Cutter dismounting tool for fusion coating machine

Abstract

The invention relates to the technical field of cutter dismounting tools, in particular to a cutter dismounting tool for a fusion coating machine, which comprises a bracket, a cutter mounting seat mounted on the bracket and a limiting assembly arranged in the cutter mounting seat, and the limiting assembly comprises a center rod fixedly connected with a supporting cylinder through a first fixing piece; the center rod is arranged in the center of the supporting barrel, two sets of sliding rails are arranged on the center rod, sliding rings are connected to the sliding rails in a sliding mode, a driving air cylinder for driving the sliding rings to move on the sliding rails is further fixed to the supporting barrel through a second fixing piece, four sets of telescopic air cylinders are evenly distributed on the sliding rings, and limiting rods are arranged at the output ends of the telescopic air cylinders and stretch out and draw back in the kidney-shaped holes; the support is arranged, the cutter mounting base is arranged on the support, the cutter of the fusion coating machine is stably placed on the cutter mounting base, then the whole support is hoisted to the equipment mounting opening, the cutter is aligned with the mounting opening to be mounted or dismounted, manpower is saved, and mounting is accurate.

Description

Technical Field

[0001] The invention belongs to the field of tool disassembly tools, and in particular relates to a tool disassembly tool for a fusion coating machine. Background Art

[0002] High-efficiency vibration fusion coating machine is a powder processing equipment used for precise mixing of coarse particles to fine particles or surface modification of powders, so that materials can be combined in one machine for mixing, compounding, surface modification and fusion, etc.

[0003] The fusion coating machine needs to install the tool on the equipment before use, and also needs to remove the tool for inspection and maintenance after use. However, the tool used in the fusion coating machine weighs 30kg. The existing method of disassembling and assembling the tool is that multiple workers lift the tool onto the equipment, or lift it off the equipment. First of all, the manual disassembly and assembly method is time-consuming and laborious due to the heavy tool. At the same time, the manual disassembly and assembly method cannot accurately align with the installation position of the machine, and the installation efficiency is low. Therefore, it is necessary to design a tool disassembly tool for a fusion coating machine to solve the above problems. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a tool disassembly tool for a fusion coating machine to solve the problem of time-consuming, labor-intensive and inaccurate installation of tool disassembly of fusion coating machines in the existing market as mentioned in the above background technology.

[0005] To achieve the above object, the technical solution of the present invention is as follows:

[0006] A tool disassembly tool for a fusion cladding machine, comprising:

[0007] A bracket, the bracket comprising a crossbeam, a support frame arranged at both ends of the crossbeam, a first cross brace and a second cross brace arranged between two groups of the support frames, and a base fixed to the bottom end of the support frame;

[0008] A tool mounting seat, the tool mounting seat comprises a support tube fixed in the middle of the cross beam, a plurality of support plates are fixed on the support tube, a spacer protruding outward is provided on the side of the support plate close to the cross beam, and a waist-shaped hole is opened on the support tube between the support plates;

[0009] A limit assembly is arranged inside the tool mounting seat, and includes a center rod fixedly connected to the support tube via a first fixing member, the center rod is arranged at the center of the support tube, two sets of slide rails are arranged on the center rod, and a sliding ring is slidably connected to the slide rails. The support tube is also fixed with a driving cylinder for driving the sliding ring to move on the slide rails via a second fixing member, and four sets of telescopic cylinders are evenly distributed on the sliding ring. A limit rod is arranged at the output end of the telescopic cylinder, and the limit rod is telescoped in the waist-shaped hole.

[0010] As a further improvement of the present invention, a guiding inclined surface for facilitating the installation of a tool is provided on a side of the support plate away from the crossbeam.

[0011] As a further improvement of the present invention, a layer of silicone protective cover is provided on the limiting rod.

[0012] As a further improvement of the present invention, two groups of hanging ears are provided on both sides of the top of the two groups of support frames, and a lifting assembly is connected to the hanging ears. The lifting assembly includes a balance beam and a connecting beam that are rotatably connected to each other. The balance beam is arranged on the upper side of the connecting beam, and the upper end of the balance beam is connected to a first steel wire rope, and the lower end of the connecting beam is connected to two groups of second steel wire ropes, and the other ends of the second steel wire ropes are respectively connected to the hanging ears.

[0013] As a further improvement of the present invention, the balance beam is in an inverted triangle shape, and the first steel wire rope is respectively connected to the two corners on the upper side of the balance beam; the connecting beam is a triangle, and the second steel wire rope is respectively connected to the two corners on the lower side of the connecting beam.

[0014] As a further improvement of the present invention, the output end of the telescopic cylinder is also provided with four groups of connecting rods, and the connecting rods are also provided with positioning plates, and an anti-slip layer is pasted on the positioning plates. A through groove is opened on the support tube between the support plates, and the positioning plate is inserted into the through groove, and the through groove and the waist-shaped hole are in a straight line.

[0015] As a further improvement to the present invention, a supporting cylinder is further provided below the connecting rod, the supporting cylinder is fixedly connected to the driving cylinder, and an output end of the supporting cylinder abuts against the bottom of the connecting rod.

[0016] As a further improvement of the present invention, two groups of adjustment components are respectively provided at the bottom ends of the two groups of bases, and the adjustment components include foot cups, on which screws are fixed, and the screws are threadedly connected to the bases. The screws are also threadedly connected to adjustment nuts, and the adjustment nuts abut against the bottom ends of the bases.

[0017] As a further improvement of the present invention, the support frame includes a first vertical frame welded to the horizontal beam, three groups of mutually parallel horizontal frames are welded to the first vertical frame, a second vertical frame is welded to the other side of the two upper groups of horizontal frames, and the lower side of the second vertical frame is welded to the lowest horizontal frame through an inclined frame.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention provides a bracket and a tool mounting seat on the bracket, so that the tool of the fusion coating machine is stably placed on the tool mounting seat, and then the entire bracket is hoisted to the equipment installation port, and the tool is aligned with the installation port for installation or removal, which saves manpower and is accurate in installation.

[0020] The present invention provides a limiting assembly in the tool mounting seat, so that when the tool is mounted on the tool mounting seat, the tool can be supported to prevent the tool from shaking or sliding. At the same time, the cooperation between the waist-shaped hole and the limiting rod can adapt to the use of more types of tools.

[0021] The present invention arranges a hoisting assembly on the hanging ear. When different types of knives are placed on the bracket, the center of gravity may be offset. The whole bracket can be stably hoisted by the cooperation of the connecting beam and the balance beam to prevent the whole bracket from shaking and thus prevent the knives from falling.

[0022] The present invention arranges an adjustment component under the bracket, and adjusts the height of the entire bracket by adjusting a nut, thereby adjusting the height of the tool, so that the tool can be accurately aligned with the installation opening. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the bracket of the present invention;

[0026] Figure 3 It is a side view structural schematic diagram of the present invention;

[0027] Figure 4 It is a front view structural schematic diagram of the limit assembly of the present invention;

[0028] Figure 5 It is a schematic diagram of the cross-sectional structure of the limiting component of the present invention.

[0029] The names represented by the part numbers in the above five schematic diagrams are as follows:

[0030] 1. Bracket; 11. Crossbeam; 12. Support frame; 121. First vertical frame; 122. Cross frame; 123. Second vertical frame; 124. Slant frame; 125. Hanging ear; 13. First horizontal brace; 14. Second horizontal brace; 15. Base;

[0031] 2. Tool mounting seat; 21. Support cylinder; 211. First fixing member; 212. Second fixing member; 22. Support plate; 221. Spacer; 222. Guide slope; 23. Waist-shaped hole; 24. Through groove;

[0032] 3. Limiting assembly; 31. Center rod; 32. Slide rail; 33. Sliding ring; 331. Connecting rod; 332. Positioning plate; 333. Anti-slip layer; 34. Driving cylinder; 35. Telescopic cylinder; 36. Limiting rod; 37. Support cylinder;

[0033] 4. Hoisting assembly; 41. Balance beam; 42. Connecting beam; 43. First steel wire rope; 44. Second steel wire rope;

[0034] 5. Adjustment assembly; 51. Foot cup; 52. Screw rod; 53. Adjustment nut. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] The present invention provides the following embodiments:

[0037] A tool disassembly tool for a fusion cladding machine, comprising:

[0038] A bracket 1, wherein the bracket 1 comprises a crossbeam 11, a support frame 12 arranged at both ends of the crossbeam 11, a first cross brace 13 and a second cross brace 14 arranged between two groups of the support frames 12, and a base 15 fixed to the bottom end of the support frame 12; a tool mounting seat 2, wherein the tool mounting seat 2 comprises a support tube 21 fixed in the middle of the crossbeam 11, a plurality of support plates 22 are fixed on the support tube 21, a side of the support plate 22 close to the crossbeam 11 is provided with an isolation sheet 221 protruding outward, and a waist-shaped hole 23 is opened on the support tube 21 between the support plates 22; the present invention arranges a bracket 1 and arranges a tool mounting seat 2 on the bracket 1, so that the tool of the fusion coating machine is stably placed on the tool mounting seat 2, and then the entire bracket 1 is hoisted to the installation port of the equipment, and the tool is aligned with the installation port for installation or removal, which saves manpower and is accurate in installation;

[0039] The limit assembly 3 is arranged inside the tool mounting seat 2, and includes a center rod 31 fixedly connected to the support cylinder 21 through a first fixing member 211. The center rod 31 is arranged at the center of the support cylinder 21. Two sets of slide rails 32 are arranged on the center rod 31. A sliding ring 33 is slidably connected to the slide rail 32. The support cylinder 21 is also fixed with a driving cylinder 34 for driving the sliding ring 33 to move on the slide rail 32 through a second fixing member 212. Four sets of telescopic cylinders 35 are evenly distributed on the sliding ring 33. The output end of the telescopic cylinder 35 is provided with The limiting rod 36 is telescopic in the waist-shaped hole 23; when the tool is placed on the tool mounting seat 2, the four sets of telescopic cylinders 35 drive the limiting rod 36 to pass through the waist-shaped hole 23 upward, and the limiting rod 36 abuts against the tool to prevent the tool from falling. At the same time, a layer of silicone is provided on the limiting rod 36 to prevent friction and collision between the tool and the limiting rod 36; when placing tools of different models, since the thickness of the tools may be different, the driving cylinder 34 drives the telescopic cylinder 35 and drives the limiting rod 36 to move toward the tool at the same time, until the limiting rod 36 abuts against the tool and stops moving to prevent the tool from falling;

[0040] The support plate 22 is provided with a guide slope 222 on the side away from the crossbeam 11 for facilitating the insertion of the tool, and the guide slope 222 prevents the support plate 22 from rubbing against the tool;

[0041] Two groups of hanging ears 125 are provided on both sides of the top of the two groups of support frames 12, and a hoisting assembly 4 is connected to the hanging ears 125. The hoisting assembly 4 includes a balance beam 41 and a connecting beam 42 that are rotatably connected to each other. The balance beam 41 is arranged on the upper side of the connecting beam 42, and the upper end of the balance beam 41 is connected to a first steel wire rope 43, and the lower end of the connecting beam 42 is connected to two groups of second steel wire ropes 44, and the other ends of the second steel wire ropes 44 are respectively connected to the hanging ears 125; the balance beam 41 is in an inverted triangle shape, and the first steel wire rope 43 is respectively connected to the two corners of the upper side of the balance beam 41; the connecting beam 42 is a triangle, and the second steel wire rope 44 is respectively connected to the two corners of the lower side of the connecting beam 42; the present invention arranges the hanging assembly 4 on the hanging ears 125, when different types of tools are placed on the bracket 1, the center of gravity may be offset, and the entire bracket 1 can be stably hoisted through the cooperation of the connecting beam 42 and the balance beam 41 to prevent the entire bracket 1 from shaking and prevent the tool from falling;

[0042] The output end of the telescopic cylinder 35 is also provided with four groups of connecting rods 331, and a positioning plate 332 is also provided on the connecting rod 331. A non-slip layer 333 is pasted on the positioning plate 332. A through slot 24 is opened on the support tube 21 between the support plates 22, and the positioning plate 332 is inserted into the through slot 24. The through slot 24 and the waist-shaped hole 23 are in a straight line. A supporting cylinder 37 is also provided below the connecting rod 331, and the supporting cylinder 37 is fixedly connected to the driving cylinder 34, and the output end of the supporting cylinder 37 abuts against the bottom of the connecting rod 331; the telescopic cylinder 35 drives the connecting rod 331 and the positioning plate 332 to move upward at the same time, and the positioning plate 332 passes through the through slot 24 and abuts on the tool. At the same time, the supporting cylinder 37 pushes the positioning plate 332 upward to abut the tool, and prevents the tool from rotating under the action of the non-slip layer 333;

[0043] Two groups of adjustment components 5 are respectively provided at the bottom ends of the two groups of bases 15, and the adjustment components 5 include foot cups 51, on which screw rods 52 are fixed, and the screw rods 52 are threadedly connected to the base 15, and the screw rods 52 are also threadedly connected to an adjustment nut 53, and the adjustment nut 53 abuts against the bottom end of the base 15; the present invention arranges the adjustment component 5 below the bracket 1, and adjusts the height of the entire bracket 1 by adjusting the nut 53, and then adjusts the height of the tool, so that the tool can be accurately aligned with the installation port;

[0044] The support frame 12 includes a first vertical frame 121 welded to the crossbeam 11, and three groups of parallel cross frames 122 are welded to the first vertical frame 121. The other side of the two groups of cross frames 122 is welded to a second vertical frame 123, and the lower side of the second vertical frame 123 is welded to the lowermost cross frame 122 through an inclined frame 124. The setting of the inclined frame 124 makes the entire bracket 1 wider at the bottom and narrower at the top, which is beneficial to the stability of the bracket 1.

[0045] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A tool disassembly tool for a fusion coating machine, characterized in that: include: A support (1), the support (1) comprising a crossbeam (11), support frames (12) arranged at both ends of the crossbeam (11), a first cross brace (13) and a second cross brace (14) arranged between two groups of the support frames (12), and a base (15) fixed to the bottom end of the support frame (12); A tool mounting seat (2), the tool mounting seat (2) comprising a support tube (21) fixed in the middle of the cross beam (11), a plurality of support plates (22) fixed on the support tube (21), a spacer (221) protruding outwardly provided on one side of the support plate (22) close to the cross beam (11), and waist-shaped holes (23) provided on the support tube (21) between the support plates (22); A limit assembly (3) is arranged inside the tool mounting seat (2), and comprises a center rod (31) fixedly connected to the support tube (21) via a first fixing member (211); the center rod (31) is arranged at the center of the support tube (21); two groups of slide rails (32) are arranged on the center rod (31); a slide ring (33) is slidably connected to the slide rail (32); a driving cylinder (34) for driving the slide ring (33) to move on the slide rail (32) is also fixed to the support tube (21) via a second fixing member (212); four groups of telescopic cylinders (35) are evenly distributed on the slide ring (33); a limit rod (36) is arranged at the output end of the telescopic cylinder (35); the limit rod (36) is telescopic in the waist-shaped hole (23).

2. The tool disassembly tool for a fusion coating machine according to claim 1, characterized in that: A guide slope (222) for facilitating the insertion of a tool is provided on a side of the support plate (22) away from the crossbeam (11).

3. The tool disassembly tool for a fusion coating machine according to claim 2, characterized in that: The limiting rod (36) is sleeved with a layer of silicone protective sleeve.

4. The tool disassembly tool for a fusion coating machine according to claim 3 is characterized in that: Two groups of hanging ears (125) are provided on both sides of the top ends of the two groups of support frames (12), and the hanging ears (125) are connected to a lifting assembly (4), and the lifting assembly (4) comprises a balance beam (41) and a connecting beam (42) which are rotatably connected to each other, and the balance beam (41) is arranged on the upper side of the connecting beam (42), and the upper end of the balance beam (41) is connected to a first steel wire rope (43), and the lower end of the connecting beam (42) is connected to two groups of second steel wire ropes (44), and the other ends of the second steel wire ropes (44) are respectively connected to the hanging ears (125).

5. The tool disassembly tool for a fusion coating machine according to claim 4, characterized in that: The balance beam (41) is in the shape of an inverted triangle, and the first steel wire rope (43) is respectively connected to the two corners on the upper side of the balance beam (41); the connecting beam (42) is in the shape of a triangle, and the second steel wire rope (44) is respectively connected to the two corners on the lower side of the connecting beam (42).

6. The tool disassembly tool for a fusion coating machine according to claim 5, characterized in that: The output end of the telescopic cylinder (35) is also provided with four groups of connecting rods (331), and the connecting rods (331) are also provided with positioning plates (332), and a non-slip layer (333) is pasted on the positioning plates (332). The support tube (21) between the support plates (22) is provided with a through groove (24), and the positioning plate (332) is inserted into the through groove (24), and the through groove (24) and the waist-shaped hole (23) are on a straight line.

7. The tool disassembly tool for a fusion coating machine according to claim 6, characterized in that: A supporting cylinder (37) is also provided below the connecting rod (331), the supporting cylinder (37) is fixedly connected to the driving cylinder (34), and the output end of the supporting cylinder (37) abuts against the bottom of the connecting rod (331).

8. The tool disassembly tool for a fusion coating machine according to claim 7, characterized in that: Two groups of adjustment components (5) are respectively provided at the bottom ends of the two groups of bases (15), and the adjustment components (5) include a foot cup (51), a screw rod (52) is fixed on the foot cup (51), the screw rod (52) is threadedly connected to the base (15), and an adjustment nut (53) is also threadedly connected to the screw rod (52), and the adjustment nut (53) abuts against the bottom end of the base (15).

9. The tool disassembly tool for a fusion coating machine according to claim 8, characterized in that: The support frame (12) comprises a first vertical frame (121) welded to the horizontal beam (11); three groups of mutually parallel horizontal frames (122) are welded to the first vertical frame (121); a second vertical frame (123) is welded to the other side of the two groups of horizontal frames (122); the lower side of the second vertical frame (123) is welded to the lowest horizontal frame (122) via an inclined frame (124).

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