Relay automatic testing machine and testing process thereof

By designing a relay automatic test machine with dual-channel synchronous loading and double-bit cache transfer test in the relay automation assembly line, combined with flexible material stripping and transfer technology, the problem of low efficiency of relay automation testing in the existing technology is solved, and efficient testing is achieved and transfer cache of multiple sets of relays improves the production capacity and quality of assembly and testing.

CN119406783APending Publication Date: 2025-02-11SHENZHEN YOUNGEN TECH CO LTD
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Patent Information

Application Number
CN202411879140.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

The prior art is difficult to achieve efficient automated testing in relay automation assembly lines, resulting in difficulty in improving assembly and testing capacity and quality.

Method used

A relay automatic testing machine is designed, using dual-channel synchronous loading and double-bit cache transfer testing, combined with flexible material stripping transfer technology, to realize the transfer cache of multiple sets of relays, improve testing efficiency and reduce equipment costs.

Benefits of technology

It effectively improves the relay testing efficiency, realizes efficient transfer and cache of multiple sets of relays, reduces equipment costs, and improves the production capacity and quality of assembly and testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a relay automatic testing machine and a testing process thereof, and the relay automatic testing machine comprises a dual-channel feeding mechanism, a first material pushing mechanism, a first caching mechanism, a second caching mechanism, a testing mechanism, a caching material shifting mechanism, a testing material shifting mechanism, an arm moving mechanism, a transfer mechanism and a discharging mechanism. The testing process comprises the following steps: S1, double-channel feeding; s2, double-station caching is carried out; s3, testing and feeding; s4, testing a relay; s5, caching after testing; and S6, classified discharging is conducted. Double-channel synchronous feeding and double-position cache transfer testing are adopted, the relay testing efficiency is effectively improved, flexible stripping transfer is adopted, transfer cache of multiple sets of relays is achieved, the transfer efficiency is improved, and meanwhile the equipment cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the field of relay automatic assembly, and in particular to a relay automatic testing machine and a testing process thereof. Background Art

[0002] A relay is an electrical control device. It is an electrical device that causes a predetermined step change in the controlled quantity in the electrical output circuit when the change in the input quantity reaches the specified requirements. It has an interactive relationship between the control system, also known as the input circuit, and the controlled system, also known as the output circuit; it is usually used in automated control circuits. It is actually an "automatic switch" that uses a small current to control the operation of a large current; it plays the role of automatic adjustment, safety protection, and circuit conversion in the circuit.

[0003] The structure of the relay includes components such as a relay housing, an iron frame, a magnetic block and a core body. The relay housing is a rectangular box-shaped structure, the middle of which is a cavity with an opening at the top for installing other components. The relay iron frame is a U-shaped frame structure. Two relay iron frames need to be assembled in a single relay. After the two iron frames are symmetrically assembled to form a rectangular frame structure, it is also necessary to vertically insert assembly magnetic blocks at both ends of the rectangular frame structure formed by the iron frames; then, the relay core body is vertically inserted into the rectangular frame with the magnetic blocks installed to form a semi-finished relay; finally, the semi-finished relay is assembled as a whole into the relay housing, and the core body and the iron frame are riveted and fixed to form a semi-finished relay; in the above assembly process, it is necessary to introduce the semi-finished relay into the test circuit to test its parameters before assembling the semi-finished relay into the relay housing to avoid repeated disassembly and assembly due to poor testing. Based on the above process requirements, a relay automatic testing machine needs to be designed in the relay automatic assembly line. The automatic testing machine needs to automatically connect with the automatic assembly machines in the front and rear sections of the relay automatic assembly line, and realize automatic testing of relay semi-finished products to improve the production capacity and quality of relay assembly and testing. Summary of the invention

[0004] The technical problem to be solved by the present invention is to address the deficiencies of the above-mentioned prior art and to provide a relay automatic testing machine and testing process thereof which adopts dual-channel synchronous loading and dual-position buffer transfer testing to effectively improve the relay testing efficiency, and adopts flexible stripping and transfer to realize transfer buffering of multiple groups of relays, thereby improving the transfer efficiency while reducing the equipment cost during the relay assembly test process.

[0005] The technical solution adopted by the present invention is as follows: a relay automatic test machine, used for testing relays, including a horizontally arranged machine platform and a machine cover arranged on the machine platform, a test space is formed between the machine platform and the machine cover, and also includes a dual-channel feeding mechanism, a first pushing mechanism, a first buffer mechanism, a second buffer mechanism, a testing mechanism, a buffer material selection mechanism, a test material selection mechanism, an arm mechanism, a transfer mechanism and a feeding mechanism, wherein the dual-channel feeding mechanism is arranged on one side of the machine platform, including two linear transmission channels arranged in parallel and spaced apart, the two linear transmission channels synchronously convey product components along the X direction, and the ends of the two linear transmission channels extending into the machine platform have a length difference; the first buffer mechanism and the second buffer mechanism are respectively arranged along the Y direction on the side of the two linear transmission channels extending into one end of the machine platform, and a testing station is arranged between the first buffer mechanism and the second buffer mechanism; A testing mechanism is set up above the testing station; the testing material-dispensing mechanism is arranged at the side of the testing station along the X direction, and is used to transfer product components between the first cache mechanism, the testing station and the second cache mechanism; the cache material-dispensing mechanism is arranged at the side of the second cache mechanism, and outputs power along the Y direction, and is used to transfer product components on the second cache mechanism along the Y direction; the second pushing mechanism and the transfer mechanism are respectively arranged at both ends of the second cache mechanism; the second pushing mechanism outputs power along the Y direction, and is used to push the product components on the second cache mechanism toward the transfer mechanism; the unloading mechanism is arranged at the side of the second cache mechanism and the transfer mechanism; the arm assembly is arranged between the second cache mechanism and the transfer mechanism, and between the second cache mechanism and the unloading mechanism, and is used to transfer product components between the second cache mechanism, the transfer mechanism and the unloading mechanism.

[0006] Preferably, the product assembly includes a carrier, a bearing seat and a relay, wherein the carrier is a rectangular plate structure on which at least two product placement positions are spaced apart; the bearing seat includes at least two, at least two bearing seats are respectively arranged at at least two product placement positions, and an inwardly recessed bearing groove is opened on the bearing seat for placing the relay.

[0007] Preferably, the test station and the second cache mechanism are connected by a support plate body of an L-shaped structure, and a strip slide extending along the X direction is provided on the support plate body corresponding to the test station, and the strip slide extends to the second cache mechanism; a strip slide extending along the Y direction is provided on the support plate body corresponding to the second cache mechanism; the test material shifting mechanism is arranged below the test station, and moves the product assembly along the X direction through the strip slide; the cache material shifting mechanism is arranged below the second cache mechanism, and moves the product assembly along the Y direction through the strip slide.

[0008] Preferably, the first cache mechanism is arranged at the side of a linear transmission channel along the Y direction, and the product assembly transmitted on the linear transmission channel is pushed into the first cache mechanism along the Y direction by the first pushing mechanism; the first cache mechanism includes a cache bracket and a cache box, wherein the cache bracket is mounted on the machine platform, and a horizontal support plate is provided on the upper part thereof, and upwardly protruding limit guide bars are provided on both sides of the horizontal support plate, and a linear channel is formed between the limit guide bars; a strip-shaped slide groove is opened on the upper side of the horizontal support plate along the X direction, and is connected with the strip-shaped slide groove at the test station, so that the test material selection mechanism can select the product assembly; the cache box cover is arranged on the horizontal support plate, and a feed port is opened on the side of the cache box close to the linear transmission channel, and a discharge port is opened on the side close to the test station; the product assembly is driven by the first pushing mechanism to slide into the feed port, and is driven by the test material selection mechanism to enter the test station through the discharge port.

[0009] Preferably, the cache material selection mechanism includes a first base, a first cylinder, a first slide, a lifting cylinder, a side support plate, a lifting slide and a first shift block, wherein the first base is horizontally arranged on the machine platform along the Y direction and is located below the second cache mechanism; the first cylinder is arranged on the first base and outputs linear power along the Y direction; the first slide is slidably arranged on the first base along the Y direction and is connected to the output end of the first cylinder; the side support plate is vertically arranged on the first slide; the lifting cylinder is arranged on the first slide, and the output end is arranged upward; the lifting slide is slidably connected to the side wall of the side support plate in the vertical direction and is connected to the output end of the lifting cylinder; at least two groups of first shift blocks are provided on the upper part of the lifting slide, and the at least two groups of first shift blocks are arranged at intervals along the X direction, and respectively correspond to the strip slide grooves opened on the second cache mechanism along the Y direction, and the first shift block passes through the strip slide groove from bottom to top and extends to the top of the second cache mechanism, so as to push the product components on the second cache mechanism.

[0010] Preferably, the test material-dipping mechanism comprises a second base, a second cylinder, a second slide, a dipping block bracket, a dipping block seat and a second dipping block, wherein the second base is arranged below the test station along the X direction; the second cylinder is arranged on the second base and outputs linear power along the X direction; the second slide is slidably connected to the second base and connected to the output end of the second cylinder; the dipping block bracket is horizontally arranged on the upper part of the second slide; the dipping block seat comprises at least two groups, and at least two groups of dipping block seats are respectively arranged on the dipping block bracket in parallel and spaced along the X direction; the second dipping block comprises at least two groups, and at least two groups of second dipping blocks are respectively and correspondingly arranged on at least two groups of dipping block seats.

[0011] Preferably, the block seat is provided with a mounting groove opening upward, in which a rotating shaft is inserted; the second block is arranged in the mounting groove, and one end of the second block is rotatably sleeved on the rotating shaft, and the lower part of the other end is connected to the mounting groove through a vertically arranged spring; the upper part of the other end of the second block is an inclined guide surface extending obliquely upward; in a natural state, the elastic force of the spring pushes the other end of the second block upward to maintain its end surface in a vertical state so that it can pass through the strip slide at the test station and push the product assembly to move; when the second block completes a push and returns in the reverse direction, it contacts the bottom of the product assembly through the inclined guide surface, and the downward pressure of the bottom of the product assembly on it causes the spring to compress downward until it passes through the group of product assemblies for the next push.

[0012] Preferably, the testing mechanism comprises a testing bracket, a testing cylinder, a testing lifting seat, a lifting support plate, a probe seat and a testing probe, wherein the testing bracket is erected above the testing station; the testing cylinder is arranged on the top support plate of the testing bracket, and the output end extends vertically downward through the top support plate; the testing lifting seat is connected to the output end of the testing cylinder; the lifting support plate is arranged horizontally below the top support plate, and is movably connected to the top support plate in the vertical direction through at least two guide rods; the lifting support plate is connected to the testing lifting seat, and moves up and down with the testing lifting seat; the probe seat comprises at least two groups, at least two groups of probe seats are arranged in parallel and spaced apart at the lower part of the testing support plate, and are arranged correspondingly up and down to at least two product components at the testing station; the testing probe comprises at least two groups, at least two groups of test probes are respectively arranged correspondingly on at least two groups of probe seats, and are used to contact the relays of the product components downward, and introduce them into the testing circuit for parameter testing.

[0013] Preferably, the arm assembly includes a first arm and a second arm, wherein the first arm is mounted between the second buffer mechanism and the transfer mechanism for transferring product components therebetween; the second arm is mounted between the second buffer mechanism and the unloading mechanism for transferring product components therebetween; the first arm and the second arm respectively include an arm bracket, a linear module, a lifting module and a material picking head, wherein the arm bracket is mounted on the machine platform; the linear module is arranged on the arm bracket and outputs linear power along the X direction or the Y direction; the lifting module is connected to the output end of the linear module and outputs power in the vertical direction; the material picking head is connected to the output end of the lifting module and is driven by the lifting module to move up and down.

[0014] Preferably, the material picking head includes a material picking bracket, a material picking seat, a pre-pressing frame, a pre-pressing plate, a material picking cylinder, a material clamping support plate and a clamping block, wherein the material picking bracket is connected to the output end of the lifting module; the material picking seat is horizontally arranged at the lower part of the material picking bracket; the pre-pressing frame includes two, and the two pre-pressing frames are respectively vertically arranged at the bottom of the material picking seat; the pre-pressing plate is horizontally arranged at the bottom of the pre-pressing frame; the material picking cylinder is arranged at the bottom of the material picking seat and outputs linear power in the horizontal direction; the material clamping support plate includes two, and the two material clamping support plates are respectively connected to the output end of the material picking cylinder, and are driven by the material picking cylinder to approach or move away from each other; at least two clamping blocks are respectively provided on the inner side walls of the material clamping support plate, which are used to clamp and fix the relay of the product component.

[0015] Preferably, the transfer mechanism includes a transfer support, a limit reference bar, a transfer cylinder, a transfer support plate, a transfer slide, a transfer support and a transfer block, wherein the transfer support is arranged on the machine platform, and the transfer support is an upper and lower double-layer structure; the limit reference bar includes two, and the two limit reference bars are arranged in parallel and spaced apart on the upper support of the transfer support, and a storage space is formed between the two limit reference bars for placing product components; at least two transfer slides that pass through from top to bottom are provided on the upper support of the transfer support; the transfer cylinder is arranged on the lower support of the transfer support. , and outputs linear power along the direction of the transfer chute; the transfer support plate is vertically arranged on the side of the transfer cylinder; the transfer slide is slidably connected to the side wall of the transfer support plate, and is connected to the output end of the transfer cylinder; the transfer support is arranged on the top of the transfer slide, and the transfer support is provided with at least two vertical supports extending upward; the transfer shift block includes at least two, at least two transfer shift blocks are respectively arranged on at least two vertical supports, and are respectively arranged in correspondence with at least two transfer chutes up and down, so as to pass through the transfer chute and move the product assembly on the upper support platform of the transfer support.

[0016] A test process of a relay automatic test machine includes the following process steps: S1. Dual-channel feeding: The assembled product components are transported in a linear direction through two linear transmission channels of the dual-channel feeding mechanism; S2, double-station buffering: the product components in the two linear transmission channels in step S1 are respectively transmitted to the first buffer mechanism and the second buffer mechanism, wherein the product components in one linear transmission channel are pushed into the first buffer mechanism by the first pushing mechanism, and the product components in the other linear transmission channel are slid into the second buffer mechanism; S3, test loading: the product components in the first cache mechanism and the second cache mechanism in step S2 enter the test station respectively to complete the two-way loading; S4, relay test: After the test station in step S3 is fully loaded with product components, the test mechanism set up above the test station contacts the relay in the product component downward, guides it into the test circuit, and performs parameter testing; S5, post-test cache: After the test is completed in step S4, the product component is moved along the X direction to the second cache mechanism by the test material shifting component, and is pushed along the Y direction toward the transfer mechanism by the second material pushing mechanism; S6, classified unloading: After the product components tested in step S5 are in the second buffer mechanism, the qualified products are transferred to the transfer mechanism by the first moving arm, and then transferred to the qualified product unloading mechanism by the transfer mechanism, and the defective products that are NG are moved to the NG buffer mechanism by the second moving arm.

[0017] The beneficial effects of the present invention are: In view of the defects and shortcomings of the prior art, the present invention independently develops and designs a relay automatic testing machine and a testing process thereof which adopts dual-channel synchronous feeding and dual-position buffer transfer testing to effectively improve the relay testing efficiency, and adopts flexible stripping and transfer to realize transfer buffering of multiple groups of relays, thereby improving the transfer efficiency while reducing the equipment cost during the relay assembly test.

[0018] The present invention aims to provide an automatic testing process for a relay semi-finished product composed of a relay iron frame, a magnetic block and a core body before it is assembled into a shell. The present invention is located between a relay semi-finished product assembly machine and a relay finished product assembly machine in an automatic assembly production line of a relay, and is automatically connected with the two assembly machines; the present invention solves the problem of automatic testing before and after the assembly of the relay semi-finished product, realizes dual-channel feeding and dual-buffer material distribution testing, ensures the continuity of test feeding, realizes automatic caching of unloading, realizes the continuity of unloading, and completes the automatic and efficient connection with the front and rear two-stage assembly machines, so as to maximize the assembly and testing capacity. Specifically, the present invention as a whole comprises a dual-channel feeding mechanism, a first buffer mechanism, a second buffer mechanism, a testing mechanism, a test material selection mechanism, a buffer material selection mechanism, a first pushing mechanism, a second pushing mechanism and a feeding mechanism; the overall layout of the present invention is to respectively arrange the dual-channel feeding mechanism and the feeding mechanism on the corresponding two sides of the machine along the X direction to respectively connect the assembly machines of the front and rear sections, and the two straight transmission channels of the dual-channel feeding mechanism respectively and synchronously and independently transport the product components forward, and there is a height difference in the extension length of the end thereof; a testing station is arranged at the end of the dual-channel feeding mechanism, a testing mechanism is arranged above the testing station, and a first buffer mechanism and a second buffer mechanism are respectively arranged on both sides of the testing station in parallel and at intervals, and the first buffer mechanism and the second buffer mechanism extend along the Y direction; in addition, a test material selection mechanism is arranged below the testing station, the first buffer mechanism and the second buffer mechanism along the X direction, and a buffer material selection mechanism is arranged below the second buffer mechanism. The two linear transmission channels synchronously transmit product components forward linearly. The product components in one of the linear transmission channels are pushed into the first buffer mechanism along the Y direction by the first pushing mechanism, and then pushed to the test station along the X direction by the test material dialing mechanism for testing, or cached in the first buffer mechanism for waiting for testing; after the product components in the other linear transmission channel are transmitted to the second buffer mechanism, they are pushed toward the test station along the Y direction by the cache material dialing mechanism, and then pushed into the test station for testing by the test material dialing mechanism, or cached in the second buffer mechanism for waiting for material; thereby realizing dual-channel feeding and dual-buffer waiting material supply and testing, which can ensure the material testing and maintenance at the test station Maintain continuous stability, reduce downtime waiting time, and ensure the stability of test capacity efficiency; after the product component is tested at the test station, it is pushed to the second cache mechanism in the opposite direction along the X direction by the test material transfer mechanism, and then pushed in the opposite direction along the Y direction toward the transfer mechanism set at the end of the second cache mechanism by the second material pusher mechanism. At this time, the second cache mechanism is used as a cache platform after the inspection is completed, and the second moving arm erected above the second cache mechanism is used to transport the defective products that are NG in the test to the NG cache mechanism for caching. After the qualified products are transported to the transfer mechanism by the first moving arm for transfer caching, they are then transmitted to the qualified product unloading mechanism through the transfer mechanism to realize unloading output.Furthermore, the present invention uses the carrier of the product component as a bearing mechanism to simultaneously realize the bearing of multiple relays during the automatic loading, caching, testing and transfer unloading processes, thereby improving the testing efficiency. In addition, during the pushing and caching before the test and the unloading and caching after the test, the test material transfer mechanism and the cache material transfer mechanism arranged below are utilized to realize the transfer of the product component. This structural design can effectively save installation space while completing the automatic transfer of the product component.

[0019] Furthermore, the test material-dipping mechanism and the cache material-dipping mechanism transfer materials back and forth after passing through the upper strip chute upwards. In the actual working process, after pushing one group of product components, it is necessary to return in a straight line to push the next group of product components. The technical problem existing in its straight line return process is that it generates motion interference with the product components placed above the strip chute. To solve this technical problem, the test material-dipping mechanism of the present invention controls the first dipping block to move up and down in the vertical direction through the lifting cylinder. When it needs to push a product component, the lifting cylinder drives the first dipping block to pass through the strip chute upwards. When it completes pushing a group of product components and needs to return, the lifting cylinder drives the first dipping block to retract downwards, thereby avoiding The invention also solves the problem of motion interference in the buffer material mechanism of the present invention. As another technical means, the second shift block of the buffer material mechanism of the present invention adopts a rotatable setting mode, one end of which is rotatably connected to the rotating shaft, and the other end is provided with an upward elastic force by a vertically connected spring below to maintain the state of pushing the second shift block upward, so that the vertical end wall of the other end of the second shift block can push the product assembly horizontally and then move it. When the second shift block completes a single push and returns, the inclined guide surface set on the top of the other end of the second shift block gradually contacts the bottom surface of the product assembly. During the return process, the bottom surface of the product assembly compresses the second shift block downward, so that the spring is compressed downward, thereby solving the problem of motion interference with the product assembly during the return process.

[0020] Furthermore, the function of the first lifting arm and the second lifting arm of the present invention during the working process is to transfer the relay between different mechanisms. The first lifting arm and the second lifting arm use a material picking head as an execution structure. The material picking head drives the two groups of clamps to move closer to or away from each other through a material picking cylinder to achieve clamping and fixing of the relay. The special feature is that the material picking head uses a downwardly extending pre-pressing frame as a supporting structure, and a pre-pressing plate is provided at the bottom of the pre-pressing frame, and the pre-pressing plate is located between the two groups of clamps. During the material picking process, when the material picking head as a whole moves downward toward the relay, the two groups of clamps are in an open state, and the pre-pressing plate contacts the relay downward and presses the relay horizontally downward to achieve pre-pressing of the relay before picking, effectively ensuring the flatness of the relay and improving the position accuracy during material picking. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the layout of the present invention.

[0022] Figure 2It is one of the three-dimensional structural schematic diagrams of the present invention.

[0023] Figure 3 This is the second schematic diagram of the three-dimensional structure of the present invention.

[0024] Figure 4 This is one of the three-dimensional structural schematic diagrams behind the hidden hood of the present invention.

[0025] Figure 5 This is the second schematic diagram of the three-dimensional structure behind the hidden hood of the present invention.

[0026] Figure 6 This is one of the three-dimensional structural schematic diagrams behind the hidden components of the present invention.

[0027] Figure 7 This is the second schematic diagram of the three-dimensional structure behind the hidden components of the present invention.

[0028] Figure 8 This is the third schematic diagram of the three-dimensional structure behind the hidden components of the present invention.

[0029] Fig. 9 It is a schematic diagram of the three-dimensional structure of the first cache mechanism of the present invention.

[0030] Fig.10 It is a schematic diagram of the three-dimensional structure of the relay carrier of the present invention.

[0031] Fig.11 This is one of the three-dimensional structural schematic diagrams of the testing mechanism of the present invention.

[0032] Fig.12 This is the second schematic diagram of the three-dimensional structure of the testing mechanism of the present invention.

[0033] Fig.13 This is one of the three-dimensional structural schematic diagrams of the test material transfer mechanism of the present invention.

[0034] Fig.14 This is the second three-dimensional structural schematic diagram of the test material transfer mechanism of the present invention.

[0035] Fig.15 This is one of the three-dimensional structural schematic diagrams of the buffer material transfer mechanism of the present invention.

[0036] Fig.16 This is the second schematic diagram of the three-dimensional structure of the buffer material transfer mechanism of the present invention.

[0037] Fig.17 This is one of the three-dimensional structural schematic diagrams of the first lifting arm and the second lifting arm of the present invention.

[0038] Fig.18 This is the second schematic diagram of the three-dimensional structure of the first lifting arm and the second lifting arm of the present invention.

[0039] Fig.19 This is one of the three-dimensional structural schematic diagrams of the material taking head of the present invention.

[0040] Fig. 20 This is the second schematic diagram of the three-dimensional structure of the material taking head of the present invention.

[0041] Fig.21 This is one of the three-dimensional structural schematic diagrams of the transfer mechanism of the present invention.

[0042] Fig. 22 This is the second schematic diagram of the three-dimensional structure of the transfer mechanism of the present invention.

[0043] In the figure: 0. Product components; 01. Carrier; 02. Carrier; 03. Relay; C. Carrier slot; 1. Machine; 2. Machine cover; 3. Dual-channel feeding mechanism; 4. First material pushing mechanism; 5. First buffer mechanism; 6. Buffer material dispensing mechanism; 7. Test material dispensing mechanism; 8. Test mechanism; 9. First lifting arm; 10. Second lifting arm; 11. Good product unloading mechanism; 12. NG buffer mechanism; 13. Transfer mechanism; 14. Second material pushing mechanism; 15. Second buffer mechanism; 51. Cache bracket; 52. Cache box; A. Feed inlet; B. Discharge outlet; 61. First base; 62. First cylinder; 63. First slide; 64. Lifting cylinder; 65. Side support plate; 66. Lifting slide; 67. First shifting block; 71. Second base; 72. Second cylinder; 73. Second slide seat; 74. Shift block bracket; 75. Shift block seat; 76. Second shift block; 81. Test bracket; 82. Test cylinder; 83. Test lifting seat; 84. Lifting support plate; 85. Probe seat; 86. Test probe; 91. Material taking support; 92. Material taking seat; 93. Pre-pressing frame; 94. Pre-pressing plate; 95. Material taking cylinder; 96. Material clamping support plate; 97. Clamping block; 131. Transfer support platform; 132. Limit reference bar; 133. Transfer cylinder; 134. Transfer support plate; 135. Transfer slide; 136. Transfer support; 137. Transfer shift block; D. Transfer slide. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0046] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example 1

[0047] like Figures 1 to 10 As shown, the present invention proposes a relay automatic test machine for testing relays, comprising a horizontally arranged machine platform 1 and a machine cover 2 arranged on the machine platform 1, a test space is formed between the machine platform 1 and the machine cover 2, and also comprising a dual-channel feeding mechanism 3, a first pushing mechanism 4, a first buffer mechanism 5, a second buffer mechanism 15, a testing mechanism 8, a buffer material selection mechanism 6, a test material selection mechanism 7, an arm mechanism, a transfer mechanism 13 and a feeding mechanism, wherein the dual-channel feeding mechanism 3 is arranged on one side of the machine platform 1, comprising two linear transmission channels arranged in parallel and at intervals, the two linear transmission channels synchronously convey product components 0 along the X direction, and the ends of the two linear transmission channels extending into the machine platform 1 have a length difference; the first buffer mechanism 5 and the second buffer mechanism 15 are respectively arranged on the sides of the two linear transmission channels extending into the machine platform 1 along the Y direction, and a test station is arranged between the first buffer mechanism 5 and the second buffer mechanism 15; the upper shelf of the test station A testing mechanism 8 is provided; the test material-dispensing mechanism 7 is arranged at the side of the testing station along the X direction, and is used to transfer the product component 0 between the first cache mechanism 5, the testing station and the second cache mechanism 15; the cache material-dispensing mechanism 6 is arranged at the side of the second cache mechanism 15, and outputs power along the Y direction, and is used to transfer the product component 0 on the second cache mechanism 15 along the Y direction; the second material-pushing mechanism 14 and the transfer mechanism 13 are respectively arranged at both ends of the second cache mechanism 15; the second material-pushing mechanism 14 outputs power along the Y direction, and is used to push the product component 0 on the second cache mechanism 15 toward the transfer mechanism 13; the unloading mechanism is arranged at the side of the second cache mechanism 15 and the transfer mechanism 13; the arm assembly is arranged between the second cache mechanism 15 and the transfer mechanism 13 and between the second cache mechanism 15 and the unloading mechanism, and is used to transfer the product component 0 between the second cache mechanism 15 and the transfer mechanism 13 and the unloading mechanism.

[0048] The product component 0 includes a carrier 01, a bearing seat 02 and a relay 03, wherein the carrier 01 is a rectangular plate-like structure on which at least two product placement positions are arranged at intervals; the bearing seat 02 includes at least two, at least two bearing seats 02 are respectively arranged at at least two product placement positions, and an inwardly recessed bearing groove C is opened on the bearing seat 02 for placing the relay 03.

[0049] The test station and the second cache mechanism 15 are connected by a support plate body with an L-shaped structure. The support plate body is provided with a strip slide extending along the X direction at the test station, and the strip slide extends to the second cache mechanism 15; the support plate body is provided with a strip slide extending along the Y direction at the second cache mechanism 15; the test material shifting mechanism 7 is arranged below the test station, and moves the product component 0 along the X direction through the strip slide; the cache material shifting mechanism 5 is arranged below the second cache mechanism 15, and moves the product component 0 along the Y direction through the strip slide.

[0050] Furthermore, the present invention designs a relay automatic testing machine and its testing process during the relay assembly test that adopts dual-channel synchronous feeding and dual-bit buffer transfer testing to effectively improve the relay testing efficiency, and adopts flexible stripping and transfer to realize transfer buffering of multiple groups of relays, thereby improving transfer efficiency while reducing equipment costs.

[0051] The present invention aims to provide an automatic testing process for a relay semi-finished product composed of a relay iron frame, a magnetic block and a core body before it is assembled into a shell. The present invention is located between a relay semi-finished product assembly machine and a relay finished product assembly machine in an automatic assembly production line of a relay, and is automatically connected with the two assembly machines; the present invention solves the problem of automatic testing before and after the assembly of the relay semi-finished product, realizes dual-channel feeding and dual-buffer material distribution testing, ensures the continuity of test feeding, realizes automatic caching of unloading, realizes the continuity of unloading, and completes the automatic and efficient connection with the front and rear two-stage assembly machines, so as to maximize the assembly and testing capacity. Specifically, the present invention as a whole comprises a dual-channel feeding mechanism, a first buffer mechanism, a second buffer mechanism, a testing mechanism, a test material selection mechanism, a buffer material selection mechanism, a first pushing mechanism, a second pushing mechanism and a feeding mechanism; the overall layout of the present invention is to respectively arrange the dual-channel feeding mechanism and the feeding mechanism on the corresponding two sides of the machine along the X direction to respectively connect the assembly machines of the front and rear sections, and the two straight transmission channels of the dual-channel feeding mechanism respectively and synchronously and independently transport the product components forward, and there is a height difference in the extension length of the end thereof; a testing station is arranged at the end of the dual-channel feeding mechanism, a testing mechanism is arranged above the testing station, and a first buffer mechanism and a second buffer mechanism are respectively arranged on both sides of the testing station in parallel and at intervals, and the first buffer mechanism and the second buffer mechanism extend along the Y direction; in addition, a test material selection mechanism is arranged below the testing station, the first buffer mechanism and the second buffer mechanism along the X direction, and a buffer material selection mechanism is arranged below the second buffer mechanism. The two linear transmission channels synchronously transmit product components forward linearly. The product components in one of the linear transmission channels are pushed into the first buffer mechanism along the Y direction by the first pushing mechanism, and then pushed to the test station along the X direction by the test material dialing mechanism for testing, or cached in the first buffer mechanism for waiting for testing; after the product components in the other linear transmission channel are transmitted to the second buffer mechanism, they are pushed toward the test station along the Y direction by the cache material dialing mechanism, and then pushed into the test station for testing by the test material dialing mechanism, or cached in the second buffer mechanism for waiting for material; thereby realizing dual-channel feeding and dual-buffer waiting material supply and testing, which can ensure the material testing and maintenance at the test station Maintain continuous stability, reduce downtime waiting time, and ensure the stability of test capacity efficiency; after the product component is tested at the test station, it is pushed to the second cache mechanism in the opposite direction along the X direction by the test material transfer mechanism, and then pushed in the opposite direction along the Y direction toward the transfer mechanism set at the end of the second cache mechanism by the second material pusher mechanism. At this time, the second cache mechanism is used as a cache platform after the inspection is completed, and the second moving arm erected above the second cache mechanism is used to transport the defective products that are NG in the test to the NG cache mechanism for caching. After the qualified products are transported to the transfer mechanism by the first moving arm for transfer caching, they are then transmitted to the qualified product unloading mechanism through the transfer mechanism to realize unloading output.Furthermore, the present invention uses the carrier of the product component as a bearing mechanism to simultaneously realize the bearing of multiple relays during the automatic loading, caching, testing and transfer unloading processes, thereby improving the testing efficiency. In addition, during the pushing and caching before the test and the unloading and caching after the test, the test material transfer mechanism and the cache material transfer mechanism arranged below are utilized to realize the transfer of the product component. This structural design can effectively save installation space while completing the automatic transfer of the product component.

[0052] Furthermore, the test material-dipping mechanism and the cache material-dipping mechanism transfer materials back and forth after passing through the upper strip chute upwards. In the actual working process, after pushing one group of product components, it is necessary to return in a straight line to push the next group of product components. The technical problem existing in its straight line return process is that it generates motion interference with the product components placed above the strip chute. To solve this technical problem, the test material-dipping mechanism of the present invention controls the first dipping block to move up and down in the vertical direction through the lifting cylinder. When it needs to push a product component, the lifting cylinder drives the first dipping block to pass through the strip chute upwards. When it completes pushing a group of product components and needs to return, the lifting cylinder drives the first dipping block to retract downwards, thereby avoiding The invention also solves the problem of motion interference in the buffer material mechanism of the present invention. As another technical means, the second shift block of the buffer material mechanism of the present invention adopts a rotatable setting mode, one end of which is rotatably connected to the rotating shaft, and the other end is provided with an upward elastic force by a vertically connected spring below to maintain the state of pushing the second shift block upward, so that the vertical end wall of the other end of the second shift block can push the product assembly horizontally and then move it. When the second shift block completes a single push and returns, the inclined guide surface set on the top of the other end of the second shift block gradually contacts the bottom surface of the product assembly. During the return process, the bottom surface of the product assembly compresses the second shift block downward, so that the spring is compressed downward, thereby solving the problem of motion interference with the product assembly during the return process. Example 2

[0053] like Fig. 9 As shown, as an embodiment of the present invention, the first cache mechanism 5 of the present invention is arranged on the side of a linear transmission channel along the Y direction, and the product component 0 transmitted on the linear transmission channel is pushed into the first cache mechanism 5 along the Y direction by the first pushing mechanism 4; the first cache mechanism 5 includes a cache bracket 51 and a cache box 52, wherein the cache bracket 51 is mounted on the machine 1, and a horizontal support plate is provided on the upper part thereof, and upwardly protruding limit guide bars are provided on both sides of the horizontal support plate, and a linear channel is formed between the limit guide bars; a strip-shaped slide groove is opened on the upper part of the horizontal support plate along the X direction, and is connected with the strip-shaped slide groove at the test station, so that the test material selection mechanism 7 can select the product component 0; the cache box 52 is covered on the horizontal support plate, and a feed port A is opened on the side of the cache box 52 close to the linear transmission channel, and a discharge port B is opened on the side close to the test station; the product component 0 is driven by the first pushing mechanism 4 to slide into the feed port A, and is driven by the test material selection mechanism 7 to enter the test station through the discharge port B. Example 3

[0054] like Figure 13 to Figure 14 As shown, as an embodiment of the present invention, the cache material selection mechanism 6 of the present invention includes a first base 61, a first cylinder 62, a first slide 63, a lifting cylinder 64, a side support plate 65, a lifting slide 66 and a first shifting block 67, wherein the first base 61 is horizontally arranged on the machine 1 along the Y direction and is located below the second cache mechanism 15; the first cylinder 62 is arranged on the first base 61 and outputs linear power along the Y direction; the first slide 63 is slidably arranged on the first base 61 along the Y direction and is connected to the output end of the first cylinder 62; the side support plate 65 is vertically arranged on the first On a slide 63; the lifting cylinder 64 is arranged on the first slide 63, and the output end is arranged upward; the lifting slide 66 is slidably connected to the side wall of the side support plate 65 in the vertical direction, and is connected to the output end of the lifting cylinder 64; at least two groups of first shift blocks 67 are provided on the upper part of the lifting slide 66, and at least two groups of first shift blocks 67 are arranged at intervals along the X direction, and respectively correspond to the strip slide grooves opened along the Y direction on the second cache mechanism 15, and the first shift blocks 67 extend from bottom to top through the strip slide groove to the top of the second cache mechanism 15, and are used to push the product component 0 on the second cache mechanism 15. Example 4

[0055] like Figure 15 to Figure 16 As shown, as an embodiment of the present invention, the test material-diverting mechanism 7 of the present invention comprises a second base 71, a second cylinder 72, a second slide 73, a diverter block bracket 74, a diverter block seat 75 and a second diverter block 76, wherein the second base 71 is arranged below the test station along the X direction; the second cylinder 72 is arranged on the second base 71 and outputs linear power along the X direction; the second slide 73 is slidably connected to the second base 71 and connected to the output end of the second cylinder 72; the diverter block bracket 74 is horizontally arranged on the upper part of the second slide 73; the diverter block seat 75 comprises at least two groups, and at least two groups of diverter block seats 75 are respectively arranged on the diverter block bracket 74 in parallel and spaced along the X direction; the second diverter block 76 comprises at least two groups, and at least two groups of second diverter blocks 76 are respectively arranged on at least two groups of diverter block seats 75.

[0056] The shift block seat 75 is provided with an upwardly opening mounting groove, in which a rotating shaft is inserted; the second shift block 76 is arranged in the mounting groove, and one end of the second shift block 76 is rotatably mounted on the rotating shaft, and the lower part of the other end is connected to the mounting groove through a vertically arranged spring; the upper part of the other end of the second shift block 76 is an inclined guide surface extending obliquely upward; in the natural state, the elastic force of the spring pushes the other end of the second shift block 76 upward to maintain its end surface in a vertical state so that it can pass through the strip slide at the test station and push the product component 0 to move; when the second shift block 76 completes a push and returns in the reverse direction, it contacts the bottom of the product component 0 through the inclined guide surface, and the downward pressure of the bottom of the product component 0 on it compresses the spring downward until it passes through the group of product components 0 for the next push. Example 5

[0057] like Figure 11 to Figure 12 As shown, as an embodiment of the present invention, the test mechanism 8 of the present invention includes a test bracket 81, a test cylinder 82, a test lifting seat 83, a lifting support plate 84, a probe seat 85 and a test probe 86, wherein the test bracket 81 is set above the test station; the test cylinder 82 is set on the top support plate of the test bracket 81, and the output end extends vertically downward through the top support plate; the test lifting seat 83 is connected to the output end of the test cylinder 82; the lifting support plate 84 is horizontally set below the top support plate, and is vertically extended by at least two guide rods. The lifting support plate 84 is connected to the test lifting seat 83 and moves up and down with the test lifting seat 83; the probe seat 85 includes at least two groups, at least two groups of probe seats 85 are arranged in parallel and spaced apart at the lower part of the test support plate 84, and are arranged correspondingly to at least two product components 0 at the test station; the test probes 86 include at least two groups, at least two groups of test probes are respectively arranged on at least two groups of probe seats 85, for contacting the relay 03 of the product component 0 downward, and introducing it into the test circuit for parameter testing. Example 6

[0058] like Figure 17 to Figure 18As shown, as an embodiment of the present invention, the arm lifting assembly of the present invention includes a first arm lifting arm 9 and a second arm lifting arm 10, wherein the first arm lifting arm 9 is mounted between the second buffer mechanism 15 and the transfer mechanism 13, and is used to transfer the product assembly 0 therebetween; the second arm lifting arm 10 is mounted between the second buffer mechanism 15 and the unloading mechanism, and is used to transfer the product assembly 0 therebetween; the first arm lifting arm 9 and the second arm lifting arm 10 respectively include an arm lifting bracket, a linear module, a lifting module and a material picking head, wherein the arm lifting bracket is mounted on the machine platform; the linear module is arranged on the arm lifting bracket, and outputs linear power along the X direction or the Y direction; the lifting module is connected to the output end of the linear module, and outputs power along the vertical direction; the material picking head is connected to the output end of the lifting module, and is driven by the lifting module to move up and down.

[0059] like Figure 19 to Figure 20 As shown, as an embodiment of the present invention, the material picking head of the present invention includes a material picking bracket 91, a material picking seat 92, a pre-pressing frame 93, a pre-pressing plate 94, a material picking cylinder 95, a material clamping support plate 96 and a clamping block 97, wherein the material picking bracket 91 is connected to the output end of the lifting module; the material picking seat 92 is horizontally arranged at the lower part of the material picking bracket 91; the pre-pressing frame 93 includes two, and the two pre-pressing frames 93 are respectively vertically arranged at the bottom of the material picking seat 92; the pre-pressing plate 94 is horizontally arranged at the bottom of the pre-pressing frame 93; the material picking cylinder 95 is arranged at the bottom of the material picking seat 92 and outputs linear power in the horizontal direction; the material clamping support plate 96 includes two, and the two material clamping support plates 96 are respectively connected to the output end of the material picking cylinder 95, and are driven by the material picking cylinder 95 to approach or move away from each other; at least two clamping blocks 97 are respectively provided on the inner side walls of the material clamping support plate 96, which are used to clamp and fix the relay 03 of the product component 0.

[0060] The function of the first lifting arm and the second lifting arm of the present invention during the working process is to transfer the relay between different mechanisms. The first lifting arm and the second lifting arm use a material picking head as an execution structure. The material picking head drives the two groups of clamping blocks to move closer to or farther away from each other through a material picking cylinder to clamp and fix the relay. The special feature is that the material picking head uses a downwardly extending pre-pressing frame as a supporting structure, and a pre-pressing plate is provided at the bottom of the pre-pressing frame. The pre-pressing plate is located between the two groups of clamping blocks. During the material picking process, when the material picking head as a whole moves downward toward the relay, the two groups of clamping blocks are in an open state, and the pre-pressing plate contacts the relay downward and presses the relay horizontally downward to achieve pre-pressing of the relay before picking, effectively ensuring the flatness of the relay and improving the position accuracy during material picking. Example 7

[0061] like Figure 21 to Figure 22As shown, as an embodiment of the present invention, the transfer mechanism 13 of the present invention includes a transfer support 131, a limit reference bar 132, a transfer cylinder 133, a transfer support plate 134, a transfer slide 135, a transfer support 136 and a transfer shift block 137, wherein the transfer support 131 is arranged on the machine 1, and the transfer support 131 is an upper and lower double-layer structure; the limit reference bar 132 includes two, and the two limit reference bars 132 are arranged in parallel and spaced apart on the upper support of the transfer support 131, and a storage space is formed between the two limit reference bars 132 for placing product components 0; at least two transfer slides D that pass through from top to bottom are provided on the upper support of the transfer support 131; the transfer cylinder 133 is provided It is placed on the lower support platform of the transfer support platform 131 and outputs linear power along the direction of the transfer chute D; the transfer support plate 134 is vertically arranged on the side of the transfer cylinder 133; the transfer slide 135 is slidably connected to the side wall of the transfer support plate 134 and is connected to the output end of the transfer cylinder 133; the transfer support 136 is arranged on the top of the transfer slide 135, and the transfer support 136 is provided with at least two vertical supports extending upward; the transfer shift block 137 includes at least two, at least two transfer shift blocks 137 are respectively arranged on at least two vertical supports, and are respectively arranged in correspondence with at least two transfer chutes D up and down, so as to pass through the transfer chute D and move the product component 0 on the upper support platform of the transfer support platform 131. Example 8

[0062] like Figures 4 to 8 As shown, as an embodiment of the present invention, the unloading mechanism of the present invention includes a good product unloading mechanism 11 and an NG buffer mechanism 12, wherein the good product unloading mechanism 11 is arranged on the side of the transfer mechanism 13 along the X direction, and is used to receive the product component 0 that is tested as a good product; the good product unloading mechanism 11 is a dual-channel structure, which can receive the product component 0 separately and synchronously; the NG buffer mechanism 12 is arranged on the side of the second buffer mechanism 15 along the Y direction, and is used to receive and buffer the defective product component 0 that is tested NG. Example 9

[0063] As an embodiment of the present invention, the present invention discloses a testing process of a relay automatic testing machine, comprising the following process steps: S1. Dual-channel feeding: The assembled product components are transported in a linear direction through two linear transmission channels of the dual-channel feeding mechanism; S2, double-station buffering: the product components in the two linear transmission channels in step S1 are respectively transmitted to the first buffer mechanism and the second buffer mechanism, wherein the product components in one linear transmission channel are pushed into the first buffer mechanism by the first pushing mechanism, and the product components in the other linear transmission channel are slid into the second buffer mechanism; S3, test loading: the product components in the first cache mechanism and the second cache mechanism in step S2 enter the test station respectively to complete the two-way loading; S4, relay test: After the test station in step S3 is fully loaded with product components, the test mechanism set up above the test station contacts the relay in the product component downward, guides it into the test circuit, and performs parameter testing; S5, post-test cache: After the test is completed in step S4, the product component is moved along the X direction to the second cache mechanism by the test material shifting component, and is pushed along the Y direction toward the transfer mechanism by the second material pushing mechanism; S6, classified unloading: After the product components tested in step S5 are in the second buffer mechanism, the qualified products are transferred to the transfer mechanism by the first moving arm, and then transferred to the qualified product unloading mechanism by the transfer mechanism, and the defective products that are NG are moved to the NG buffer mechanism by the second moving arm.

[0064] The embodiments of the present invention are only to introduce its specific implementation methods and are not intended to limit its protection scope. The technicians in this industry can make some modifications inspired by this embodiment, so any equivalent changes or modifications made according to the scope of the patent of the present invention are within the scope of the patent claims of the present invention.

Claims

1. A relay automatic test machine for testing relays, comprising a machine platform (1) arranged horizontally and a machine cover (2) arranged on the machine platform (1), wherein a test space is formed between the machine platform (1) and the machine cover (2), and characterized in that: It also includes a dual-channel feeding mechanism (3), a first pushing mechanism (4), a first buffer mechanism (5), a second buffer mechanism (15), a testing mechanism (8), a buffer material shifting mechanism (6), a testing material shifting mechanism (7), an arm lifting mechanism, a transfer mechanism (13) and a feeding mechanism, wherein: The dual-channel feeding mechanism (3) is arranged on one side of the machine (1), and comprises two linear transmission channels arranged in parallel and at intervals, the two linear transmission channels synchronously convey the product components (0) along the X direction, and the ends of the two linear transmission channels extending into the machine (1) have a length difference; The first buffer mechanism (5) and the second buffer mechanism (15) are respectively arranged along the Y direction at the side of the two linear transmission channels extending into one end of the machine platform (1); a test station is arranged between the first buffer mechanism (5) and the second buffer mechanism (15); and a test mechanism (8) is arranged above the test station; The test material transfer mechanism (7) is arranged on the side of the test station along the X direction, and is used to transfer the product component (0) between the first buffer mechanism (5), the test station and the second buffer mechanism (15); The buffer material transfer mechanism (6) is arranged on the side of the second buffer mechanism (15) and outputs power along the Y direction, so as to transfer the product assembly (0) on the second buffer mechanism (15) along the Y direction; The second material pushing mechanism (14) and the transfer mechanism (13) are respectively arranged at two ends of the second buffer mechanism (15); the second material pushing mechanism (14) outputs power along the Y direction, so as to push the product assembly (0) on the second buffer mechanism (15) towards the transfer mechanism (13); The material unloading mechanism is arranged on the side of the second buffer mechanism (15) and the transfer mechanism (13); The arm assembly is arranged between the second buffer mechanism (15) and the transfer mechanism (13) and between the second buffer mechanism (15) and the unloading mechanism, and is used to transfer the product assembly (0) between the second buffer mechanism (15) and the transfer mechanism (13) and the unloading mechanism.

2. A relay automatic testing machine according to claim 1, characterized in that: The product assembly (0) comprises a carrier (01), a bearing seat (02) and a relay (03), wherein the carrier (01) is a rectangular plate-shaped structure on which at least two product placement positions are arranged at intervals; the bearing seat (02) comprises at least two, at least two bearing seats (02) are respectively arranged at at least two product placement positions, and an inwardly recessed bearing groove (C) is provided on the bearing seat (02) for placing the relay (03).

3. A relay automatic testing machine according to claim 1, characterized in that: The test station and the second buffer mechanism (15) are connected via a support plate body of an L-shaped structure; a strip-shaped slide groove extending in the X direction is provided on the support plate body at a position corresponding to the test station, and the strip-shaped slide groove extends to the second buffer mechanism (15); a strip-shaped slide groove extending in the Y direction is provided on the support plate body at a position corresponding to the second buffer mechanism (15); the test material shifting mechanism (7) is arranged below the test station and moves the product component (0) along the X direction through the strip-shaped slide groove; the cache material shifting mechanism (5) is arranged below the second buffer mechanism (15) and moves the product component (0) along the Y direction through the strip-shaped slide groove.

4. A relay automatic testing machine according to claim 3, characterized in that: The first buffer mechanism (5) is arranged on the side of a linear transmission channel along the Y direction, and the product assembly (0) transmitted on the linear transmission channel is pushed into the first buffer mechanism (5) along the Y direction by the first pushing mechanism (4); the first buffer mechanism (5) comprises a buffer support (51) and a buffer box (52), wherein the buffer support (51) is mounted on the machine platform (1), and a horizontal support plate is provided on the upper part thereof, and upwardly protruding limit guide bars are provided on both sides of the horizontal support plate, and a linear channel is formed between the limit guide bars; the horizontal support plate A strip-shaped slide groove is provided on the plate along the X direction and is connected to the strip-shaped slide groove at the test station so that the test material shifting mechanism (7) can shift the product component (0); the buffer box (52) is covered on the horizontal support plate, and a feed port (A) is provided on the side of the buffer box (52) close to the linear transmission channel, and a discharge port (B) is provided on the side close to the test station; the product component (0) is driven by the first pushing mechanism (4) to slide into the feed port (A), and is driven by the test material shifting mechanism (7) to enter the test station through the discharge port (B).

5. The relay automatic testing machine according to claim 3, characterized in that: The buffer material shifting mechanism (6) comprises a first base (61), a first cylinder (62), a first slide (63), a lifting cylinder (64), a side support plate (65), a lifting slide (66) and a first shifting block (67), wherein the first base (61) is horizontally arranged on the machine platform (1) along the Y direction and is located below the second buffer mechanism (15); the first cylinder (62) is arranged on the first base (61) and outputs linear power along the Y direction; the first slide (63) is slidably arranged on the first base (61) along the Y direction and is connected to the output end of the first cylinder (62); the side support plate (65) is vertically arranged on the first slide (63) ); the lifting cylinder (64) is arranged on the first slide (63), and the output end is arranged upward; the lifting slide (66) is slidably connected to the side wall of the side support plate (65) in the vertical direction, and is connected to the output end of the lifting cylinder (64); at least two groups of first shift blocks (67) are provided on the upper part of the lifting slide (66), and the at least two groups of first shift blocks (67) are arranged at intervals along the X direction, and respectively correspond to the strip-shaped slide grooves opened along the Y direction on the second cache mechanism (15) up and down, and the first shift blocks (67) extend from bottom to top through the strip-shaped slide groove to the top of the second cache mechanism (15), and are used to push the product component (0) on the second cache mechanism (15).

6. The relay automatic testing machine according to claim 3, characterized in that: The test material shifting mechanism (7) comprises a second base (71), a second cylinder (72), a second slide (73), a shifting block bracket (74), a shifting block seat (75) and a second shifting block (76), wherein the second base (71) is arranged below the test station along the X direction; the second cylinder (72) is arranged on the second base (71) and outputs linear power along the X direction; the second slide (73) is slidably connected to the second base (71) and connected to the output end of the second cylinder (72); the shifting block bracket (74) is horizontally arranged on the upper part of the second slide (73); the shifting block seat (75) comprises at least two groups, and the at least two groups of shifting block seats (75) are respectively arranged on the shifting block bracket (74) in parallel and spaced relation along the X direction; the second shifting block (76) comprises at least two groups, and the at least two groups of second shifting blocks (76) are respectively arranged on the at least two groups of shifting block seats (75).

7. A relay automatic testing machine according to claim 6, characterized in that: The block seat (75) is provided with a mounting groove with an opening facing upward, and a rotating shaft is inserted into the mounting groove; the second block (76) is arranged in the mounting groove, and one end of the second block (76) is rotatably sleeved on the rotating shaft, and the lower part of the other end is connected to the mounting groove through a vertically arranged spring; the upper part of the other end of the second block (76) is an inclined guide surface extending obliquely upward; in a natural state, the elastic force of the spring pushes the other end of the second block (76) upward to maintain its end surface in a vertical state so that it can pass through the strip-shaped slide groove at the test station and push the product component (0) to move; when the second block (76) completes a push and returns in the reverse direction, it contacts the bottom of the product component (0) through the inclined guide surface, and the downward pressure exerted by the bottom of the product component (0) on it causes the spring to be compressed downward until it passes through the group of product components (0) so as to carry out the next push.

8. The relay automatic testing machine according to claim 2, characterized in that: The test mechanism (8) comprises a test support (81), a test cylinder (82), a test lifting seat (83), a lifting support plate (84), a probe seat (85) and a test probe (86), wherein the test support (81) is mounted above the test station; the test cylinder (82) is arranged on the top support plate of the test support (81), and the output end passes through the top support plate and extends vertically downward; the test lifting seat (83) is connected to the output end of the test cylinder (82); the lifting support plate (84) is horizontally arranged below the top support plate, and is connected to the top support plate in the vertical direction through at least two guide rods. The support plate is movably connected; the lifting support plate (84) is connected to the test lifting seat (83) and moves up and down with the test lifting seat (83); the probe seat (85) includes at least two groups, at least two groups of probe seats (85) are arranged in parallel and spaced relationship at the bottom of the test support plate (84), and are arranged correspondingly to at least two product components (0) at the test station; the test probe (86) includes at least two groups, at least two groups of test probes are arranged correspondingly on at least two groups of probe seats (85), and are used to contact the relay (03) of the product component (0) downward to guide it into the test circuit for parameter testing.

9. The relay automatic testing machine according to claim 1, characterized in that: The arm assembly comprises a first arm (9) and a second arm (10), wherein the first arm (9) is mounted between the second buffer mechanism (15) and the transfer mechanism (13) for transferring the product assembly (0) therebetween; the second arm (10) is mounted between the second buffer mechanism (15) and the unloading mechanism for transferring the product assembly (0) therebetween; the first arm (9) and the second arm (10) respectively comprise an arm bracket, a linear module, a lifting module and a material taking head, wherein the arm bracket is mounted on the machine platform; the linear module is arranged on the arm bracket and outputs linear power in the X direction or the Y direction; the lifting module is connected to the output end of the linear module and outputs power in the vertical direction; the material taking head is connected to the output end of the lifting module and is driven by the lifting module to move up and down.

10. The automatic relay testing machine according to claim 9, characterized in that: The material taking head comprises a material taking support (91), a material taking seat (92), a pre-pressing frame (93), a pre-pressing plate (94), a material taking cylinder (95), a material clamping support plate (96) and a clamping block (97), wherein the material taking support (91) is connected to the output end of the lifting module; the material taking seat (92) is horizontally arranged at the lower part of the material taking support (91); the pre-pressing frame (93) comprises two, and the two pre-pressing frames (93) are respectively vertically arranged at the bottom of the material taking seat (92); the pre-pressing plate (94) is horizontally arranged at the lower part of the material taking seat (92); The material picking cylinder (95) is arranged at the bottom of the material picking seat (92) and outputs linear power in the horizontal direction; the material clamping support plate (96) includes two pieces, and the two material clamping support plates (96) are respectively connected to the output ends of the material picking cylinder (95) and are driven by the material picking cylinder (95) to move closer to or farther from each other; at least two clamping blocks (97) are respectively arranged on the inner side walls of the material clamping support plates (96) for clamping and fixing the relay (03) of the product component (0).

11. The relay automatic testing machine according to claim 1, characterized in that: The transfer mechanism (13) comprises a transfer support (131), a limit reference bar (132), a transfer cylinder (133), a transfer support plate (134), a transfer slide (135), a transfer support (136) and a transfer shift block (137), wherein the transfer support (131) is arranged on the machine platform (1), and the transfer support (131) is a double-layer structure; the limit reference bar (132) comprises two, and the two limit reference bars (132) are arranged in parallel and spaced apart on the upper support of the transfer support (131), and a storage space is formed between the two limit reference bars (132) for placing product components (0); at least two transfer slides (D) are opened on the upper support of the transfer support (131); the transfer cylinder (133) is arranged on the transfer support (131) and outputs linear power in the direction of the transfer chute (D); the transfer support plate (134) is vertically arranged on the side of the transfer cylinder (133); the transfer slide (135) is slidably connected to the side wall of the transfer support plate (134) and is connected to the output end of the transfer cylinder (133); the transfer support (136) is arranged on the top of the transfer slide (135), and the transfer support (136) is provided with at least two vertical supports extending upward; the transfer shift block (137) includes at least two, at least two transfer shift blocks (137) are respectively arranged on at least two vertical supports, and are respectively arranged in correspondence with at least two transfer chutes (D) up and down, so as to pass through the transfer chute (D) and move the product component (0) on the upper support of the transfer support (131).

12. A test process for a relay automatic test machine as claimed in claim 1, characterized in that: The process steps include: S1. Dual-channel feeding: The assembled product components are transported in a linear direction through two linear transmission channels of the dual-channel feeding mechanism; S2, double-station buffering: the product components in the two linear transmission channels in step S1 are respectively transmitted to the first buffer mechanism and the second buffer mechanism, wherein the product components in one linear transmission channel are pushed into the first buffer mechanism by the first pushing mechanism, and the product components in the other linear transmission channel are slid into the second buffer mechanism; S3, test loading: the product components in the first cache mechanism and the second cache mechanism in step S2 enter the test station respectively to complete the two-way loading; S4, relay test: After the test station in step S3 is fully loaded with product components, the test mechanism set up above the test station contacts the relay in the product component downward, guides it into the test circuit, and performs parameter testing; S5, post-test cache: After the test is completed in step S4, the product component is moved along the X direction to the second cache mechanism by the test material shifting component, and is pushed along the Y direction toward the transfer mechanism by the second material pushing mechanism; S6, classified unloading: After the product components tested in step S5 are in the second buffer mechanism, the qualified products are transferred to the transfer mechanism by the first moving arm, and then transferred to the qualified product unloading mechanism by the transfer mechanism, and the defective products that are NG are moved to the NG buffer mechanism by the second moving arm.

Citation Information

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