Wear-resistant antiskid braid and preparation process thereof
By using spiral edge locking lines, multi-group core-encapsulated weaving and twill weaving technologies in the webbing, combined with the spacer fixation of high-strength fiber colored yarns and weft yarns, the stability and wear resistance of existing webbing under high tension and friction are solved. The high strength, stability, wear resistance and anti-slip performance of the webbing have been improved.
Patent Information
- Application Number
- CN202411715433.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-02-18
AI Technical Summary
When existing flat webbing is subjected to greater tension or friction, the weft yarn is prone to break, resulting in loose warp yarn, reducing the overall strength and stability of the webbing, and at the same time, its wear resistance and slip resistance are also poor.
The spiral edge locking line and multi-group core braiding technology are used to combine twill braiding and high-strength fiber color yarn to form a webbing structure with high strength and stability, and the concave texture is formed through the spacer fixation of the weft yarns to improve anti-slip performance.
It significantly improves the structural stability and wear resistance of the webbing, improves anti-slip performance, extends service life, and optimizes edge protection, which is suitable for complex and changeable use environments.
Smart Images
Figure CN119465473A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of webbing weaving, and in particular to a wear-resistant and anti-skid webbing and a preparation process thereof. Background Art
[0002] In daily life and various industrial applications, webbing is a common connection and fixing material, and its performance directly affects the quality and service life of the product. Ordinary flat webbing adopts a plain weave structure. Although the preparation process is simple, it has some limitations in actual use. For example, when the webbing is subjected to large tension or friction, the weft yarn is easy to break, causing the warp yarn to loosen instantly, thereby reducing the overall strength and stability of the webbing. In addition, the texture of ordinary webbing is relatively smooth with wavy patterns, and its wear resistance and anti-slip performance are poor.
[0003] In order to overcome the above problems, it is necessary to develop a new type of wear-resistant and non-slip webbing and its preparation process. This kind of webbing should have the following characteristics: first, it has high wear resistance and non-slip properties, and can adapt to complex and changing use environments; second, it has good strength and stability, and the warp yarn can maintain a certain structural integrity even when the weft yarn breaks.
[0004] To this end, we propose a wear-resistant and anti-slip webbing and its preparation process to solve the existing problems. Summary of the invention
[0005] The purpose of the present invention is to provide a wear-resistant and anti-skid webbing and a preparation process thereof in view of the problems existing in the background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a wear-resistant and anti-skid webbing, comprising a left-side spiral lock-edge circuit, a right-side spiral lock-edge circuit, high-strength fiber colored yarn, warp yarn, and weft yarn. The wear-resistant and anti-skid webbing is divided into two side edge yarn areas and a stitching area. The two side edge yarn areas are divided into a left-side spiral lock-edge circuit and a right-side spiral lock-edge circuit. The left-side spiral lock-edge circuit and the right-side spiral lock-edge circuit are both woven from fourteen side warp yarns, wherein three groups of high-strength core-wrapped yarns are arranged in the core layer, four groups of high-strength fiber colored yarns are in the stitching area, the warp yarns are one hundred and twenty groups in total, and the weft yarns are one group, and the weft yarns run through the entire webbing weaving process.
[0007] A process for preparing a wear-resistant and non-slip webbing comprises webbing weaving, webbing dyeing and shaping, webbing printing and webbing cutting, and is characterized in that: the webbing weaving comprises spiral lock-edge weaving on both sides of the webbing together with a plurality of core-wrapping weaving groups, the middle warp weaving adopts twill weaving, the warp yarns are staggered up and down to clamp the two ends of the weft yarns, and the weft yarns are tightened to prevent loosening and reinforce the units, the stitching arrangement of the webbing is that starting from 14 side yarns, one stitching is arranged for every 8 warp yarns, and the hooking method of the warp yarns is a cyclic mode of 1313 2424 5757 6868.
[0008] Preferably, the left-side lock-edge circuit includes installing the warp yarn on a weaving machine, a total of 120 groups, adjusting the weaving machine to ensure that the weft yarn can run through the entire weaving process, and using 14 side warp yarns to start weaving the left-side lock-edge circuit, wherein one side warp yarn is passed around the needle mesh, a new coil is pulled out, and the new coil is passed through the middle of the previous coil to form a lock edge, and the above steps are repeated to gradually form a spiral shape, and a total of 14 times are performed to complete a circle. When the desired length is woven, the thread end is passed through the last coil, tightened and fixed to end the lock edge. During the weaving process, 3 groups of high-strength core-spun yarns are embedded in the core layer and woven together with the side warp yarns to complete the weaving of the left-side lock edge circuit.
[0009] Preferably, the right side lock edge circuit includes using another 14 side warp yarns to start weaving the right side lock edge circuit. Similarly, during the weaving process, another 3 groups of high-strength core-spun yarns are embedded in the core layer and woven together with the side warp yarns to maintain the symmetry and stability of the spiral lock edge circuit.
[0010] Preferably, the intermediate warp yarn weaving includes setting the hook method of the weaving machine. After completing the lock edge, the direction of the twill is determined, and then the weft yarn is introduced to start twill weaving. During twill weaving, the warp yarn is staggered back and forth above and below the weft yarn to form a diagonal pattern. According to the hook method cycle, each time the weft yarn passes through, ensure that the two ends of the weft yarn are tightened by the weft yarn to play a role in reinforcing the units. Starting from 14 edge yarns, a stitch is set for every 8 warp yarns to fix the weaving edge and enhance the structure.
[0011] Preferably, the crocheting of the warp yarns includes ensuring that the weaving machine has been set up, all warp yarns have been correctly passed through the loom, and the warp yarns should be arranged according to a crocheting cycle pattern, that is, each warp yarn corresponds to a number, and is ready to start crocheting according to the pattern of 13132424 5757 6868.
[0012] Preferably, the first round of hooking method: hook the 1st and 3rd warp yarns, pass the weft yarn through the shed formed by the two warp yarns, and ensure that the weft yarn is straight in the shed without kinks; the second round of hooking method: hook the 2nd and 4th warp yarns, pass the weft yarn through the shed formed by the two warp yarns, and check again whether the weft yarn is straight; the third round of hooking method: hook the 5th and 7th warp yarns, pass the weft yarn through the shed formed by the two warp yarns; the fourth round of hooking method: hook the 6th and 8th warp yarns, pass the weft yarn through the shed formed by the two warp yarns, after completing one round of hooking method, return to step 1, repeat the hooking cycle mode of 1313 24245757 6868, and each cycle will form a twill weave pattern.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] Enhanced structural stability: The new twill wear-resistant webbing significantly improves the overall structural stability of the webbing through spiral lock edge and multiple core-spun weaving technology. This design allows the webbing to maintain its shape and function when subjected to external forces or wear, and is not easy to loosen;
[0015] Improve wear resistance: The application of twill weaving technology and the staggered clamping between warp and weft yarns enhance the wear resistance of the webbing surface. This structure can better resist friction and wear and extend the service life of the webbing;
[0016] Improve anti-slip performance: Due to the fixed intervals of the weft yarn, a convex and concave texture is formed on the surface of the webbing, which can provide better grip, thereby significantly improving the anti-slip performance of the webbing, and is suitable for occasions that require a high friction coefficient;
[0017] Enhanced durability: The design of the new webbing not only improves wear resistance, but also enhances durability. Even when used in harsh environments, the webbing can maintain its performance, reducing replacement frequency and maintenance costs;
[0018] Optimized edge protection: The spiral edge locking technology ensures that the edge of the webbing will not be easily damaged when it is cut or worn, thus protecting the overall structure of the webbing;
[0019] In summary, the design of this new twill wear-resistant webbing incorporates a number of innovative technologies, achieving comprehensive improvements in structural stability, wear resistance, anti-slip performance, durability and edge protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the twill wear-resistant webbing of the present invention;
[0021] Figure 2 It is a schematic diagram of the weaving method of the twill wear-resistant woven belt of the present invention.
[0022] Reference numerals:
[0023] 1. Spiral lock-edge circuit on the left; 2. Spiral lock-edge circuit on the right; 3. High-strength fiber colored yarn; 4. Warp yarn; 5. Weft yarn. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Embodiment 1
[0026] like Figure 1 As shown, the present invention proposes a wear-resistant and anti-skid webbing, comprising a left spiral lock edge circuit 1, a right spiral lock edge circuit 2, a high-strength fiber colored yarn 3, a warp yarn 4, and a weft yarn 5. The wear-resistant and anti-skid webbing is divided into two side yarn areas and a stitching area. The two side yarn areas are divided into a left spiral lock edge circuit 1 and a right spiral lock edge circuit 2. The left spiral lock edge circuit 1 and the right spiral lock edge circuit 2 are both woven by fourteen side warp yarns, wherein three groups of high-strength core-wrapped yarns are arranged in the core layer, there are four groups of high-strength fiber colored yarns 3 in the stitching area, the warp yarns 4 are one hundred and twenty groups in total, and the weft yarns 5 are one group, and the weft yarns run through the entire weaving process of the webbing.
[0027] Based on Example 1:
[0028] The patented wear-resistant and non-slip webbing is woven on both sides with spiral locking and multiple sets of core wrapping. The locking edges are dense and firm, twisted together, and wear-resistant with multiple protections. Even if the outer side breaks during use, the subsequent twisted edges remain tight. The middle warp yarn is woven with twill weaving, and the warp yarns are staggered up and down to clamp the two ends of the weft yarns. The weft yarns are tightened to prevent loosening and reinforce the units, thereby increasing the wear resistance of the webbing. This pattern produces convex and concave textures due to the indirect locking of the weft yarns, thereby increasing the non-slip performance of the webbing.
[0029] Embodiment 2
[0030] like Figure 2 As shown, the present invention proposes a process for preparing a wear-resistant and non-slip webbing, including webbing weaving, webbing dyeing and shaping, webbing printing and webbing cutting. The webbing weaving includes spiral locking on both sides of the webbing together with multiple sets of core wrapping, the middle warp weaving adopts twill weaving, the warp yarns are staggered up and down to clamp the two ends of the weft yarns, and the weft yarns are tightened to prevent loosening to reinforce the units. The stitching of the webbing is set in a way that starting from 14 side yarns, one stitch is set for every 8 warp yarns, and the hooking method of the warp yarn is a 1313 2424 5757 6868 cycle mode.
[0031] Install the warp yarn on the braiding machine, a total of 120 groups, adjust the braiding machine to ensure that the weft yarn can run through the entire weaving process, use 14 side warp yarns to start weaving the left side lock edge line, use a crochet hook to hook out 14 stitches as the starting needle of the spiral lock edge, pass one side warp yarn around the stitch, pull out a new coil, pass the new coil through the middle of the previous coil to form a lock edge, repeat the above steps, gradually form a spiral, and do it 14 times to complete a circle. When the required length is woven, pass the thread end through the last coil, tighten and fix it to end the lock edge. During the weaving process, 3 groups of high-strength core-spun yarns are embedded in the core layer and woven together with the side warp yarns to complete the weaving of the left side lock edge line. Similarly, use another 14 side warp yarns to start weaving the right side lock edge line, and another 3 groups of high-strength core-spun yarns are embedded in the core layer and woven together with the side warp yarns to complete the weaving of the right side lock edge line. During the weaving process, keep the line tension uniform to ensure that the spiral lock edge is tight and neat, while maintaining the symmetry and stability of the spiral lock edge line.
[0032] Set the hook method of the weaving machine. After completing the lock edge, determine the direction of the twill, then introduce the weft yarn and start twill weaving. During twill weaving, the warp yarn is staggered back and forth on the weft yarn to form a diagonal pattern. Follow the hook method cycle. Each time the weft yarn passes through, ensure that the two ends of the weft yarn are tightened by the weft yarn to play a role in reinforcing the units. At the end of each twill unit, the starting and ending points of the weft yarn are specially reinforced to ensure that they will not loosen. During the weaving process, keep the tension of the warp and weft yarns uniform to ensure that the weaving structure is tight and neat. When weaving to the required length, pass the weft yarn through the last set of warp yarns and fix the tail end. Check the entire weaving work, trim the excess thread ends, and tidy up the weaving edges to ensure that the twill weaving pattern is uniform and beautiful.
[0033] Starting from the 14th edge yarn, a stitch is set every 8th warp yarn to fix the woven edge and strengthen the structure, as follows:
[0034] At one end of the webbing, start stitching after the 14th edge yarn. At the starting point, place the first stitch between the warp yarns, making sure the stitch is underneath the warp yarns.
[0035] Determine the intervals at which you place a stitch every 8 warp yarns, which means that after the first stitch, 8 warp yarns will be skipped and the second stitch will be placed at the next warp yarn, and so on, placing stitches one after the other at the determined intervals. Each time you place it, make sure that the stitch is under the warp yarn and is pulled tight to secure the woven edge;
[0036] After placing the stitches, tighten each one individually, making sure they are evenly spaced around the edge of the webbing and tightly holding the warp yarns. Check that the stitches are evenly tightened and firmly hold the edge of the webbing. If necessary, make adjustments to ensure optimal hold.
[0037] After completing the fixing of the stitches, mark the end point so that the same fixing process can be repeated at the other end of the ribbon. At the other end of the ribbon, starting after 14 selvedge yarns, repeat the above steps, setting 1 stitch every 8 warp yarns until the entire edge of the ribbon is fixed.
[0038] The reinforcement measures include preparing a tool, a weft tension controller, which is used to apply additional tension during the weaving process. When the weft yarn passes through the warp yarn to form a new twill unit, pay attention to the two ends of the weft yarn. At the starting end of the weft yarn, use the weft tension controller to gently tighten the weft yarn to ensure that the weft yarn fits tightly on the warp yarn. At the ending end of the weft yarn, repeat the same reinforcement steps to ensure that the weft yarn is also tightened after passing through the last group of warp yarns. Repeat the above reinforcement steps at the starting and ending ends of each twill unit until the entire weaving process is completed. After weaving is completed, the entire structure is thoroughly checked to ensure that all ends of the weft yarns are properly reinforced. If any loose or uneven areas are found, necessary adjustments are made to ensure that the reinforcement measures of tightening the two ends of the weft yarn by the weft yarn are effectively implemented, thereby improving the overall quality and service life of the woven structure.
[0039] The warp hooking method includes ensuring that the weaving machine is set up and all the warp yarns have been correctly passed through the loom. The warp yarns should be arranged in a hooking cycle pattern, that is, each warp yarn corresponds to a number, and you are ready to start hooking according to the pattern of 1313 2424 57576868. The first round of hooking: hook the 1st and 3rd warp yarns, and pass the weft yarn through the shed formed by these two warp yarns. Make sure the weft yarn is straight in the shed and there are no kinks; the second round of hooking: hook the 2nd and 4th warp yarns, and pass the weft yarn through the shed formed by these two warp yarns. Check again whether the weft yarn is straight; the third round of hooking: hook the 5th and 7th warp yarns, and pass the weft yarn through the shed formed by these two warp yarns; the fourth round of hooking: hook the 6th and 8th warp yarns, and pass the weft yarn through the shed formed by these two warp yarns. After completing a round of hooking, return to step 1 and repeat 1313 2424 5757 The hook cycle mode of 6868 will form a twill weaving pattern in each cycle. During the whole weaving process, the hook method must be consistent to ensure that each round of hooking is accurate. Pay attention to the order and rhythm of hooking the warp yarns to maintain the uniformity of the weaving pattern. Check the progress of weaving regularly to ensure that there is no deviation in the hook cycle mode. If any error is found, stop weaving immediately and make adjustments. At the same time, ensure that the tension of all warp yarns is uniform, which is very important to maintain the accuracy of the hook cycle mode. Adjust the size of the shed according to the thickness of the weft yarn to ensure that the weft yarn can pass through smoothly. Through the above steps, it can be ensured that the warp yarns are accurately woven according to the hook cycle mode of 1313 24245757 6868, thereby forming the required twill pattern.
[0040] Ribbon dyeing and shaping includes
[0041] Preparation of blank tape: sort the blank tape, remove impurities, and ensure that the blank tape is clean and flat; Preparation for dyeing: select appropriate dyes and auxiliaries and prepare dyeing solution according to customer requirements; Dyeing: put the blank tape into the dyeing vat and heat it to the specified temperature to allow the dye to fully penetrate into the tape fiber. The pH value, temperature and time of the dyeing solution should be controlled during the dyeing process; Fixation: after dyeing, the tape is fixed to improve color fastness; Washing: wash the fixed tape to remove floating color and auxiliaries; Drying: dry the washed tape to a certain degree of dryness; Forming: high-temperature shaping of the dried tape to give it good dimensional stability and appearance.
[0042] Ribbon printing includes
[0043] Design: Design printing patterns and fonts according to customer needs; Plate making: Make the designed patterns and fonts into printing plates; Printing preparation: Select suitable inks and additives, and configure printing inks; Printing: Fix the ribbon on the printing press, adjust the position of the printing plate and the ribbon, and print; Drying: Dry the printed ribbon to make the ink firmly adhere to the ribbon surface.
[0044] Webbing cutting includes
[0045] Cutting preparation: adjust the blade angle and speed of the cutting machine according to customer needs; place the ribbon: place the ribbon neatly on the conveyor belt of the cutting machine; cut: start the cutting machine and cut the ribbon; deburring: deburr the cut ribbon to ensure a smooth cutting surface; inspection: perform quality inspection on the cut ribbon to ensure accurate cutting size and no burrs.
[0046] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
[0047] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A wear-resistant and non-slip webbing, comprising a left spiral lock edge circuit (1), a right spiral lock edge circuit (2), a high-strength fiber colored yarn (3), a warp yarn (4), and a weft yarn (5), characterized in that: The wear-resistant and non-slip webbing is divided into two side yarn areas and a stitching area. The two side yarn areas are divided into a left spiral lock edge line (1) and a right spiral lock edge line (2). The left spiral lock edge line (1) and the right spiral lock edge line (2) are both woven from fourteen side warp yarns, wherein three groups of high-strength core wrapping are arranged in the core layer, four groups of high-strength fiber colored yarns (3) are arranged in the stitching area, the warp yarns (4) are one hundred and twenty groups in total, and the weft yarns (5) are one group, and the weft yarns run through the entire webbing process.
2. A process for preparing a wear-resistant and non-slip webbing, comprising webbing weaving, webbing dyeing and shaping, webbing printing and webbing cutting, characterized in that: The weaving of the ribbon includes spiral lock-edging on both sides of the ribbon together with multiple groups of core-wrapping, the middle warp yarn weaving adopts twill weaving, the warp yarns are staggered up and down to clamp the two ends of the weft yarns, and the weft yarns are tightened to prevent loosening and reinforce the units. The stitching setting method of the ribbon is to set a stitching line for every 8 warp yarns starting from 14 edge yarns, and the hooking method of the warp yarn is a cyclic mode of 1313 2424 5757 6868.
3. The process for preparing a wear-resistant and non-slip webbing according to claim 2, characterized in that: The left-side lock-edge line includes installing the warp yarn on a weaving machine, a total of 120 groups, adjusting the weaving machine to ensure that the weft yarn can run through the entire weaving process, using 14 side warp yarns to start weaving the left-side lock-edge line, wherein one side warp yarn is passed around the needle mesh, a new coil is pulled out, and the new coil is passed through the middle of the previous coil to form a lock edge, and the above steps are repeated to gradually form a spiral shape, and a total of 14 times are performed to complete a circle. When the desired length is woven, the thread end is passed through the last coil, tightened and fixed to end the lock edge. During the weaving process, 3 groups of high-strength core-spun yarns are embedded in the core layer and woven together with the side warp yarns to complete the weaving of the left-side lock edge line.
4. The process for preparing a wear-resistant and non-slip webbing according to claim 2, characterized in that: The right side lock edge circuit includes using another 14 side warp yarns to start weaving the right side lock edge circuit. Similarly, during the weaving process, another 3 groups of high-strength core-spun yarns are embedded in the core layer and woven together with the side warp yarns to maintain the symmetry and stability of the spiral lock edge circuit.
5. The process for preparing a wear-resistant and non-slip webbing according to claim 2, characterized in that: The intermediate warp yarn weaving includes setting the hook method of the weaving machine. After completing the lock edge, determine the direction of the twill, then introduce the weft yarn, and start twill weaving. During twill weaving, the warp yarn is staggered back and forth above and below the weft yarn to form a diagonal pattern. According to the hook method cycle, each time the weft yarn passes through, ensure that the two ends of the weft yarn are tightened by the weft yarn to play a role in reinforcing the units. Starting from 14 edge yarns, a stitch is set every 8 warp yarns to fix the weaving edge and enhance the structure.
6. The process for preparing a wear-resistant and non-slip webbing according to claim 5, characterized in that: The reinforcement measures include preparing a weft yarn tension controller, which is used to apply additional tension during the weaving process. When the weft yarn passes through the warp yarn to form a new twill unit, pay attention to the two ends of the weft yarn. At the starting end of the weft yarn, use the weft yarn tension controller to gently tighten the weft yarn to ensure that the weft yarn fits tightly on the warp yarn. At the ending end of the weft yarn, repeat the same reinforcement steps to ensure that the weft yarn is also tightened after passing through the last group of warp yarns. Repeat the above reinforcement steps at the starting and ending ends of each twill unit until the entire weaving process is completed.
7. The process for preparing a wear-resistant and non-slip webbing according to claim 2, characterized in that: The crocheting of the warp yarns includes that all the warp yarns have been correctly passed through the loom, and the warp yarns should be arranged according to the crocheting cycle pattern, that is, each warp yarn corresponds to a number, and is ready to start crocheting according to the pattern of 1313 2424 5757 6868.
8. The process for preparing a wear-resistant and non-slip webbing according to claim 6, characterized in that: The first round of hooking method: hook the 1st and 3rd warp yarns, pass the weft yarn through the shed formed by the two warp yarns, and ensure that the weft yarn is straight in the shed without kinks; the second round of hooking method: hook the 2nd and 4th warp yarns, pass the weft yarn through the shed formed by the two warp yarns, and check again whether the weft yarn is straight; the third round of hooking method: hook the 5th and 7th warp yarns, pass the weft yarn through the shed formed by the two warp yarns; the fourth round of hooking method: hook the 6th and 8th warp yarns, pass the weft yarn through the shed formed by the two warp yarns. After completing one round of hooking method, return to step 1 and repeat the hooking cycle mode of 1313 2424 5757 6868. Each cycle will form a twill weave pattern.