Stable clamping guide mechanism of laser cutting machine for steel pipe machining
Through the combination of the bidirectional drive module and the horizontal moving assembly, combined with the design of the positioning assembly and the electromagnet, the problem of unstable clamping in steel pipes is solved, and the rapid and stable clamping of the steel pipes is achieved, which improves the cutting accuracy and efficiency.
Patent Information
- Application Number
- CN202411948221.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing clamping structure cannot ensure that the steel pipe is moved and adjusted quickly and stably in the horizontal direction while rotating, resulting in a reduction in cutting accuracy and efficiency, and it is difficult to deal with changes in steel pipe size and processing vibrations.
The bidirectional drive module is used to accurately control the movement of the horizontal guide frame and the vertical guide frame. Combined with the horizontal moving components of the push cylinder and the connecting bracket, the combination design of the positioning component and the electromagnet can achieve rapid, stable and flexible clamping of the steel pipe.
The stability of steel pipes during rotation and horizontal movement is achieved, the accuracy and efficiency of laser cutting is significantly improved, the processing error rate and production cost are reduced, and the adaptability and cutting accuracy for steel pipes of different sizes are improved.
Smart Images

Figure CN119457496A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser cutting, and in particular to a stable clamping and guiding mechanism of a laser cutting machine for steel pipe processing. Background Art
[0002] In the laser cutting process of steel pipes and other steel structures, a stable and accurate clamping and guiding mechanism is crucial. With the continuous advancement of industrial manufacturing technology, laser cutting is widely used in the processing of various metal materials due to its high precision and high efficiency. However, for special steel structure materials such as steel pipes, there are some unique technical challenges when performing laser cutting.
[0003] The outer ring and horizontal position cutting of steel pipes are important links in the laser cutting process. Although the existing clamping structure can clamp and rotate the steel pipe, in actual operation, it is often impossible to ensure that the steel pipe can be quickly and stably moved and adjusted in the horizontal direction while rotating. This problem seriously affects the accuracy and efficiency of laser cutting, increases the error rate in the processing process, and may even lead to cutting failure, resulting in material waste and increased production costs.
[0004] In addition, the existing clamping mechanism is often not designed to take into full consideration factors such as the change in steel pipe size and the vibration generated during processing, which further affects the stability and accuracy of laser cutting. Especially when cutting slender steel pipes, the existing support device is difficult to effectively support the pipes because the pipes tend to sag under their own gravity, causing the cutting trajectory to deviate from expectations, further reducing the cutting accuracy. Summary of the invention
[0005] The purpose of the present invention is to provide a stable clamping and guiding mechanism for a laser cutting machine for steel pipe processing, which solves the problem that the existing clamping structure in the prior art can clamp and rotate the steel pipe, but in actual operation, it is often unable to ensure that the steel pipe can be quickly and stably moved and adjusted in the horizontal direction while rotating.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A stable clamping guide mechanism for a laser cutting machine for steel pipe processing, comprising a machine tool housing, both ends of which are provided with conical covers, one end of which is connected to the side wall of the machine tool housing and communicated with the inside of the machine tool housing, and the other end is connected to a connecting pipe for connecting to a wind source device, an inlet and outlet are provided at the center of one side of the machine tool housing, two isolation doors are symmetrically provided at the positions of the inlet and outlet, and the two isolation doors are slidably connected to the side wall of the machine tool housing;
[0008] A numerically controlled machine tool, wherein the numerically controlled machine tool is installed inside a machine tool housing, and a driving end on one side of the numerically controlled machine tool is connected to a laser cutting machine, and the other side is connected to a mounting plate through a horizontal moving component, a rotating motor is installed on one side of the mounting plate, and a mounting frame is provided on the other side, an adjusting cylinder is installed inside the mounting frame, an output end of the adjusting cylinder is connected to a fixture housing, and an output shaft of the rotating motor passes through the mounting plate through a shaft sleeve and is transmission-connected to one side of the mounting frame;
[0009] A placement opening is provided at one end of the clamp housing, a movable opening penetrating the clamp housing is provided on one side of the top, and a rectangular outer frame is provided outside the clamp housing and near the movable opening;
[0010] A clamping module is provided inside the clamp housing, and the clamping module includes two horizontal and symmetrically arranged horizontal guide frames and two vertical and symmetrically arranged vertical guide frames, the two horizontal guide frames are arranged at positions close to the placement opening, and the two vertical guide frames are arranged at positions close to the movable opening, both sides of the two horizontal guide frames are slidably connected to the inner wall of the clamp housing, and both sides of the two vertical guide frames are slidably connected to the inner wall of the rectangular outer frame, one side of the clamp housing and the top of the rectangular outer frame are provided with a bidirectional driving module, and the output end of the bidirectional driving module is respectively connected and matched with the side walls of the two adjacent horizontal guide frames or the two vertical guide frames;
[0011] A plurality of guide rollers are rotatably connected inside the two horizontal guide frames and the two vertical guide frames, a steel pipe is horizontally arranged inside the clamp shell, the steel pipe is located between the two horizontal guide frames or the two vertical guide frames, and a positioning assembly connected to the inner wall of the clamp shell is arranged at one end of the steel pipe, and the output end of the positioning assembly is detachably connected to the outer ring of the steel pipe.
[0012] Preferably, the horizontal moving assembly includes two symmetrically arranged pushing cylinders, one end of the pushing cylinder is fixedly connected to the side wall bolts of the CNC machine tool, the output end of the pushing cylinder is connected to a connecting bracket, and the end of the connecting bracket away from the pushing cylinder is connected to the side wall of the mounting plate.
[0013] Preferably, two first movable grooves are provided on both sides of the clamp housing, and two second movable grooves are symmetrically provided on the top and bottom of the rectangular outer frame.
[0014] Preferably, the rectangular outer frame is made of metal material, and two inner walls of the rectangular outer frame are fixedly connected to the side walls of the fixture housing by bolts.
[0015] Preferably, the bidirectional drive module includes a bidirectional screw and a drive motor, both ends of the bidirectional screw are rotatably connected to a fixed plate, the fixed plate is connected to the side wall of the fixture housing or the rectangular outer frame, a driven gear plate is sleeved at the center of the outer ring of the bidirectional screw, the drive motor is arranged on one side of the driven gear plate and is connected to the side wall of the fixture housing or the rectangular outer frame through a mounting seat, and the output shaft of the drive motor is transmission-connected to an active gear plate that is meshed with the driven gear plate through a locking gear.
[0016] Preferably, the movable groove 1 and the movable groove 2 have the same size, and movable blocks are connected at the centers of both sides of the two horizontal guide frames and the centers of the top and bottom of the two vertical guide frames. The movable blocks slide in harmony with the movable groove 1 and the movable groove 2, and one end of the movable block close to the bidirectional screw rod is connected with a threaded sleeve that is threadedly connected to the bidirectional screw rod.
[0017] Preferably, guide rods are connected inside the first moving groove and the second moving groove, and one end of the guide rod passes through the adjacent moving block through a sliding sleeve.
[0018] Preferably, the positioning assembly includes a positioning cylinder connected to the inner wall of the fixture housing, one side of the positioning cylinder is connected to a cover plate, one side of the cover plate is provided with a plurality of slide grooves, the interior of the slide groove is slidably connected to a clamping block, one end of the clamping block extends to the interior of the positioning cylinder, one side of the extended end of the clamping block is elastically connected to the inner wall of the positioning cylinder through an extrusion spring, and the other side is connected to a magnet plate, a mounting column is connected to the center of the bottom of the inner cavity of the positioning cylinder, one end of the mounting column is connected to the side wall of the cover plate, the outer ring of the mounting column is connected to a plurality of electromagnets, and the plurality of electromagnets are magnetically matched with adjacent magnet plates;
[0019] A mounting groove is provided on the inner wall of the conical cover on one side close to the outer cover of the machine tool, and a filter plate is fixedly connected with internal bolts of the mounting groove.
[0020] The present invention has at least the following beneficial effects:
[0021] First, the movement of the horizontal guide frame and the vertical guide frame is precisely controlled by the bidirectional drive module, which realizes the fast and stable clamping of the steel pipe, ensures the stability of the steel pipe during rotation and horizontal movement, and greatly improves the accuracy and efficiency of laser cutting. This improvement not only significantly reduces the processing error rate, but also effectively avoids the cutting failure caused by unstable clamping, reduces material waste, and reduces production costs. Secondly, the mechanism has excellent adaptability and can flexibly cope with steel pipes of different sizes. It can achieve rapid positioning and fixation through positioning components, further improving production efficiency. In addition, considering that slender steel pipes may sag due to their own gravity during processing, this mechanism effectively prevents the deviation of the cutting trajectory through precise clamping and adjustment functions, and ensures the cutting accuracy of slender steel pipes. Finally, the design of the machine tool cover and conical cover not only protects the processing environment, but also reduces the health risks of operators by timely removing smoke and dust, and improves the comfort and safety of the working environment. In summary, this technical solution has achieved remarkable results in improving the accuracy, efficiency and operating environment of steel pipe laser cutting, and has made important contributions to the technological progress of the steel pipe processing industry.
[0022] The present invention also has the following beneficial effects:
[0023] 1. By introducing a horizontal moving assembly consisting of a pushing cylinder and a connecting bracket, the smooth and precise horizontal movement of the clamp housing and the steel pipe is achieved, which greatly improves the accuracy and operating efficiency of laser cutting. Secondly, the moving grooves 1 and 2 opened on the clamp housing and the rectangular outer frame provide stable guidance for the clamping frame, ensuring the stability and reliability of the clamping process. Furthermore, the bidirectional screw and gear plate transmission system in the bidirectional drive module not only provides a powerful driving force, but also ensures the fine control of the clamping action, thereby effectively responding to the challenges brought by the size change and processing vibration of the steel pipe. Especially when cutting slender steel pipes, this optimized design can significantly reduce the cutting deviation caused by the sagging of the pipe, further improving the cutting accuracy. Finally, the rectangular outer frame made of metal material enhances the rigidity and durability of the overall structure, providing a guarantee for long-term and stable operation. In summary, the optimized design of Example 2 shows significant advantages in improving the stability, accuracy and durability of steel pipe laser cutting;
[0024] 2. The combined design of the positioning cylinder and the electromagnet makes the positioning and clamping of the steel pipe fast and accurate, greatly improving the preparation efficiency before processing. At the same time, this design can flexibly adapt to steel pipes of different sizes. By adjusting the current intensity of the electromagnet, the size of the clamping force can be controlled, thereby ensuring the stable clamping of steel pipes of different specifications. Secondly, the introduction of the moving block and the guide rod enhances the moving stability and accuracy of the clamping frame, effectively reduces the vibration and deviation during the processing, and thus improves the accuracy and quality of laser cutting. Furthermore, the precise control of the bidirectional screw makes the clamping and releasing actions faster and more accurate, further shortens the processing cycle, and improves production efficiency. Finally, the filter plate in the conical cover effectively removes processing smoke, protects the internal components of the machine tool, and extends the service life of the equipment. At the same time, it also improves the working environment and reduces the health risks to operators. In summary, Example 3 significantly improves the positioning accuracy, clamping stability and processing efficiency of steel pipe laser cutting through a series of optimized designs. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.
[0026] Figure 1 It is a schematic diagram of the structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the import and export structure of the present invention;
[0028] Figure 3 It is a schematic diagram of the structure of the cone cover of the present invention;
[0029] Figure 4 This is a schematic diagram of the structure of the mounting plate of the present invention;
[0030] Figure 5 This is a schematic diagram of the structure of the fixture housing of the present invention;
[0031] Figure 6 This is a schematic diagram of the rectangular outer frame structure of the present invention;
[0032] Figure 7 It is a schematic diagram of the movable opening structure of the present invention;
[0033] Figure 8 This is a schematic diagram of the positioning cylinder structure of the present invention;
[0034] Fig. 9 It is a schematic diagram of the horizontal guide frame structure of the present invention;
[0035] Fig.10 It is a schematic diagram of the vertical guide frame structure of the present invention.
[0036] In the figure: 1. Machine tool outer cover; 2. Conical cover; 3. Isolation door; 4. Inlet and outlet; 5. Mounting groove; 6. Filter plate; 7. Steel pipe; 8. Laser cutting machine; 9. CNC machine tool; 10. Mounting plate; 11. Fixture housing; 12. Bidirectional drive module; 13. Push cylinder; 14. Clamping module; 15. Positioning cylinder; 16. Rotating motor; 17. Connecting bracket; 18. Rectangular outer frame; 19. Horizontal guide frame; 20. Vertical guide frame; 21. Adjusting cylinder; 22. Placement port; 23. Movable opening; 24. Moving groove one; 25. Electromagnet; 26. Magnet plate; 27. Clamping block; 28. Extrusion spring; 29. Slide; 30. Mounting column; 31. Moving block; 32. Guide rod; 33. Guide roller; 34. Bidirectional screw rod; 35. Driving gear plate; 36. Driven gear plate; 37. Mounting seat; 38. Moving groove two. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0038] Embodiment 1, refer to Figure 1-10 A stable clamping guide mechanism for a laser cutting machine for steel pipe processing, comprising a machine tool housing 1, with conical covers 2 provided at both ends of the machine tool housing 1, one end of the conical cover 2 being connected to the side wall of the machine tool housing 1 and communicating with the interior of the machine tool housing 1, and the other end being connected to a connecting pipe for connecting to a wind source device, an inlet and outlet 4 being provided at the center of one side of the machine tool housing 1, two isolation doors 3 being symmetrically provided at the positions of the inlet and outlet 4, and both isolation doors 3 being slidably connected to the side wall of the machine tool housing 1;
[0039] A numerical control machine tool 9 is installed inside a machine tool outer cover 1, and a driving end on one side of the numerical control machine tool 9 is connected to a laser cutting machine 8, and the other side is connected to a mounting plate 10 through a horizontal moving component, a rotating motor 16 is installed on one side of the mounting plate 10, and a mounting frame is provided on the other side, an adjusting cylinder 21 is installed inside the mounting frame, an output end of the adjusting cylinder 21 is connected to a fixture housing 11, and an output shaft of the rotating motor 16 passes through the mounting plate 10 through a shaft sleeve and is transmission-connected to one side of the mounting frame;
[0040] A placement opening 22 is provided at one end of the fixture housing 11, a movable opening 23 penetrating the fixture housing 11 is provided at one side of the top, and a rectangular outer frame 18 is provided outside the fixture housing 11 and near the movable opening 23;
[0041] A clamping module 14 is arranged inside the fixture housing 11. The clamping module 14 includes two horizontal and symmetrically arranged horizontal guide frames 19 and two vertical and symmetrically arranged vertical guide frames 20. The two horizontal guide frames 19 are arranged near the placement opening 22, and the two vertical guide frames 20 are arranged near the movable opening 23. Both sides of the two horizontal guide frames 19 are slidably connected to the inner wall of the fixture housing 11, and both sides of the two vertical guide frames 20 are slidably connected to the inner wall of the rectangular outer frame 18. A bidirectional driving module 12 is arranged on one side of the fixture housing 11 and on the top of the rectangular outer frame 18. The output end of the bidirectional driving module 12 is respectively connected and matched with the side walls of the two adjacent horizontal guide frames 19 or the two vertical guide frames 20.
[0042] A plurality of guide rollers 33 are rotatably connected inside the two horizontal guide frames 19 and the two vertical guide frames 20. A steel pipe 7 is horizontally arranged inside the clamp housing 11. The steel pipe 7 is located between the two horizontal guide frames 19 or the two vertical guide frames 20. A positioning assembly connected to the inner wall of the clamp housing 11 is provided at one end of the steel pipe 7. The output end of the positioning assembly is detachably connected to the outer ring of the steel pipe 7.
[0043] According to the above embodiment, the working process of the stable clamping and guiding mechanism is as follows: First, the steel pipe 7 is placed in the clamping module 14 through the placement port 22 of the clamp housing 11. Then, the positioning component positions and firmly connects the steel pipe 7 to ensure the accuracy of its position. Subsequently, the bidirectional driving module 12 is started to drive the horizontal guide frame 19 and the vertical guide frame 20 to stably clamp the steel pipe 7 through the guide rollers 33 inside them. When the steel pipe 7 is firmly clamped, the rotating motor 16 starts to work, and drives the clamp housing 11 and the steel pipe 7 to rotate as a whole through the mounting plate 10 and the mounting frame to meet the laser cutting requirements of the outer ring of the steel pipe. At the same time, the CNC machine tool 9 accurately controls the horizontal movement of the mounting plate 10, the rotating motor 16, the clamp housing 11 and the steel pipe 7 through the horizontal moving component, thereby realizing accurate cutting of the horizontal position of the steel pipe. During the cutting process, the adjusting cylinder 21 can fine-tune the position of the clamp housing 11 and the steel pipe 7 according to the cutting requirements to ensure the accuracy of the cutting. The entire machining process is carried out in a closed machine tool cover 1, which effectively isolates the machining area. At the same time, the configuration of the conical cover 2 and the connecting pipe can timely remove the smoke and dust generated during the machining process and maintain the cleanliness of the machining environment.
[0044] The stable clamping and guiding mechanism of the technical solution has shown significant beneficial effects on the technical problems in the steel pipe laser cutting process. First, the movement of the horizontal guide frame 19 and the vertical guide frame 20 is precisely controlled by the bidirectional drive module 12, so as to realize the fast and stable clamping of the steel pipe 7, ensure the stability of the steel pipe during rotation and horizontal movement, thereby greatly improving the accuracy and efficiency of laser cutting. This improvement not only significantly reduces the processing error rate, but also effectively avoids the cutting failure caused by unstable clamping, reduces material waste, and reduces production costs. Secondly, the mechanism has excellent adaptability, can flexibly cope with steel pipes of different sizes, and can achieve rapid positioning and fixation through positioning components, further improving production efficiency. In addition, considering the problem that the slender steel pipe may sag due to its own gravity during processing, the mechanism effectively prevents the deviation of the cutting trajectory through precise clamping and adjustment functions, and ensures the cutting accuracy of the slender steel pipe. Finally, the design of the machine tool cover 1 and the conical cover 2 not only protects the processing environment, but also reduces the health risks of the operator by timely removing smoke and dust, and improves the comfort and safety of the working environment. In summary, this technical solution has achieved remarkable results in improving the accuracy, efficiency and operating environment of steel pipe laser cutting, and has made important contributions to the technological progress of the steel pipe processing industry.
[0045] Example 2, refer to Figure 1-10 The horizontal moving assembly includes two symmetrically arranged pushing cylinders 13, one end of the pushing cylinder 13 is fixedly connected to the side wall bolts of the CNC machine tool 9, the output end of the pushing cylinder 13 is connected to a connecting bracket 17, and the end of the connecting bracket 17 away from the pushing cylinder 13 is connected to the side wall of the mounting plate 10.
[0046] Two first moving grooves 24 are formed on both sides of the fixture housing 11 , and two second moving grooves 38 are formed symmetrically on the top and bottom of the rectangular outer frame 18 .
[0047] The rectangular outer frame 18 is made of metal, and two inner walls of the rectangular outer frame 18 are fixedly connected to the side walls of the fixture housing 11 by bolts.
[0048] The bidirectional drive module 12 includes a bidirectional screw rod 34 and a drive motor. Both ends of the bidirectional screw rod 34 are rotatably connected to a fixed plate, and the fixed plate is connected to the side wall of the fixture housing 11 or the rectangular outer frame 18. A driven gear plate 36 is sleeved at the center of the outer ring of the bidirectional screw rod 34. The drive motor is arranged on one side of the driven gear plate 36 and is connected to the side wall of the fixture housing 11 or the rectangular outer frame 18 through a mounting seat 37. The output shaft of the drive motor is transmission-connected to a driving gear plate 35 that is meshed with the driven gear plate 36 through a latching tooth.
[0049] According to the above embodiments, the stable clamping and guiding mechanism of the laser cutting machine for steel pipe processing has been further refined and optimized. The working process is as follows: when the fixture housing 11 and the steel pipe 7 therein need to be moved, the horizontal moving component starts to work. The push cylinder 13 is started, and the mounting plate 10 and all the components thereon are pushed to move horizontally through the connecting bracket 17. This design makes the movement smoother and more precise, ensuring the accuracy of laser cutting. At the same time, the fixture housing 11 and the rectangular outer frame 18 provide a stable sliding path for the horizontal guide frame 19 and the vertical guide frame 20 through the moving groove 1 24 and the moving groove 2 38. Under the control of the bidirectional drive module 12, the bidirectional screw 34 rotates, and the horizontal guide frame 19 and the vertical guide frame 20 are accurately driven to move inside the fixture housing 11 and the rectangular outer frame 18 through the meshing transmission of the driven gear plate 36 and the driving gear plate 35, thereby realizing stable clamping of the steel pipe 7. In this process, the drive motor provides power to ensure the accuracy and rapidity of the clamping action. Overall, the refined design of the moving and clamping mechanism makes the laser cutting process of steel pipes more efficient and precise.
[0050] First, by introducing the horizontal moving assembly composed of the push cylinder 13 and the connecting bracket 17, the smooth and precise horizontal movement of the clamp housing 11 and the steel pipe 7 is achieved, which greatly improves the accuracy and operating efficiency of laser cutting. Secondly, the moving groove 1 24 and the moving groove 2 38 opened on the clamp housing 11 and the rectangular outer frame 18 provide a stable guide for the clamping frame, ensuring the stability and reliability of the clamping process. Furthermore, the bidirectional screw 34 and the gear plate transmission system in the bidirectional drive module 12 not only provide a powerful driving force, but also ensure the fine control of the clamping action, thereby effectively responding to the challenges brought by the size change and processing vibration of the steel pipe. Especially when cutting slender steel pipes, this optimized design can significantly reduce the cutting deviation caused by the sagging of the pipe, and further improve the cutting accuracy. Finally, the rectangular outer frame 18 made of metal material enhances the rigidity and durability of the overall structure, providing a guarantee for long-term stable operation. In summary, the optimized design of Example 2 shows significant advantages in improving the stability, accuracy and durability of steel pipe laser cutting.
[0051] Example 3, refer to Figure 1-10 The movable groove 1 24 and the movable groove 2 38 have the same size. The centers of both sides of the two horizontal guide frames 19 and the top and bottom centers of the two vertical guide frames 20 are connected with movable blocks 31. The movable blocks 31 slide in coordination with the movable groove 1 24 and the movable groove 2 38. One end of the movable block 31 close to the bidirectional screw rod 34 is connected with a threaded sleeve that is threadedly connected to the bidirectional screw rod 34.
[0052] The inside of the moving groove 1 24 and the moving groove 2 38 are both connected with a guide rod 32 , and one end of the guide rod 32 passes through the adjacent moving block 31 through a sliding sleeve.
[0053] The positioning assembly includes a positioning cylinder 15 connected to the inner wall of the fixture housing 11, one side of the positioning cylinder 15 is connected to a cover plate, one side of the cover plate is provided with a plurality of slide grooves 29, the interior of the slide groove 29 is slidably connected with a clamping block 27, one end of the clamping block 27 extends to the interior of the positioning cylinder 15, one side of the extended end of the clamping block 27 is elastically connected to the inner wall of the positioning cylinder 15 through a compression spring 28, and the other side is connected to a magnet plate 26, a mounting column 30 is connected to the center of the bottom of the inner cavity of the positioning cylinder 15, one end of the mounting column 30 is connected to the side wall of the cover plate, and the outer ring of the mounting column 30 is connected to a plurality of electromagnets 25, and the plurality of electromagnets 25 are magnetically matched with the adjacent magnet plates 26;
[0054] A mounting groove 5 is provided on the inner wall of the conical cover 2 on one side close to the machine tool outer cover 1 , and a filter plate 6 is fixedly connected to the inner bolts of the mounting groove 5 .
[0055] According to the above embodiment, the specific working process is as follows: when the steel pipe 7 is placed in the fixture housing 11, the positioning cylinder 15 plays a key role. The electromagnet 25 generates magnetism after being energized, and generates magnetic attraction with the magnet plate 26 on the clamping block 27, so that the clamping block 27 is pushed toward the steel pipe 7 through the extrusion spring 28 to achieve stable clamping. This design not only ensures the accurate positioning of the steel pipe, but also provides an adjustable clamping force to adapt to steel pipes of different sizes and weights. At the same time, the horizontal guide frame 19 and the vertical guide frame 20 slide stably in the moving groove 1 24 and the moving groove 2 38 through the moving block 31, and the guide rod 32 further enhances the stability and accuracy of the sliding. The rotation of the bidirectional screw 34 drives the moving block 31 through the threaded sleeve, thereby accurately controlling the movement of the frame to achieve the clamping and release of the steel pipe. In addition, the filter plate 6 inside the conical cover 2 effectively filters the smoke generated during the processing, maintains the cleanliness inside the machine tool, and ensures the smooth progress of laser cutting.
[0056] Beneficial effects:
[0057] First, the combined design of the positioning cylinder 15 and the electromagnet 25 makes the positioning and clamping of the steel pipe fast and accurate, greatly improving the preparation efficiency before processing. At the same time, this design can flexibly adapt to steel pipes of different sizes. By adjusting the current intensity of the electromagnet 25, the size of the clamping force can be controlled, thereby ensuring the stable clamping of steel pipes 7 of different specifications. Secondly, the introduction of the moving block 31 and the guide rod 32 enhances the moving stability and accuracy of the clamping frame, effectively reduces the vibration and deviation during the processing, and thus improves the accuracy and quality of laser cutting. Furthermore, the precise control of the bidirectional screw 34 makes the clamping and releasing actions faster and more accurate, further shortens the processing cycle, and improves production efficiency. Finally, the filter plate 6 in the conical cover 2 effectively removes processing smoke, protects the internal components of the machine tool, prolongs the service life of the equipment, and also improves the working environment and reduces the health risks to the operator. In summary, Example 3 significantly improves the positioning accuracy, clamping stability and processing efficiency of steel pipe laser cutting through a series of optimized designs.
[0058] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A stable clamping and guiding mechanism for a laser cutting machine for steel pipe processing, characterized in that: include: A machine tool housing (1), wherein both ends of the machine tool housing (1) are provided with conical housings (2), one end of the conical housing (2) is connected to the side wall of the machine tool housing (1) and communicated with the interior of the machine tool housing (1), and the other end is connected to a connecting pipe for connecting to a wind source device, an inlet and outlet (4) is provided at the center of one side of the machine tool housing (1), two isolation doors (3) are symmetrically arranged at the positions of the inlet and outlet (4), and the two isolation doors (3) are both slidably connected to the side wall of the machine tool housing (1); A numerically controlled machine tool (9), wherein the numerically controlled machine tool (9) is installed inside a machine tool outer cover (1), and a driving end on one side of the numerically controlled machine tool (9) is connected to a laser cutting machine (8), and the other side is connected to a mounting plate (10) via a horizontal moving component, a rotating motor (16) is installed on one side of the mounting plate (10), and a mounting frame is provided on the other side, an adjusting cylinder (21) is installed inside the mounting frame, an output end of the adjusting cylinder (21) is connected to a fixture housing (11), and an output shaft of the rotating motor (16) penetrates the mounting plate (10) through a shaft sleeve and is transmission-connected to one side of the mounting frame; A placement opening (22) is provided at one end of the clamp housing (11), a movable opening (23) penetrating the clamp housing (11) is provided at one side of the top, and a rectangular outer frame (18) is provided outside the clamp housing (11) and near the movable opening (23); A clamping module (14) is arranged inside the clamp housing (11), and the clamping module (14) includes two horizontal and symmetrically arranged horizontal guide frames (19) and two vertical and symmetrically arranged vertical guide frames (20), the two horizontal guide frames (19) are arranged at a position close to the placement port (22), and the two vertical guide frames (20) are arranged at a position close to the movable opening (23), both sides of the two horizontal guide frames (19) are slidably connected to the inner wall of the clamp housing (11), and both sides of the two vertical guide frames (20) are slidably connected to the inner wall of the rectangular outer frame (18), and a bidirectional driving module (12) is arranged on one side of the clamp housing (11) and the top of the rectangular outer frame (18), and the output end of the bidirectional driving module (12) is respectively connected and matched with the side walls of the two adjacent horizontal guide frames (19) or the two adjacent vertical guide frames (20); A plurality of guide rollers (33) are rotatably connected inside the two horizontal guide frames (19) and the two vertical guide frames (20), a steel pipe (7) is horizontally arranged inside the clamp housing (11), the steel pipe (7) is located between the two horizontal guide frames (19) or the two vertical guide frames (20), and a positioning assembly connected to the inner wall of the clamp housing (11) is arranged at one end of the steel pipe (7), and the output end of the positioning assembly is detachably connected to the outer ring of the steel pipe (7).
2. The stable clamping and guiding mechanism of a laser cutting machine for steel pipe processing according to claim 1, characterized in that: The horizontal moving assembly comprises two symmetrically arranged pushing cylinders (13), one end of the pushing cylinder (13) is fixedly connected to the side wall of the numerical control machine tool (9) by bolts, the output end of the pushing cylinder (13) is connected to a connecting bracket (17), and the end of the connecting bracket (17) away from the pushing cylinder (13) is connected to the side wall of the mounting plate (10).
3. The stable clamping and guiding mechanism of a laser cutting machine for steel pipe processing according to claim 1, characterized in that: Two movable grooves (24) are provided on both sides of the clamp housing (11), and two movable grooves (38) are symmetrically provided on the top and bottom of the rectangular outer frame (18).
4. The stable clamping and guiding mechanism of a laser cutting machine for steel pipe processing according to claim 3 is characterized in that: The rectangular outer frame (18) is made of metal material, and the two inner walls of the rectangular outer frame (18) are fixedly connected to the side walls of the clamp housing (11) by bolts.
5. The stable clamping and guiding mechanism of a laser cutting machine for steel pipe processing according to claim 4, characterized in that: The bidirectional drive module (12) comprises a bidirectional screw rod (34) and a drive motor, both ends of the bidirectional screw rod (34) are rotatably connected to a fixed plate, the fixed plate is connected to the side wall of the fixture housing (11) or the rectangular outer frame (18), a driven gear plate (36) is sleeved at the center of the outer ring of the bidirectional screw rod (34), the drive motor is arranged on one side of the driven gear plate (36) and is connected to the side wall of the fixture housing (11) or the rectangular outer frame (18) through a mounting seat (37), and the output shaft of the drive motor is drivingly connected to a driving gear plate (35) that is meshed with the driven gear plate (36) through a latching tooth.
6. The stable clamping and guiding mechanism of a laser cutting machine for steel pipe processing according to claim 5, characterized in that: The movable groove 1 (24) and the movable groove 2 (38) have the same size. The centers of the two sides of the two horizontal guide frames (19) and the centers of the top and bottom of the two vertical guide frames (20) are connected with movable blocks (31). The movable blocks (31) are adapted to slide with the movable groove 1 (24) and the movable groove 2 (38). One end of the movable block (31) close to the bidirectional screw rod (34) is connected with a threaded sleeve that is adapted to be threadedly connected with the bidirectional screw rod (34).
7. The stable clamping and guiding mechanism of a laser cutting machine for steel pipe processing according to claim 6, characterized in that: The inside of the first moving groove (24) and the second moving groove (38) are both connected with a guide rod (32), and one end of the guide rod (32) passes through the adjacent moving block (31) through a sliding sleeve.
8. The stable clamping and guiding mechanism of a laser cutting machine for steel pipe processing according to claim 1, characterized in that: The positioning assembly comprises a positioning cylinder (15) connected to the inner wall of the fixture housing (11), one side of the positioning cylinder (15) is connected to a cover plate, one side of the cover plate is provided with a plurality of slide grooves (29), the interior of the slide groove (29) is slidably connected to a clamping block (27), one end of the clamping block (27) extends to the interior of the positioning cylinder (15), one side of the extended end of the clamping block (27) is elastically connected to the inner wall of the positioning cylinder (15) through a compression spring (28), and the other side is connected to a magnet plate (26), a mounting column (30) is connected to the center of the bottom of the inner cavity of the positioning cylinder (15), one end of the mounting column (30) is connected to the side wall of the cover plate, the outer ring of the mounting column (30) is connected to a plurality of electromagnets (25), and the plurality of electromagnets (25) are magnetically matched with adjacent magnet plates (26) in correspondence; A mounting groove (5) is provided on the inner wall of one side of the conical cover (2) close to the machine tool outer cover (1), and a filter plate (6) is fixedly connected to the inner bolts of the mounting groove (5).