Continuous mixing, forming and curing integrated device for walnut vegetarian meat products

Abstract

The invention discloses a walnut vegetarian meat product continuous mixing, forming and curing integrated device which comprises a base, a rotating stand, a supporting cylinder, a stirring mechanism and a sealing mechanism, the rotating stand is fixedly arranged on the base, the supporting cylinder is rotationally arranged on the rotating stand, the stirring mechanism is rotationally arranged in the supporting cylinder, and the sealing mechanism is arranged on the rotating stand. A sealing mechanism is fixedly arranged at the output end of the supporting cylinder, a scraping plate is arranged at the input end of the supporting cylinder in a sliding mode through hydraulic drive, the stirring mechanism comprises a rotating cylinder, an inner cylinder, a first stirring block and a second stirring block, the rotating cylinder is rotationally arranged in the supporting cylinder, the inner cylinder is fixedly arranged in the rotating cylinder, and the first stirring block and the second stirring block are arranged in the supporting cylinder. A stirring cavity is formed in the inner cylinder, a driving cavity is formed between the inner cylinder and the rotating cylinder, a plurality of first deflection grooves are formed in the middle of the inner cylinder, a plurality of second deflection grooves are formed in the two ends of the inner cylinder, first stirring blocks are rotationally arranged in the first deflection grooves in a sealed mode, and second stirring blocks are rotationally arranged in the second deflection grooves in a sealed mode.

Description

Technical Field

[0001] The invention relates to the technical field of plant-based meat processing, in particular to a device for continuously mixing, forming and ripening walnut vegetarian meat products. Background Art

[0002] Walnut vegetarian meat is a plant-based meat product, which mainly uses walnut meal or other plant raw materials as the main source of protein and fat, and may add other auxiliary materials, food additives (including nutritional enhancers), etc. It is a food with similar texture, flavor, morphology and other characteristics of animal meat products such as livestock, poultry, and aquatic products after a series of processing. Walnut vegetarian meat not only has the general advantages of plant-based foods, such as low fat, low cholesterol, high fiber, etc., but also has more health benefits because of the addition of walnuts, a nutrient-rich raw material.

[0003] At present, the processing process of walnut meat is usually raw material mixing and stirring, extrusion molding, and ripening and seasoning. Among them, the mixing and stirring of the raw materials are usually carried out by a mixing mixer. Since the walnut meat raw materials have a certain viscosity, the raw materials will adhere to the stirring paddle and the stirring drum during the mixing and stirring process. After one mixing is completed, a large amount of walnut meat raw materials will remain in the mixing mixer, which will affect the ratio of the raw materials during the next mixing, and the mixing and stirring mechanism needs to be manually cleaned. This process will waste a lot of time, thereby greatly slowing down the production rate of walnut meat, and is not suitable for continuous production of walnut meat.

[0004] Therefore, it is necessary to provide a walnut vegetarian meat product continuous mixing, molding, and maturation integrated device to solve the problems raised in the above background technology. Summary of the invention

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a walnut vegetarian meat product continuous mixing, molding, and maturation integrated device, comprising a mixing mechanism, a molding mechanism, and a maturation mechanism, wherein the mixing mechanism comprises a base, a rotating frame, a supporting cylinder, a stirring mechanism, and a sealing mechanism, wherein a rotating frame is fixedly arranged on the base, a supporting cylinder is rotatably arranged on the rotating frame, a stirring mechanism is rotatably arranged in the supporting cylinder, a sealing mechanism is fixedly arranged at the output end of the supporting cylinder, and a scraper is slidably arranged at the input end of the supporting cylinder through hydraulic drive;

[0006] The stirring mechanism includes a rotating drum, an inner drum, a stirring block 1 and a stirring block 2, wherein the rotating drum is rotatably arranged in the supporting drum, the inner drum is fixedly arranged in the rotating drum, a stirring chamber is formed inside the inner drum, a driving chamber is formed between the inner drum and the rotating drum, a plurality of deflection grooves 1 are provided in the middle position of the inner drum, a plurality of deflection grooves 2 are provided at both ends of the inner drum, a stirring block 1 is sealed and rotatably arranged in the deflection groove 1, and a stirring block 2 is sealed and rotatably arranged in the deflection groove 2.

[0007] Preferably, the stirring block 1 and the stirring block 2 are both triangular arc-shaped pentahedrons, and the inner arc surfaces of the stirring block 1 and the stirring block 2 have the same radius and can be attached to the inner wall of the inner cylinder;

[0008] The two outer side surfaces of the stirring block 1 extend outward in a triangular shape along the rotating end thereof;

[0009] One end of the two outer side surfaces of the stirring block 2 is a vertical surface and fits the inner cylinder, and the other end extends outward in a triangular shape and crosses the outer side surface of the stirring block 1.

[0010] Preferably, the stirring block 1 is fixedly provided with an arc-shaped guide block 1, and the stirring block 2 is fixedly provided with an arc-shaped guide block 2;

[0011] The inner cylinder is provided with a plurality of arc-shaped rotation grooves, and the arc-shaped guide block 1 and the arc-shaped guide block 2 both rotate along the arc-shaped rotation grooves.

[0012] Preferably, a driving cylinder is rotatably arranged in the driving chamber, a plurality of driving rods are hinged on the driving cylinder, and the other ends of the driving rods are hinged on the stirring block 1 and the stirring block 2.

[0013] Preferably, a sealing block is fixedly provided on the driving cylinder;

[0014] The rotary drum is provided with an arc-shaped hydraulic cavity, and the sealing block slides sealingly along the arc-shaped hydraulic cavity;

[0015] The rotating cylinder is fixedly provided with a clamping ring, a groove is provided in the clamping ring, an annular sealing groove is provided on the supporting cylinder, the clamping ring is clamped into the annular sealing groove and rotates along the annular sealing groove in a sealed manner, and a sealed hydraulic cavity is formed between the groove and the supporting cylinder;

[0016] A connecting hole is provided on the rotating drum, and the connecting hole connects the arc-shaped hydraulic cavity with the sealed hydraulic cavity.

[0017] Preferably, the sealing mechanism comprises a sealing seat, a sealing plate and a driving plate, wherein the sealing seat is fixedly arranged on the supporting tube, the sealing seat is provided with a feeding port of the same size as the inner tube, the sealing seat is provided with a sealing groove, a plurality of sealing plates are rotatably arranged in a circular sealing manner in the sealing groove, and a driving plate for driving the sealing plate to rotate is rotatably arranged in the sealing groove.

[0018] Preferably, the sealing groove is provided with an arc groove;

[0019] An arc-shaped rotating block is fixedly arranged on the sealing plate, and the arc-shaped rotating block rotates along the arc-shaped groove, and a clamping rod is fixedly arranged on the sealing plate;

[0020] The driving plate is provided with a plurality of driving slots, and the clamping rod slides along the driving slots.

[0021] Preferably, the sealing plate is a triangular arc-shaped plate, and the radius of the inner arc surface of the sealing plate is the same as the radius of the feed port.

[0022] Compared with the prior art, the present invention provides a device for continuous mixing, forming and maturing of walnut vegetarian meat products, which has the following beneficial effects:

[0023] In the present invention, the walnut meat raw material is stirred by using stirring block one and stirring block two. During the stirring process, stirring block one can push the raw material upward and on both sides of the inner cylinder, and stirring block two can push the raw material upward and inside the inner cylinder. Then, the stirring of stirring block one and stirring block two can make the raw material be quickly and evenly mixed, thereby accelerating the mixing rate of the raw materials. After the mixing is completed, stirring block one and stirring block two can be retracted from the stirring chamber, that is, the inner arc-shaped surfaces of stirring block one and stirring block two can be attached to the inner wall of the inner cylinder, thereby enabling the scraper to effectively scrape off the residual raw material adhered to the inside of the inner cylinder, thereby realizing automatic cleaning of the mixing mechanism, providing convenience for subsequent continuous mixing, thereby realizing continuous mixing and continuous production of walnut meat, and effectively improving the production rate of walnut meat. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall process of the present invention;

[0025] Figure 2 It is a schematic diagram of the overall structure of the mixing mechanism in the present invention;

[0026] Figure 3 It is a schematic diagram of the cross-sectional structure of the mixing mechanism in the present invention;

[0027] Figure 4 It is a schematic diagram of the overall structure of the stirring mechanism in the present invention;

[0028] Figure 5 for Figure 2 A magnified schematic diagram of part A;

[0029] Figure 6 It is a schematic diagram of the overall structure of the sealing mechanism in the present invention;

[0030] In the figure: 1. base; 2. rotating frame; 3. supporting cylinder; 31. scraper; 32. annular sealing groove; 4. stirring mechanism; 41. rotating cylinder; 411. arc-shaped hydraulic chamber; 412. clamping ring; 413. connecting hole; 42. inner cylinder; 421. deflection groove 1; 422. deflection groove 2; 423. arc-shaped rotating groove; 43. stirring block 1; 44. stirring block 2; 45. driving cylinder; 451. driving rod; 452. sealing block; 5. sealing mechanism; 51. sealing seat; 511. arc-shaped groove; 52. sealing plate; 521. arc-shaped rotating block; 522. clamping rod; 53. driving plate; 531. driving groove. DETAILED DESCRIPTION

[0031] Example: See Figure 1 to Figure 6 In an embodiment of the present invention, a walnut vegetarian meat product continuous mixing, molding, and maturation integrated device includes a mixing mechanism, a molding mechanism, and a maturation mechanism, wherein the mixing mechanism includes a base 1, a rotating frame 2, a supporting cylinder 3, a stirring mechanism 4, and a sealing mechanism 5, wherein the base 1 is fixedly provided with a rotating frame 2, the rotating frame 2 is rotatably provided with a supporting cylinder 3, the supporting cylinder 3 is rotatably provided with a stirring mechanism 4, the output end of the supporting cylinder 3 is fixedly provided with a sealing mechanism 5, and the input end of the supporting cylinder 3 is provided with a scraper 31 which is hydraulically driven and slidably provided;

[0032] The stirring mechanism 4 includes a rotating drum 41, an inner drum 42, a stirring block 1 43 and a stirring block 2 44, wherein the rotating drum 41 is rotatably arranged in the supporting drum 3, the inner drum 42 is fixedly arranged in the rotating drum 41, a stirring chamber is formed inside the inner drum 42, a driving chamber is formed between the inner drum 42 and the rotating drum 41, a plurality of deflection grooves 1 421 are provided in the middle position of the inner drum 42, a plurality of deflection grooves 2 422 are provided at both ends of the inner drum 42, a stirring block 1 43 is rotatably arranged in the deflection groove 1 421, and a stirring block 2 44 is rotatably arranged in the deflection groove 2 422;

[0033] The stirring block 1 43 and the stirring block 2 44 are both triangular arc-shaped pentahedrons, and the inner arc radii of the stirring block 1 43 and the stirring block 2 44 are the same and can be attached to the inner wall of the inner cylinder 42;

[0034] The two outer side surfaces of the stirring block 43 extend outward in a triangular shape along the rotating end thereof;

[0035] One end of the two outer side surfaces of the stirring block 2 44 is a vertical surface and fits the inner tube 42 , and the other end extends outward in a triangular shape and crosses the outer side surface of the stirring block 1 43 .

[0036] In addition, the power for the support cylinder 3 to rotate along the rotating frame 2 and the rotation of the rotating cylinder 41 along the support cylinder 3 comes from an external driving mechanism, such as a gear ring mechanism and a worm gear;

[0037] During implementation, the support cylinder 3 is driven to rotate to a vertical position, that is, the feed port faces upward, and the sealing mechanism 5 is opened, and the walnut meal, soy protein, water, and seasoning raw materials are conveyed into the inner cylinder 42, that is, the stirring chamber, in proportion, the sealing mechanism 5 is sealed and the support cylinder 3 is rotated to a horizontal position, and then the deflection angle of the stirring block 1 43 and the stirring block 2 44 is adjusted according to the amount of raw materials to be stirred, that is, the depth extended to the inner cylinder 42, and the rotating cylinder 41 is driven to rotate to drive the raw materials to mix and rotate. During this process, the stirring block 1 43 pushes the raw materials in the middle position of the inner cylinder 42 to both sides, and the stirring block 2 44 pushes the raw materials on both sides of the inner cylinder 42 to the middle, and the stirring block 1 43 and the stirring cylinder 2 44 can stir the raw materials, so that the raw materials can be quickly mixed and evenly mixed. After the raw materials are evenly mixed, the stirring block 1 43 and the stirring block 2 44 are retracted, that is, the inner arc surfaces of the stirring block 1 43 and the stirring block 2 44 are attached to the inner wall of the inner cylinder 42, and the support cylinder 3 is driven to tilt. The sealing mechanism 5 is opened, and the scraper 31 is used to push the mixed raw materials into the molding mechanism for extrusion molding. During this process, the scraper 31 can scrape off the raw materials adhering to the inner wall of the inner cylinder 42, the stirring block 1 43 and the stirring block 2 43, so as to realize automatic cleaning of the mixing mechanism. After the scraper 31 scrapes out all the raw materials, it is only necessary to clean the raw materials on the surface of the scraper 31, thereby facilitating the cleaning of the mixing mechanism and avoiding the residual raw materials from affecting the mixing of subsequent raw materials. In addition, the molding mechanism can design a suitable mold according to the shape and size requirements of the walnut vegetarian meat product, inject the mixed raw materials into the mold or use the molding machine to extrude and mold them into semi-finished products, and then transport the product to the maturation mechanism for heating. The heating mechanism adopts steam heating, hot air circulation heating or infrared radiation heating to heat the molded walnut vegetarian meat semi-finished product to meet the maturation requirements, and in the maturation process, the temperature and time are precisely controlled to make the walnut vegetarian meat reach the best maturation state.

[0038] In this embodiment, Figure 3 , the stirring block 1 43 is fixedly provided with an arc-shaped guide block 1, and the stirring block 2 44 is fixedly provided with an arc-shaped guide block 2;

[0039] The inner cylinder 42 is provided with a plurality of arc-shaped rotation grooves 423 , and the arc-shaped guide block 1 and the arc-shaped guide block 2 both rotate along the arc-shaped rotation grooves 423 .

[0040] In particular, the arc-shaped turning groove 423, arc-shaped guide block 1 and arc-shaped guide block 2 are provided to enable the stirring block 1 43 and the stirring block 2 44 to rotate around the end of the triangular arc-shaped pentahedron, so that when the stirring block 1 43 and the stirring block 2 44 rotate, the outer side surfaces of the two can be sealed and contacted with the deflection groove 1 421 and the deflection groove 2 422 respectively, thereby ensuring the sealing of the inner cylinder 42 and avoiding leakage of raw materials.

[0041] In this embodiment, Figure 4 A driving cylinder 45 is rotatably disposed in the driving chamber, and a plurality of driving rods 451 are hinged on the driving cylinder 45 , and the other ends of the driving rods 451 are hinged on the stirring block 1 43 and the stirring block 2 44 .

[0042] In this embodiment, Figure 5 , a sealing block 452 is fixedly provided on the driving cylinder 45;

[0043] The rotating drum 41 is provided with an arc-shaped hydraulic cavity 411, and the sealing block 452 slides sealingly along the arc-shaped hydraulic cavity 411;

[0044] The rotating cylinder 41 is fixedly provided with a clamping ring 412, in which a groove is formed, and the supporting cylinder 3 is provided with an annular sealing groove 32, the clamping ring 412 is clamped into the annular sealing groove 32 and rotates along the annular sealing groove 32 in a sealed manner, and a sealed hydraulic cavity is formed between the groove and the supporting cylinder 3;

[0045] The rotating drum 41 is provided with a connecting hole 413 , and the connecting hole 413 connects the arc-shaped hydraulic cavity 411 with the sealed hydraulic cavity.

[0046] It should be noted that the retaining ring 412 and the groove are provided, and the retaining ring 412 is allowed to rotate along the groove in a sealed manner, so that when the rotating cylinder 41 rotates along the supporting cylinder 3, the rotation of the driving cylinder 45 along the rotating cylinder 41 is not affected, that is, the hydraulic pressure driving the sealing block 452 to rotate along the annular hydraulic chamber 411 can pass into the annular hydraulic chamber 411 through the sealing hydraulic chamber and the connecting hole 413, thereby making the deflection of the stirring block 1 43 and the stirring block 2 44 not affected by the rotation of the rotating cylinder 41, thereby ensuring that the raw materials in the inner cylinder 42 can be mixed evenly.

[0047] In this embodiment, Figure 6The sealing mechanism 5 includes a sealing seat 51, a sealing plate 52 and a driving plate 53, wherein the sealing seat 51 is fixedly arranged on the supporting cylinder 3, the sealing seat 51 is provided with a feeding port of the same size as the inner cylinder 42, the sealing seat 51 is provided with a sealing groove, a plurality of sealing plates 52 are rotatably arranged in the sealing groove in a circular sealing manner, and a driving plate 53 for driving the sealing plate 52 to rotate is rotatably arranged in the sealing groove.

[0048] In addition, the driving force for the driving plate 53 to rotate along the sealing groove comes from an external driving mechanism, such as a gear ring mechanism, a hydraulic driving mechanism, and a worm gear mechanism;

[0049] In this embodiment, Figure 6 , the sealing groove is provided with an arc groove 511;

[0050] An arc-shaped rotating block 521 is fixedly provided on the sealing plate 52, and the arc-shaped rotating block 521 rotates along the arc-shaped groove 511, and a clamping rod 522 is fixedly provided on the sealing plate 52;

[0051] The driving plate 53 is provided with a plurality of driving slots 531 , and the clamping rod 522 slides along the driving slots 531 .

[0052] In this embodiment, Figure 6 The sealing plate 52 is a triangular arc-shaped plate, and the radius of the inner arc surface of the sealing plate 52 is the same as the radius of the feed port.

[0053] During implementation, the driving plate 53 is driven to rotate so that the clamping rod 522 slides along the driving groove 531, thereby causing the sealing plate 52 to rotate. When the sealing plate 52 rotates, the raw materials adhering to the surface of the sealing plate 52 can be scraped off the sealing seat 51, and the sealing plate is a triangular arc plate. When the sealing plate is fully opened, the inner arc edge of the sealing plate can fit with the feed port, so that the scraper 31 can clean the inner arc surface of the sealing plate, thereby ensuring that the interior of the mixing mechanism can remain clean after completing a mixing work, providing convenience for the next subsequent mixing.

[0054] In summary, when the present invention is implemented, the various component raw materials of walnut vegetarian meat can be mixed through the mixing mechanism. During mixing, the deflection angles of the stirring block 1 43 and the stirring block 2 44 are adjusted, so that the mixing mechanism can effectively mix different amounts of raw materials, and the stirring block 1 43 and the stirring block 2 44 are triangular arc pentahedrons, and the inner arc surfaces of the stirring block 1 43 and the stirring block 2 44 can be attached to the inner cylinder 42, and then after the mixing is completed, the scraper 31 can be used to clean the raw materials inside the inner cylinder 42 and on the stirring block 1 43 and the stirring block 2 44, and further enable the mixing mechanism to automatically clean after one mixing is completed, thereby facilitating the subsequent mixing work and preventing the residual raw materials from affecting the subsequent walnut vegetarian meat.

[0055] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for continuous mixing, forming and maturing of walnut vegetarian meat products, characterized in that: The invention comprises a mixing mechanism, a shaping mechanism and a ripening mechanism, wherein the mixing mechanism comprises a base (1), a rotating frame (2), a supporting cylinder (3), a stirring mechanism (4) and a sealing mechanism (5), wherein the rotating frame (2) is fixedly arranged on the base (1), the supporting cylinder (3) is rotatably arranged on the rotating frame (2), the stirring mechanism (4) is rotatably arranged in the supporting cylinder (3), the sealing mechanism (5) is fixedly arranged at the output end of the supporting cylinder (3), and a scraper (31) is slidably arranged at the input end of the supporting cylinder (3) through hydraulic drive; The stirring mechanism (4) comprises a rotating cylinder (41), an inner cylinder (42), a stirring block one (43) and a stirring block two (44), wherein the rotating cylinder (41) is rotatably arranged in the supporting cylinder (3), the inner cylinder (42) is fixedly arranged in the rotating cylinder (41), a stirring chamber is formed inside the inner cylinder (42), a driving chamber is formed between the inner cylinder (42) and the rotating cylinder (41), a plurality of deflection grooves one (421) are provided in the middle position of the inner cylinder (42), a plurality of deflection grooves two (422) are provided at both ends of the inner cylinder (42), a stirring block one (43) is rotatably arranged in the deflection groove one (421), and a stirring block two (44) is rotatably arranged in the deflection groove two (422).

2. The device for continuous mixing, forming and maturing of walnut vegetarian meat products according to claim 1, characterized in that: The stirring block 1 (43) and the stirring block 2 (44) are both triangular arc-shaped pentahedrons, and the inner arc surfaces of the stirring block 1 (43) and the stirring block 2 (44) have the same radius and can fit on the inner wall of the inner cylinder (42); The two outer side surfaces of the stirring block 1 (43) extend outward in a triangular shape along the rotating end thereof; One end of the two outer side surfaces of the stirring block 2 (44) is a vertical surface and fits the inner cylinder (42), and the other end extends outward in a triangular shape and crosses the outer side surface of the stirring block 1 (43).

3. The device for continuous mixing, forming and maturing of walnut vegetarian meat products according to claim 1, characterized in that: The stirring block 1 (43) is fixedly provided with an arc-shaped guide block 1, and the stirring block 2 (44) is fixedly provided with an arc-shaped guide block 2; The inner cylinder (42) is provided with a plurality of arc-shaped rotation grooves (423), and the arc-shaped guide block 1 and the arc-shaped guide block 2 both rotate along the arc-shaped rotation grooves (423).

4. The device for continuous mixing, forming and maturing of walnut vegetarian meat products according to claim 1, characterized in that: A driving cylinder (45) is rotatably arranged in the driving chamber, a plurality of driving rods (451) are hingedly connected to the driving cylinder (45), and the other ends of the driving rods (451) are hingedly connected to the stirring block 1 (43) and the stirring block 2 (44).

5. The device for continuous mixing, forming and maturing of walnut vegetarian meat products according to claim 4, characterized in that: A sealing block (452) is fixedly disposed on the driving cylinder (45); The rotating cylinder (41) is provided with an arc-shaped hydraulic cavity (411), and the sealing block (452) slides sealingly along the arc-shaped hydraulic cavity (411); A clamping ring (412) is fixedly provided on the rotating cylinder (41), a groove is provided in the clamping ring (412), an annular sealing groove (32) is provided on the supporting cylinder (3), the clamping ring (412) is clamped into the annular sealing groove (32) and rotates along the annular sealing groove (32) in a sealed manner, and a sealed hydraulic chamber is formed between the groove and the supporting cylinder (3); The rotating cylinder (41) is provided with a connecting hole (413), and the connecting hole (413) connects the arc-shaped hydraulic chamber (411) with the sealed hydraulic chamber.

6. The device for continuous mixing, forming and maturing of walnut vegetarian meat products according to claim 1, characterized in that: The sealing mechanism (5) comprises a sealing seat (51), a sealing plate (52) and a driving plate (53), wherein the sealing seat (51) is fixedly arranged on the supporting cylinder (3), the sealing seat (51) is provided with a material delivery port of the same size as the inner cylinder (42), the sealing seat (51) is provided with a sealing groove, a plurality of sealing plates (52) are rotatably arranged in a circumferential sealing manner in the sealing groove, and a driving plate (53) for driving the sealing plate (52) to rotate is rotatably arranged in the sealing groove.

7. The device for continuous mixing, forming and maturing of walnut vegetarian meat products according to claim 6, characterized in that: The sealing groove is provided with an arc-shaped groove (511); An arc-shaped rotating block (521) is fixedly provided on the sealing plate (52), and the arc-shaped rotating block (521) rotates along the arc-shaped groove (511); and a clamping rod (522) is fixedly provided on the sealing plate (52); The driving plate (53) is provided with a plurality of driving slots (531), and the clamping rod (522) slides along the driving slots (531).

8. The device for continuous mixing, forming and maturing of walnut vegetarian meat products according to claim 6, characterized in that: The sealing plate (52) is a triangular arc-shaped plate, and the radius of the inner arc surface of the sealing plate (52) is the same as the radius of the material delivery port.

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