip cutting of magnesium ingots through the design of multiple rubber rollers, and alternately use chip cutting knife groups in different positions to avoid overheating of the tool and extend its service life; S2, grinding and cooling: start the motor to drive the grinding roller and the rotating shaft to rotate, thereby driving the cylindrical cutter roller to perform chip cutting operations; a coolant circulation system is formed through a water pump, a liquid inlet pipe, a through hole and a liquid outlet pipe to cool the first chip cutting tool group and the second chip cutting tool group to ensure stable temperature during the chip cutting process; S3, particle size control: using the staggered first chip cutting tool group and the second chip cutting tool group, the magnesium ingot is cut into strip-shaped magnesium chips; by adjusting the threaded rod, the distance between the grinding plate and the grinding roller is controlled, so as to achieve precise control of the particle size of the magnesium powder; S4, screening and recycling: start the vibration motor, use the sieve plate to screen the magnesium powder, the magnesium powder with small particle size falls into the discharge plate to be collected, and the magnesium powder with larger particle size enters the air inlet box through the sieve plate and the return port; the blower blows the air and magnesium powder to the air inlet pipe, and uses the coolant to cool the air, and then the first chip cutting tool group and the second chip cutting tool group are air-cooled; the large-particle magnesium powder is filtered by the filter and enters the discharge hole again through the return pipe for grinding; S5. Filter cleaning: Use the intermittent power on and off of the electromagnet to control the reciprocating vibration of the filter, effectively remove the magnesium powder attached to the filter, and ensure the screening effect; the trapezoidal block not only guides the flow of magnesium powder, but also acts as a windbreak, reduces air leakage, and improves screening efficiency.
[0016] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, a screw is rotatably connected to the top of the U-shaped frame, and the top thread of the screw penetrates the gantry. The rotation of the gantry is used to control the lifting and lowering of the U-shaped frame. A plurality of rubber rollers are rotatably sleeved on the outer wall of the rotating shaft, and limiting plates are fixed at both ends of the rubber rollers. The magnesium ingot is pressed by the rubber rollers, and the limiting plates at both ends of the rubber rollers limit the magnesium ingot. At least two gantries are provided, so the magnesium ingot can be limited. In addition, a plurality of rubber rollers are provided, so that the first chip cutting tool group and the second chip cutting tool group at different positions on the outer wall of the cylindrical knife roller can perform alternate chip cutting operations, so as to avoid the first chip cutting tool group and the second chip cutting tool group from being overheated. In the present invention, a blower is fixed at the bottom of the discharge plate, and the air outlet end of the blower is connected to the air inlet box through a pipeline, and the top of the air inlet box is fixed with an air inlet pipe, and the top end of the air inlet pipe is fixedly passed through the workbench and the coolant tank and is fixed with an air discharge plate; the blower blows the air upward along the air inlet pipe, and the coolant in the coolant tank can just cool the passing air, and then the first chip cutting tool group and the second chip cutting tool group can be further cooled by the cold air; In the present invention, the repeated grinding structure includes a sieve plate slidably arranged on one side of the air inlet box, a return port matched with the sieve plate is arranged on one side of the air inlet box, a return pipe is fixed at the bottom of the air inlet pipe, and a filter is arranged in the air inlet pipe; the large-particle magnesium powder enters the air inlet box after screening, and the large-particle magnesium powder carried by the cold air falls into the discharge hole along the return pipe after being filtered by the filter, and is ground again to ensure the uniformity of the particle size of the magnesium powder; In the present invention, a movable push platform is slidably connected to the bottom of the workbench, a threaded rod rotatably connected to the movable push platform is penetrated through the internal thread of the fixed platform, and a grinding plate is fixed on the side of the movable push platform close to the grinding roller; the grinding plate is moved by controlling the rotation of the threaded rod, thereby controlling the distance between the grinding roller and the arc groove, and the grinding particle size of the magnesium powder can be controlled; In the present invention, multiple first chip cutting tool groups and second chip cutting tool groups can be used alternately by alternately using multiple rubber rollers, thereby avoiding excessive temperatures of the first chip cutting tool group and the second chip cutting tool group. In addition, air cooling and water cooling are used to further cool the first chip cutting tool group and the second chip cutting tool group. While air cooling, magnesium powder with larger particle size can be recovered and repeatedly ground to ensure relative uniformity of the particle size of the magnesium powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the three-dimensional structure of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Figure 2 A schematic diagram of the front and cross-sectional structure of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Figure 3 A schematic diagram of a three-dimensional exploded structure of a gantry, a U-shaped frame and a rotating shaft of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Figure 4 A schematic diagram of a three-dimensional exploded structure of a grinding roller, a grinding plate and a movable push table of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Figure 5 A schematic diagram of a three-dimensional cross-sectional structure of a hollow rotating rod and a cylindrical knife roller of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Figure 6 A schematic diagram of a three-dimensional cross-sectional structure of a grinding roller and a grinding plate of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Figure 7 A schematic diagram of the three-dimensional structure of a coolant tank and a cylindrical cutter roller of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Figure 8 A three-dimensional cross-sectional structural schematic diagram of a hollow rotating rod, a cylindrical knife roller and a liquid outlet pipe of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Fig. 9 A schematic diagram of a three-dimensional exploded structure of a coolant tank, an air inlet box, a discharge plate and a screen plate of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Fig.10 A schematic diagram of a three-dimensional cross-sectional structure of a coolant tank and an exhaust plate of a magnesium ingot cutting and powder making device provided in Example 1 of the present invention; Fig.11 This is a schematic diagram of a partial front and cross-sectional structure of an air inlet duct of a magnesium ingot cutting and powder making device provided in Example 2 of the present invention.
[0018] In the figure: 1, workbench; 2, hydraulic cylinder; 3, push plate; 4, gantry; 5, U-shaped frame; 6, screw; 7, rotating shaft; 8, rubber roller; 9, limit plate; 10, hollow rotating rod; 11, cylindrical knife roller; 12, coolant tank; 13, water pump; 14, liquid inlet pipe; 15, through hole; 16, liquid outlet pipe; 17, first chip cutting tool group; 18, second chip cutting tool group; 19, discharge hole; 20, mobile push platform; 21, threaded rod; 22, fixed platform; 23, grinding plate; 24, support Support rod; 25, rotating shaft; 26, grinding roller; 27, guide plate; 28, arc groove; 29, discharge plate; 30, sieve plate; 31, fixed seat; 32, bump; 33, spring; 34, air inlet box; 35, return port; 36, air inlet pipe; 37, exhaust plate; 38, exhaust hole; 39, filter; 40, return pipe; 41, trapezoidal block; 42, blower; 43, vibration motor; 44, baffle; 45, tension spring; 46, magnet block; 47, electromagnet; 48, pull rope. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] Example 1: Reference Figure 1-Figure 10 A powder making device is used in the field of magnesium ingot processing. The device mainly includes a workbench 1. A hydraulic cylinder 2 is fixed to the top of the workbench 1 by bolts. A push plate 3 is fixed to the output shaft of the hydraulic cylinder 2. The push plate 3 can slide on the top of the workbench 1. A gantry 4 is welded on the top of the workbench 1 and is used for limiting and clamping the magnesium ingot to be cut. At least two gantries 4, in this embodiment, there are two gantries 4, both of which are welded to the top of the workbench 1, and are used to limit and clamp the magnesium ingot to be cut; A hollow rotating rod 10 is rotated above the workbench 1 through a base, a cylindrical knife roller 11 is fixed to the outer wall of the hollow rotating rod 10, and a plurality of first chip cutting knife groups 17 and second chip cutting knife groups 18 are arranged on the outer wall of the cylindrical knife roller 11, and the first chip cutting knife groups 17 and the second chip cutting knife groups 18 are arranged alternately, and are used to cut the magnesium ingot into strip-shaped magnesium chips; A discharge hole 19 is provided on the top of the workbench 1, and the cylindrical knife roller 11 cooperates with the discharge hole 19 to discharge magnesium chips downward; Reference Figure 5 A grinding roller 26 is disposed below the discharge hole 19 and is used to grind the magnesium chips into powder.
[0021] The first chip cutting tool set 17 is composed of a plurality of first cutter heads, and the second chip cutting tool set 18 is composed of a plurality of second cutter heads, and the first cutter heads and the second cutter heads are arranged alternately, and are used to cut the magnesium ingot into strip-shaped magnesium chips.
[0022] Reference Figure 1 and Figure 3 A U-shaped frame 5 is longitudinally slidably connected in the gantry 4, and a screw rod 6 is rotatably connected to the top of the U-shaped frame 5, and the top thread of the screw rod 6 penetrates the gantry 4. The rotation of the gantry 4 is used to control the lifting and lowering of the U-shaped frame 5 to press the magnesium ingot. A rotating shaft 7 is fixedly connected in the U-shaped frame 5, and a plurality of rubber rollers 8 are rotatably sleeved on the outer wall of the rotating shaft 7. The rubber rollers 8 are used to press the magnesium ingot. Limiting plates 9 are fixed at both ends of the rubber rollers 8, and the limiting plates 9 are used to limit the magnesium ingot. The screw rod 6 is rotated to drive the U-shaped frame 5 to move downward, and the magnesium ingot is pressed by the rubber rollers 8, and the rubber rollers 8 are used to press the magnesium ingot. The limiting plates 9 at both ends of the rubber roller 8 limit the magnesium ingot, and two gantries 4 are provided, so that the magnesium ingot can be limited. In addition, multiple rubber rollers 8 are provided. When the magnesium ingot is cut, the magnesium ingot for the next cutting can be placed under other rubber rollers 8, so that the first chip cutting tool group 17 and the second chip cutting tool group 18 at different positions on the outer wall of the cylindrical knife roller 11 can perform alternating chip cutting operations, which is used to avoid the first chip cutting tool group 17 and the second chip cutting tool group 18 from overheating and ensure the service life of the first chip cutting tool group 17 and the second chip cutting tool group 18.
[0023] Reference Figure 1 , Figure 2 , Figure 7 and Figure 8The device also includes a water cooling structure arranged on the top of the workbench 1, which is used to cool the first chip cutting tool group 17 and the second chip cutting tool group 18 in the chips; the water cooling structure includes a coolant tank 12 fixed to the top of the workbench 1 by bolts, a water pump 13 is fixed on one side of the coolant tank 12, and the liquid inlet end of the water pump 13 is connected to the coolant tank 12 through a pipeline, and a liquid inlet pipe 14 is fixed to the liquid outlet end of the water pump 13, and one end of the liquid inlet pipe 14 is rotatably connected to one end of the hollow rotating rod 10, and one end of the liquid inlet pipe 14 extends into the hollow rotating rod 10, and a plurality of through holes 15 are provided in the hollow rotating rod 10, and the through holes 15 are connected to the cylindrical knife roller 11, which is used to inject water in the coolant tank 12 into the cylindrical knife roller 11. In the cylindrical cutter roller 11, the end of the hollow rotating rod 10 away from the liquid inlet pipe 14 is rotatably connected to the liquid outlet pipe 16. The liquid inlet pipe 14 and the liquid outlet pipe 16 can be connected to the hollow rotating rod 10 through a rotating joint (not shown in the figure), and the liquid outlet pipe 16 is connected to the coolant tank 12, which is used to form a water circulation between the cylindrical cutter roller 11 and the coolant tank 12; through the water pump 13, the liquid inlet pipe 14, the through hole 15 and the liquid outlet pipe 16, the coolant tank 12, the hollow rotating rod 10, and the cylindrical cutter roller 11 form a coolant circulation system, which is used to cool the first chip cutting tool group 17 and the second chip cutting tool group 18 on the outer wall of the cylindrical cutter roller 11, and reduce the temperature of the first chip cutting tool group 17 and the second chip cutting tool group 18.
[0024] Reference Figure 2 , Figure 4 and Figure 6 The equipment also includes a grinding structure arranged at the bottom of the workbench 1, which is used to control the particle size of the magnesium powder ground by the grinding roller 26; the grinding structure includes a rotating shaft 25 rotatably connected to the bottom of the workbench 1 through a base, one end of the rotating shaft 25 is fixedly penetrated through the grinding roller 26, and the rotating shaft 25 drives the grinding roller 26 to rotate to perform the grinding operation. The rotating shaft 25 is connected to the hollow rotating rod 10 through a synchronous wheel and a synchronous belt transmission. The bottom of the workbench 1 is slidably connected with a mobile push table 20, and the bottom of the workbench 1 is fixed with a fixed table 22, and the internal thread of the fixed table 22 penetrates A threaded rod 21 is passed through, and one end of the threaded rod 21 is rotatably connected to the movable push platform 20. A grinding plate 23 is fixed to the side of the movable push platform 20 close to the grinding roller 26, and the grinding plate 23 slides on the bottom of the workbench 1. The threaded rod 21 and the grinding plate 23 cooperate to control the gap between the grinding plate 23 and the grinding roller 26. An arc groove 28 that cooperates with the grinding roller 26 is provided on one side of the grinding plate 23. The movement of the grinding plate 23 is controlled by the rotation of the threaded rod 21, so as to control the distance between the grinding roller 26 and the arc groove 28, so as to control the grinding particle size of the magnesium powder.
[0025] Reference Figure 2 and Figure 6A material guide plate 27 is fixed in the discharge hole 19, and the bottom end of the material guide plate 27 is located above the grinding roller 26, which is used to guide the magnesium chips. A plurality of support rods 24 are fixed to the bottom of the movable push platform 20, and one end of the support rod 24 is fixedly connected to one side of the grinding plate 23, and the support rod 24 is used to support the grinding plate 23.
[0026] Reference Figure 2 , Fig. 9 and Fig.10 The device also includes an air cooling structure arranged below the workbench 1, which is used for cooling the first chip cutting tool group 17 and the second chip cutting tool group 18 for the second time; the air cooling structure includes a discharge plate 29 arranged below the workbench 1, the top of the discharge plate 29 and the bottom of the workbench 1 are fixed with the same air inlet box 34, the bottom of the discharge plate 29 is fixed with a blower 42, the air outlet end of the blower 42 is connected with the air inlet box 34 through a pipeline, the top of the air inlet box 34 is fixed with an air inlet pipe 36, and the top end of the air inlet pipe 36 is fixedly passed through the workbench 1, the cooling The coolant tank 12 is fixed with an exhaust plate 37, and a plurality of exhaust holes 38 are provided on the side of the exhaust plate 37 close to the cylindrical knife roller 11 for air cooling the first chip cutting tool group 17 and the second chip cutting tool group 18. A repeated grinding structure is provided on one side of the air inlet box 34 for recycling and re-grinding powder with larger particle size; the blower 42 blows the air upward along the air inlet pipe 36, and the coolant in the coolant tank 12 can just cool the passing air, and further cool the first chip cutting tool group 17 and the second chip cutting tool group 18 by cold air.
[0027] Reference Fig. 9 and Fig.10The device also includes a repeated grinding structure arranged on one side of the air inlet box 34 for recycling and re-grinding powder with larger particle size; the repeated grinding structure includes a sieve plate 30 slidably arranged on one side of the air inlet box 34, and a return port 35 matched with the sieve plate 30 is provided on one side of the air inlet box 34 for recycling large-particle magnesium powder screened by the sieve plate 30. Two fixed seats 31 are slidably connected on both sides of the sieve plate 30, and the fixed seat 31 is fixed to the top of the discharge plate 29, a protrusion 32 is fixed on one side of the fixed seat 31, a spring 33 is fixed on the top of the protrusion 32, and the top of the spring 33 is fixedly connected to the bottom of the sieve plate 30, a vibration motor 43 is fixed to the bottom of the sieve plate 30, and the vibration motor 43 and the spring 33 are used to drive the sieve plate 30 to vibrate, a return pipe 40 is fixed to the bottom of the air inlet pipe 36, and the bottom end of the return pipe 40 extends into the discharge hole 19, a filter screen 39 is provided in the air inlet pipe 36, and the filter screen 39 is used to The magnesium powder with large particle size is filtered, and the filter screen 39 cooperates with the return pipe 40 to discharge the magnesium powder filtered by the filter screen 39 into the return pipe 40. A trapezoidal block 41 is fixed to the bottom inner wall of the air inlet pipe 36, and the trapezoidal block 41 cooperates with the return pipe 40; the vibration motor 43 is started to drive the sieve plate 30 to vibrate, and the magnesium powder on the sieve plate 30 is screened. The magnesium powder with small particle size falls on the discharge plate 29 to complete the collection of the magnesium powder, and the magnesium powder with larger particle size passes through the sieve plate 30. The magnesium powder enters the air inlet box 34 in cooperation with the return port 35, and the blower 42 blows the air and magnesium powder upward along the air inlet pipe 36. The large-particle magnesium powder carried by the cold air is filtered by the filter screen 39 and falls into the discharge hole 19 along the return pipe 40, and is ground again to ensure the uniformity of the particle size of the magnesium powder. In addition, the trapezoidal block 41 can not only guide the magnesium powder, but also play a wind shield role for the return pipe 40, thereby preventing more air from leaking to the outside through the return pipe 40.
[0028] Example 2: Reference Fig.11 , improved on the basis of Example 1: a baffle 44 is fixed to the inner wall of the top of the air inlet pipe 36, and a plurality of tension springs 45 are fixed to one side of the baffle 44, and one end of the plurality of tension springs 45 are fixedly connected to the filter screen 39, and the filter screen 39 is raised to slide in the air inlet pipe 36 by the guide rail slider, and a pull rope 48 is provided on the side of the filter screen 39 away from the baffle 44, and one end of the pull rope 48 extends to the top of the air inlet pipe 36 and is fixed with a magnet block 46, and the magnet block 46 can slide on the top of the air inlet pipe 36 through the slider guide rail, and an electromagnet 47 matched with the magnet block 46 is fixed to the top of the air inlet pipe 36, and the magnetic attraction between the electromagnet 47 and the magnet block 46 is greater than the maximum tension value of the tension spring 45; when the filter screen 39 filters magnesium powder, the magnetic attraction between the magnet block 46 and the electromagnet 47 can be intermittently controlled by intermittently energizing and de-energizing the electromagnet 47, so that the filter screen 39 can be controlled to vibrate back and forth, which is used to shake off the magnesium powder attached to the filter screen 39, so as to facilitate grinding again in the later stage.
[0029] A method for using a magnesium ingot cutting and powder making device comprises the following steps: S1. Place the magnesium ingot on the top of the workbench 1, rotate the screw 6 to drive the U-shaped frame 5 to move downward, press the magnesium ingot through the rubber roller 8, and the limit plates 9 at both ends of the rubber roller 8 limit the magnesium ingot, and two gantries 4 are provided, so that the magnesium ingot can be limited, and then the magnesium ingot is pushed toward the cylindrical knife roller 11 through the cooperation of the hydraulic cylinder 2 and the push plate 3 to perform the magnesium ingot chip cutting operation. In addition, a plurality of rubber rollers 8 are provided. When the magnesium ingot chip cutting is completed, the magnesium ingot for the next chip cutting can be placed under other rubber rollers 8, so that the first chip cutting tool group 17 and the second chip cutting tool group 18 at different positions on the outer wall of the cylindrical knife roller 11 can perform alternate chip cutting operations, so as to avoid the first chip cutting tool group 17 and the second chip cutting tool group 18 from being too high in temperature, and ensure the service life of the first chip cutting tool group 17 and the second chip cutting tool group 18; S2, the grinding roller 26 and the rotating shaft 25 are driven to rotate by the motor, and the rotating shaft 25 drives the hollow rotating rod 10 and the cylindrical knife roller 11 to rotate through the synchronous wheel and the synchronous belt to perform chip cutting operation. During the chip cutting process, the coolant tank 12, the hollow rotating rod 10, and the cylindrical knife roller 11 form a coolant circulation system through the water pump 13, the liquid inlet pipe 14, the through hole 15 and the liquid outlet pipe 16, which is used to cool the first chip cutting tool group 17 and the second chip cutting tool group 18 on the outer wall of the cylindrical knife roller 11, and reduce the temperature of the first chip cutting tool group 17 and the second chip cutting tool group 18; S3, the first cutter head and the second cutter head in the first chip cutting tool group 17 and the second chip cutting tool group 18 are arranged in a staggered manner, so that the magnesium ingot can be cut into strip-shaped magnesium chips during chip cutting. At this time, the cooperation between the grinding roller 26 and the arc groove 28 can grind the magnesium chips. In addition, the movement of the grinding plate 23 is controlled by the rotation of the threaded rod 21, so as to control the distance between the grinding roller 26 and the arc groove 28, and the grinding particle size of the magnesium powder can be controlled; S4, start the vibration motor 43 to drive the sieve plate 30 to vibrate, so as to screen the magnesium powder on the sieve plate 30. The magnesium powder with small particle size falls on the discharge plate 29, and the magnesium powder is collected. The magnesium powder with larger particle size enters the air inlet box 34 through the cooperation of the sieve plate 30 and the return port 35. The blower 42 blows the air and the magnesium powder upward along the air inlet pipe 36. The coolant in the coolant tank 12 can just cool the passing air, and then the first chip cutting tool group 17 and the second chip cutting tool group 18 can be further cooled by the cold air. In addition, the large particle size magnesium powder carried by the cold air is filtered by the filter screen 39 and falls into the discharge hole 19 along the return pipe 40 to be ground again; S5. When the filter 39 filters the magnesium powder, the magnetic attraction between the magnet block 46 and the electromagnet 47 can be intermittently controlled by intermittently energizing and de-energizing the electromagnet 47, so that the filter 39 can be controlled to vibrate back and forth, so as to shake off the magnesium powder attached to the filter 39, so as to facilitate further grinding later. In addition, the trapezoidal block 41 can not only guide the magnesium powder, but also play a wind shield role for the return pipe 40, so as to prevent more air from leaking to the outside through the return pipe 40.
[0030] However, as is well known to those skilled in the art, the working principles and wiring methods of the blower 42, vibration motor 43, electromagnet 47, water pump 13 and hydraulic cylinder 2 are commonplace, and are all conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A magnesium ingot cutting and powder making equipment, characterized in that: It comprises a workbench (1), the top of the workbench (1) is fixed with a hydraulic cylinder (2) by means of bolts, the output shaft of the hydraulic cylinder (2) is fixed with a push plate (3) for pushing the magnesium ingot to move, and the push plate (3) slides on the top of the workbench (1); At least two gantries (4), each of which is welded to the top of the workbench (1) and is used to limit and clamp the magnesium ingot to be cut; A hollow rotating rod (10) is rotated above the workbench (1) via a base, a cylindrical knife roller (11) is fixed to the outer wall of the hollow rotating rod (10), a plurality of first chip cutting tool groups (17) and second chip cutting tool groups (18) are provided on the outer wall of the cylindrical knife roller (11), and the first chip cutting tool groups (17) and the second chip cutting tool groups (18) are arranged in a staggered manner, and are used to cut magnesium ingots into strip-shaped magnesium chips; A discharge hole (19) is arranged on the top of the workbench (1), and a cylindrical knife roller (11) cooperates with the discharge hole (19) to discharge magnesium chips downward; A grinding roller (26) is disposed below the discharge hole (19) and is used to grind magnesium chips into powder; A water cooling structure, arranged on the top of the workbench (1), for cooling the first chip cutting tool group (17) and the second chip cutting tool group (18) in the chips; A grinding structure, arranged at the bottom of the workbench (1), for controlling the particle size of magnesium powder ground by the grinding roller (26); An air cooling structure is arranged below the workbench (1) and is used for secondary cooling of the first chip cutting tool group (17) and the second chip cutting tool group (18).
2. A magnesium ingot cutting and powder making equipment according to claim 1, characterized in that: A U-shaped frame (5) is slidably connected inside the gantry (4); a screw rod (6) is rotatably connected to the top of the U-shaped frame (5); and the top thread of the screw rod (6) penetrates the gantry (4); the rotation of the gantry (4) is used to control the lifting and lowering of the U-shaped frame (5) to press the magnesium ingot; a rotating shaft (7) is fixedly connected inside the U-shaped frame (5); a plurality of rubber rollers (8) are rotatably sleeved on the outer wall of the rotating shaft (7); the rubber rollers (8) are used to press the magnesium ingot; and limiting plates (9) are fixedly provided at both ends of the rubber rollers (8); the limiting plates (9) are used to limit the magnesium ingot.
3. A magnesium ingot cutting and powder making equipment according to claim 2, characterized in that: The water cooling structure comprises a coolant tank (12) fixed to the top of the workbench (1) by bolts, a water pump (13) is fixed to one side of the coolant tank (12), and a liquid inlet end of the water pump (13) is connected to the coolant tank (12) through a pipeline, a liquid inlet pipe (14) is fixed to the liquid outlet end of the water pump (13), and one end of the liquid inlet pipe (14) is rotatably connected to one end of the hollow rotating rod (10), and one end of the liquid inlet pipe (14) extends to the hollow rotating rod (10). 0), a plurality of through holes (15) are provided in the hollow rotating rod (10), and the through holes (15) are connected to the cylindrical knife roller (11) for injecting water in the coolant tank (12) into the cylindrical knife roller (11), and an end of the hollow rotating rod (10) away from the liquid inlet pipe (14) is rotatably connected to a liquid outlet pipe (16), and the liquid outlet pipe (16) is connected to the coolant tank (12), so as to form a water circulation between the cylindrical knife roller (11) and the coolant tank (12).
4. A magnesium ingot cutting and powder making equipment according to claim 3, characterized in that: The grinding structure comprises a rotating shaft (25) rotatably connected to the bottom of the workbench (1) via a base, one end of the rotating shaft (25) is fixedly passed through a grinding roller (26), and the rotating shaft (25) drives the grinding roller (26) to rotate so as to perform a grinding operation. The rotating shaft (25) is connected to the hollow rotating rod (10) via a synchronous wheel and a synchronous belt transmission. The bottom of the workbench (1) is slidably connected to a movable push platform (20), and the bottom of the workbench (1) is fixed with a fixed platform (22). The fixed platform A threaded rod (21) is passed through the internal thread (22), and one end of the threaded rod (21) is rotatably connected to the movable push platform (20). A grinding plate (23) is fixed to the side of the movable push platform (20) close to the grinding roller (26), and the grinding plate (23) slides on the bottom of the workbench (1). The threaded rod (21) and the grinding plate (23) cooperate to control the gap between the grinding plate (23) and the grinding roller (26). One side of the grinding plate (23) is provided with an arc groove (28) that cooperates with the grinding roller (26).
5. A magnesium ingot cutting and powder making equipment according to claim 4, characterized in that: The air cooling structure comprises a discharge plate (29) arranged below the workbench (1); the top of the discharge plate (29) and the bottom of the workbench (1) are fixed with the same air inlet box (34); the bottom of the discharge plate (29) is fixed with a blower (42); the air outlet end of the blower (42) is connected to the air inlet box (34) through a pipeline; the top of the air inlet box (34) is fixed with an air inlet pipe (36); the top end of the air inlet pipe (36) is fixedly passed through the workbench (1) and the coolant tank (12) and is fixed with an exhaust plate (37); a side of the exhaust plate (37) close to the cylindrical knife roller (11) is provided with a plurality of exhaust holes (38) for air cooling the first chip cutting tool group (17) and the second chip cutting tool group (18); a repeated grinding structure is provided on one side of the air inlet box (34) for recovering and grinding powder with a larger particle size.
6. A magnesium ingot cutting and powder making equipment according to claim 5, characterized in that: The repeated grinding structure comprises a sieve plate (30) slidably arranged on one side of an air inlet box (34); a return port (35) matched with the sieve plate (30) is provided on one side of the air inlet box (34) for recovering large-particle magnesium powder screened by the sieve plate (30); two fixing seats (31) are slidably connected to both sides of the sieve plate (30); the fixing seats (31) are fixed to the top of the discharge plate (29); a protrusion (32) is fixed to one side of the fixing seat (31); a spring (33) is fixed to the top of the protrusion (32); the top of the spring (33) is fixedly connected to the bottom of the sieve plate (30); and the bottom of the sieve plate (30) is fixedly connected to the bottom of the sieve plate (30). A vibration motor (43) is provided, and the vibration motor (43) and the spring (33) cooperate to drive the sieve plate (30) to vibrate. A return pipe (40) is fixed to the bottom of the air inlet pipe (36), and the bottom end of the return pipe (40) extends into the discharge hole (19). A filter screen (39) is provided in the air inlet pipe (36), and the filter screen (39) is used to filter magnesium powder with large particle size, and the filter screen (39) cooperates with the return pipe (40) to discharge the magnesium powder filtered by the filter screen (39) into the return pipe (40). A trapezoidal stopper (41) is fixed to the inner wall of the bottom of the air inlet pipe (36), and the trapezoidal stopper (41) cooperates with the return pipe (40).
7. A magnesium ingot cutting and powder making equipment according to claim 6, characterized in that: The first chip cutting tool set (17) is composed of a plurality of first cutter heads, and the second chip cutting tool set (18) is composed of a plurality of second cutter heads, and the first cutter heads and the second cutter heads are arranged alternately, and are used to cut magnesium ingots into strip-shaped magnesium chips.
8. The magnesium ingot cutting and powder making equipment according to claim 7, characterized in that: A material guide plate (27) is fixed in the discharge hole (19), and the bottom end of the material guide plate (27) is located above the grinding roller (26) for guiding magnesium chips. A plurality of support rods (24) are fixed at the bottom of the movable push platform (20), and one end of the support rod (24) is fixedly connected to one side of the grinding plate (23). The support rod (24) is used to support the grinding plate (23).
9. The magnesium ingot cutting and powder making equipment according to claim 8, characterized in that: A baffle (44) is fixed to the inner wall of the top of the air inlet pipe (36), and a plurality of tension springs (45) are fixed to one side of the baffle (44), one end of each of the plurality of tension springs (45) is fixedly connected to the filter (39), and the filter (39) is slidably arranged in the air inlet pipe (36), a pull rope (48) is provided on the side of the filter (39) away from the baffle (44), one end of the pull rope (48) extends to the top of the air inlet pipe (36) and is fixed with a magnet block (46), and the magnet block (46) slides on the top of the air inlet pipe (36), and an electromagnet (47) matched with the magnet block (46) is fixed to the top of the air inlet pipe (36), and the magnetic attraction between the electromagnet (47) and the magnet block (46) is greater than the maximum tension value of the tension spring (45).
10. The method for using the magnesium ingot cutting and powder making equipment according to claim 9, characterized in that: The following steps are involved: S1. Magnesium ingot placement and chip cutting operation: a magnesium ingot is placed on the top of a workbench (1), a U-shaped frame (5) is driven downward by rotating a screw rod (6), a rubber roller (8) is used to press the magnesium ingot, and a limit plate (9) is used to limit the position of the magnesium ingot; a hydraulic cylinder (2) and a push plate (3) are used to push the magnesium ingot toward a cylindrical knife roller (11) to perform chip cutting operation; a plurality of rubber rollers (8) are designed to achieve continuous chip cutting of the magnesium ingot; and chip cutting knife groups at different positions are used alternately to avoid overheating of the knife and extend the service life of the knife; S2, grinding and cooling: starting the motor to drive the grinding roller (26) and the rotating shaft (25) to rotate, thereby driving the cylindrical cutter roller (11) to perform chip cutting operations, and forming a coolant circulation system through the water pump (13), the liquid inlet pipe (14), the through hole (15) and the liquid outlet pipe (16) to cool the first chip cutting tool group (17) and the second chip cutting tool group (18) to ensure stable temperature during the chip cutting process; S3, particle size control: using the staggered first chip cutting tool group (17) and the second chip cutting tool group (18), the magnesium ingot is cut into strip-shaped magnesium chips, and the distance between the grinding plate (23) and the grinding roller (26) is controlled by adjusting the threaded rod (21), thereby achieving precise control of the particle size of the magnesium powder; S4, screening and recycling: start the vibration motor (43), use the sieve plate (30) to screen the magnesium powder, the magnesium powder with a small particle size falls into the discharge plate (29) to be collected, and the magnesium powder with a large particle size passes through the sieve plate (30) and the return port (35) to enter the air inlet box (34); the blower (42) blows air and magnesium powder to the air inlet pipe (36), and uses the coolant to cool the air, thereby air-cooling the first chip cutting tool group (17) and the second chip cutting tool group (18). After the large particle size magnesium powder is filtered through the filter screen (39), it enters the discharge hole (19) again through the return pipe (40) for grinding; S5. Cleaning the filter (39): The filter (39) is controlled to vibrate back and forth by intermittently energizing and de-energizing the electromagnet (47), thereby effectively removing magnesium powder attached to the filter (39) and ensuring the screening effect.
Citation Information
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