Radial deep groove machining cutter plate for vertical lathe

By designing a radial deep groove machining tool plate for vertical trucks that enhance rigidity, the problem of tool vibration when vertical trucks turn deep grooves is solved, the groove cutting accuracy and processing depth range are improved, and the requirements for deep groove processing are met.

CN119501124APending Publication Date: 2025-02-25CHINA ERZHONG GRP DEYANG HEAVY IND
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Patent Information

Application Number
CN202411702601.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

When turning deep grooves on the vertical train, the tool is prone to vibrating, resulting in low groove cutting accuracy and difficult to meet the requirements of deep groove processing.

Method used

A radial deep groove machining knife plate for vertical vehicles is designed, including square plates, cutting heads and external components. The square plate is equipped with oblique cutouts and long cutouts to enhance rigidity and passes through the external components and the knife crown of the machine tool. Connect and improve processing rigidity.

Benefits of technology

By enhancing the rigidity of the blade plate, the tool vibration is reduced, the groove cutting accuracy is improved, the processing depth range is expanded, the requirements for deep groove processing are met, and the materials and quality of the blade plate are reduced.

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Abstract

The invention relates to a radial deep groove machining cutting board for a vertical lathe, belongs to the technical field of cutting tools for machine tools, and solves the technical problem that when a deep groove is turned by the vertical lathe, a tool is easy to vibrate, so that the precision of the turned groove is low. The cutting board comprises a square board, one end of the square board in the length direction is a front end, and the other end of the square board is a rear end; a mounting position is arranged at the front end of the square plate, and the tool bit is mounted at the mounting position; the external connection component is fixedly connected to the square plate and located at the position close to the rear end of the square plate, and the external connection component is used for being connected with a cutter crown; the square plate is provided with an oblique notch and a long-strip notch which are used for enhancing rigidity, the oblique notch is located close to the front end of the square plate, the long-strip notch extends to the middle of the square plate from the front end of the square plate, and the oblique notch and the long-strip notch are located on the two sides of the installation position respectively. Through the structure, the cutting board is suitable for cutting a deep groove in the radial direction of a part, vibration generated by the cutting head and the cutting board is smaller in the cutting process, and therefore the precision of the machined cutting groove is higher.
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Description

Technical Field

[0001] The invention belongs to the technical field of cutting tools for machine tools, and in particular relates to a radial deep groove machining blade for vertical lathe. Background Art

[0002] At present, vertical lathes mostly use precision planers and fish belly cutters (plates) to cut radial grooves on the outer circle of workpieces, and can process radial grooves on the outer circle of workpieces with a depth of 100-200mm. When it comes to deep grooves with a depth of more than 200mm along the radial direction of the workpiece, affected by the vertical lathe slide and tool rigidity, the deeper the groove on the outer circle, the longer the tool bar extends, and the poorer the machining rigidity of the entire machine tool. During the machining process, the tool is prone to vibrate, resulting in tool breakage, damage to the tool, or vibration marks on the workpiece surface, making it difficult to meet the grooving requirements. Therefore, it is necessary to increase the machining rigidity and machining depth range of vertical lathes when turning deep grooves to overcome the above-mentioned machining difficulties. Summary of the invention

[0003] The invention provides a radial deep groove machining blade for a vertical lathe, which is used to solve the technical problem that when the vertical lathe is turning deep grooves, the tool is prone to vibrate, resulting in low groove cutting accuracy.

[0004] The present invention is implemented by the following technical solution: A radial deep groove processing blade for a vertical lathe, comprising:

[0005] A square plate, wherein one end of the square plate in the length direction is a front end, and the other end is a rear end;

[0006] A cutter head is provided with a mounting position at the front end of the square plate, and the cutter head is mounted at the mounting position;

[0007] An external component, fixedly connected to the square plate and located near the rear end of the square plate, the external component is used to connect with the tool crown of the machine tool;

[0008] The square plate is provided with an oblique cut and a long cut for enhancing rigidity, the oblique cut is located near the front end of the square plate, the long cut extends from the front end of the square plate to the middle of the square plate, and the oblique cut and the long cut are respectively located on both sides of the installation position.

[0009] Furthermore, in order to better implement the present invention, a beveled surface connected to the outer wall of the square plate is provided at the end of the long cut.

[0010] Further, in order to better implement the present invention, the installation position is a mounting groove opened on a side surface of the square plate and passing through the front end of the square plate, and the cutter head is installed in the mounting groove;

[0011] It also includes a locking piece, which is used to lock the cutter head in the mounting groove.

[0012] Further, in order to better implement the present invention, the locking member is a locking bolt;

[0013] A first screw hole communicating with the mounting groove is provided on the side wall of the long cutout, and the locking bolt is screwed into the first screw hole;

[0014] When locking, the locking bolt presses against the cutter head located in the mounting groove.

[0015] Furthermore, in order to better implement the present invention, the length direction of the installation groove is in the same direction as the square plate;

[0016] There are multiple first screw holes, and the multiple first screw holes are evenly distributed along the length direction of the installation slot. A locking bolt is screwed into each of the first screw holes.

[0017] Furthermore, in order to better implement the present invention, a mounting position is provided on both side surfaces of the square plate, the two mounting positions are symmetrically arranged, and the two mounting positions are respectively used to install different tool heads.

[0018] Furthermore, in order to better implement the present invention, the external component includes:

[0019] A connecting column is fixedly connected to the square plate, and the connecting column is perpendicular to the plate surface of the square plate. A threaded through hole is opened on the connecting column, and a connecting bolt is screwed into the threaded through hole. The connecting bolt is screwed to the knife crown.

[0020] Furthermore, in order to better implement the present invention, the external component also includes:

[0021] An auxiliary column, fixedly connected to the square plate, wherein the auxiliary column is perpendicular to the plate surface of the square plate;

[0022] A first notch and a second notch are respectively formed in the middle of two opposite outer walls of the knife crown, a second screw hole is formed in the side wall of the first notch, the connecting column is placed in the first notch, the connecting bolt and the second bolt are screwed to the second screw hole, and the auxiliary column is placed in the second notch;

[0023] The outer wall of the connecting column is in contact with the side wall of the first notch, and the outer wall of the auxiliary column is in contact with the side wall of the second notch.

[0024] Furthermore, in order to better implement the present invention, an intermediate column is fixedly provided between the connecting column and the auxiliary column, and the intermediate column is parallel to the plate surface of the square plate;

[0025] A third notch connecting the first notch and the second notch is also formed on the outer wall of the knife crown. The middle column is placed in the third notch, and the outer wall of the middle column is in contact with the side wall of the third notch.

[0026] Furthermore, in order to better realize the present invention, a square groove is opened on one side of the square plate, the square groove passes through the rear end and one side outer wall of the square plate, the connecting column, the auxiliary column and the intermediate column are all fixedly connected to the bottom of the square groove, and the outer wall of the auxiliary column is connected to one side wall of the square groove;

[0027] The knife crown is inserted into the square groove and abuts against the groove bottom and groove wall of the square groove.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] The radial deep groove processing tool plate for a vertical lathe provided by the present invention comprises a square plate, a tool head and an external component. The two ends of the square plate in the length direction are respectively a front end and a rear end. A mounting position is provided at the front end of the square plate, the tool head is mounted at the mounting position, and the external component is fixedly connected to the square plate and is located near the rear end of the square plate. The external component is used to be connected to a tool crown on a machine tool.

[0030] When in use, the machine tool drives the square plate to move through the knife crown, and then drives the cutter head through the square plate. When cutting radial deep grooves, the square plate can be inserted into the groove, so that the cutter head can be extended radially to a deeper position in the workpiece, so that the cutting depth is deeper. The square plate is provided with an oblique cut and a long cut, the oblique cut is located near the front end of the square plate, the long cut extends from the front end of the square plate to the middle of the square plate, and the oblique cut and the long cut are respectively located on both sides of the installation position, so that the front end of the square plate is more convenient to extend into the cut groove, and the setting of the oblique cut and the long cut makes the width of the square plate behind the cutter head wider, and the oblique cut and the long cut can also release part of the stress inside the square plate during the cutting process, thereby improving the strength of the square plate, enhancing the rigidity of the square plate, effectively resisting the deformation of the cutter plate caused by the cutting force, reducing the vibration of the cutter head and the square plate during the cutting process, and the oblique cut and the long cut can also make the cutter plate use less material and lighter. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0032] Figure 1It is a schematic structural diagram of the connection between a radial deep groove machining blade and a blade crown for a vertical lathe provided by an embodiment of the present invention;

[0033] Figure 2 yes Figure 1 An exploded view of the structure shown;

[0034] Figure 3 It is a schematic structural diagram of a radial deep groove machining blade for a vertical lathe provided in an embodiment of the present invention when a blade head is not assembled;

[0035] Figure 4 yes Figure 3 Another view of the structure shown.

[0036] In the figure:

[0037] 100-square plate, 110-bevel cut, 120-long strip cut, 121-bevel surface, 130-installation groove, 140-first screw hole, 150-square groove, 200-cutter head, 300-external component, 310-connecting column, 311-threaded through hole, 320-auxiliary column, 330-intermediate column, 400-cutter crown, 500-locking bolt, 600-connecting bolt. DETAILED DESCRIPTION

[0038] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

[0039] Example:

[0040] like Figure 1-Figure 4 As shown, the radial deep groove machining blade for vertical lathe provided in this embodiment includes a square plate 100, a blade head 200 and an external component 300, wherein:

[0041] The square plate 100 is a rectangular steel plate or iron plate, and its shape is specifically a rectangle, with a length direction and a width direction. The two ends of the square plate 100 in the length direction are defined as the front end and the rear end respectively. A mounting position is provided at the front end of the square plate 100, and the cutter head 200 is installed at the mounting position. The external component 300 is fixedly connected to the square plate 100 and is located near the rear end of the square plate 100. The external component 300 is used to connect with the cutter crown 400 on the machine tool.

[0042] When in use, the machine tool drives the square plate 100 to move through the tool crown 400, and then drives the cutter head 200 to move through the square plate 100. When cutting radial deep grooves, the square plate 100 can extend into the cutting groove, so that the cutter head 200 can extend radially to a deeper position in the workpiece, thereby making the cutting depth deeper, specifically reaching a cutting depth of 600 mm.

[0043] The square plate 100 is provided with an oblique cut 110 and a long cut 120. The oblique cut 110 is located near the front end of the square plate 100, and the long cut 120 extends from the front end of the square plate 100 to the middle of the square plate 100, and the oblique cut 110 and the long cut 120 are respectively located on both sides of the installation position. In this way, the front end of the square plate 100 is more convenient to extend into the cut groove, and the arrangement of the oblique cut 110 and the long cut 120 makes the width of the square plate 100 located behind the cutter head 200 wider, and the oblique cut 110 and the long cut 120 can also release part of the stress inside the square plate 100 during the cutting process, thereby improving the strength of the square plate 100, enhancing the rigidity of the square plate 100, effectively resisting the deformation of the cutter plate caused by the cutting force, reducing the vibration of the cutter head 200 and the square plate 100 during the cutting process, so that the quality of the cut groove obtained by cutting is less. Moreover, the oblique cut 110 and the strip cut 120 can also make the blade material less and lighter. In addition, the strip cut 120 can also be used to discharge the iron chips in the cutting process.

[0044] Optionally, a beveled surface 121 connected to the outer wall of the square plate 100 is provided at the end of the long cut 120, and the beveled surface 121 can further enhance the structural strength and rigidity of the square plate 100, thereby reducing the vibration of the blade during the cutting process. Of course, the end of the long cut 120 can also be a vertical surface perpendicular to the outer wall of the square plate 100.

[0045] An optional implementation of this embodiment is as follows: the above-mentioned installation position is a mounting groove 130 opened on a side plate surface of the square plate 100, the mounting groove 130 passes through the front end of the square plate 100, and the end groove wall of the mounting groove 130 is an arc wall body, and the above-mentioned cutter head 200 is installed in the mounting groove 130. The setting of the mounting groove 130 can further release the internal stress of the square plate 100 during the cutting process and reduce the probability of deformation of the square plate 100 during the cutting process. In order to lock the cutter head 200 in the mounting groove 130, the cutter plate provided in this embodiment also includes a locking member, which is used to lock the cutter head 200 in the mounting groove 130.

[0046] Optionally, the locking member is a locking bolt 500, and a first screw hole 140 communicating with the mounting groove 130 is provided on the side wall of the long cutout 120, and the locking bolt 500 is screwed into the first screw hole 140. When locking, the locking bolt 500 presses against the cutter head 200 located in the mounting groove 130. When installing, first install the cutter head 200 in the mounting groove 130, then screw the locking bolt 500 into the first screw hole 140, and turn the locking bolt 500 so that the locking bolt 500 presses against the cutter head 200 in the mounting groove 130. Since the first screw hole 140 is provided on the side wall of the long cutout 120, it is also helpful to reduce the length of the locking bolt 500.

[0047] In order to make the cutter head 200 more firmly installed in the above-mentioned installation groove 130, in this embodiment, the number of the above-mentioned first screw holes 140 is multiple, and the above-mentioned installation groove 130 extends from the front end of the square plate 100 to the front middle part of the square plate 100, and the length direction of the installation groove 130 is in the same direction as the above-mentioned square plate 100. The multiple first screw holes 140 are evenly distributed along the length direction of the installation groove 130, which is beneficial. The number of the first screw holes 140 is 3 or 4 or 5, and a locking bolt 500 is screwed in each first screw hole 140. In this way, the cutter head 200 is tightened in the above-mentioned installation groove 130 by multiple locking bolts 500, so that the cutter head 200 can be more firmly placed in the installation groove 130.

[0048] More preferably, in this embodiment, one of the above-mentioned mounting positions is provided on both side surfaces of the square plate 100, and the two mounting positions are symmetrically arranged. Correspondingly, the above-mentioned first screw holes 140 and locking bolts 500 are also provided with two groups, and the two mounting positions are respectively used to install different cutter heads 200. In this way, when two cutter heads 200 are installed on the square plate 100 at the same time, the two cutter heads 200 can cut the groove walls on both sides of the groove respectively. In the specific use process, the user can choose to install the cutter head 200 at a mounting position on a certain side according to the situation, or install the cutter head 200 at both mounting positions.

[0049] An optional implementation of this embodiment is as follows: the external component 300 in this embodiment includes a connecting column 310, which is welded and fixed to the square plate 100 or integrally formed, and the connecting column 310 is perpendicular to the plate surface of the square plate 100, and a threaded through hole 311 is provided on the connecting column 310, and a connecting bolt 600 is screwed into the threaded through hole 311, and a second screw hole is provided on the outer wall of the knife crown 400 of the machine tool, and the above-mentioned connecting bolt 600 is also screwed into the second screw hole, so that the connecting column 310 is connected to the knife crown 400 of the machine tool, and then the entire knife plate is connected to the knife crown 400 of the machine tool. It should be noted that in order to ensure that the cutting plane passes through the rotation center of the machine tool during turning, the upper plane of the above-mentioned mounting groove 130 (the upper plane is flush with the cutting plane of the cutter head 200) needs to be coplanar with the X-axis of the machine tool and pass through the rotation center of the machine tool.

[0050] More preferably, the external component 300 also includes an auxiliary column 320, which is fixed to the square plate 100 and is located on the same side of the square plate 100 as the connecting column 310, the auxiliary column 320 is perpendicular to the plate surface of the square plate 100, and a first notch and a second notch are respectively opened in the middle of the two opposite outer walls of the above-mentioned knife crown 400, the above-mentioned second screw hole is opened on the side wall of the first notch, the above-mentioned connecting column 310 is placed in the above-mentioned first notch, and the auxiliary column 320 is placed in the second notch, and the outer wall of the connecting column 310 is in contact with the side wall of the first notch, and the outer wall of the auxiliary column 320 is in contact with the side wall of the second notch. In this way, the external component 300 and the knife crown 400 are connected more closely, thereby enhancing the installation and fixing rigidity of the knife plate on the knife crown 400, further expanding the contact area between the knife crown 400 and the external component 300, and thereby reducing the vibration of the knife head 200 and the knife plate during the cutting process.

[0051] In order to further increase the connection rigidity between the external component 300 and the blade crown 400, optionally, in the present embodiment, the external component 300 further includes an intermediate column 330 connected between the connecting column 310 and the auxiliary column 320, and the intermediate column 330 is parallel to the plate surface of the square plate 100. A third notch connecting the first notch and the second notch is further provided on the outer wall of the blade crown 400. The intermediate column 330 is placed in the third notch, and the outer wall of the intermediate column 330 is in contact with the side wall of the third notch. In this way, the contact area between the blade crown 400 and the external component 300 can be further expanded, thereby reducing the vibration of the cutter head 200 and the blade during the cutting process.

[0052] In order to further increase the connection rigidity between the external component 300 and the blade crown 400, optionally, in the present embodiment, a square groove 150 is opened on one side plate surface of the blade plate, and the square groove 150 is adapted to the above-mentioned blade crown 400. The square groove 150 passes through the rear end and one side outer wall of the above-mentioned square plate 100. The above-mentioned connecting column 310, auxiliary column 320 and intermediate column 330 are all fixedly connected to the bottom of the square groove 150, and the outer wall of the auxiliary column 320 is connected to one side groove wall of the square groove 150. The above-mentioned blade crown 400 is inserted into the above-mentioned square groove 150 and is attached to the bottom and groove wall of the square groove 150. In this way, the contact area between the blade crown 400 and the external component 300 can be further expanded, thereby reducing the vibration of the blade head 200 and the blade plate during the cutting process.

[0053] By providing the connection column 310, the auxiliary column 320, the intermediate column 330 and the square groove 150, the blade plate can be more stably mounted on the blade crown 400, and the contact area with the blade crown 400 is larger, which is more conducive to enhancing the installation rigidity of the blade plate on the blade crown 400 and reducing the vibration of the cutter head 200 and the blade plate during the cutting process. In order to further enhance the connection rigidity between the blade crown 400 and the external component 300, in this embodiment, a threaded through hole is provided on the side wall of the blade crown 400, and a clamping bolt is screwed into the threaded through hole 400, and the clamping bolt is clamped on the outer wall of the external component 300.

[0054] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope of the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A radial deep groove machining blade for a vertical lathe, characterized in that: include: A square plate (100), wherein one end of the square plate (100) in the length direction thereof is a front end, and the other end is a rear end; A cutter head (200), wherein a mounting position is provided at the front end of the square plate (100), and the cutter head (200) is mounted at the mounting position; An external component (300) is fixedly connected to the square plate (100) and is located near the rear end of the square plate (100), and the external component (300) is used to connect to a knife crown (400) of a machine tool; The square plate (100) is provided with an oblique cut (110) and a long cut (120) for enhancing rigidity, the oblique cut (110) being located close to the front end of the square plate (100), the long cut (120) extending from the front end of the square plate (100) to the middle of the square plate (100), and the oblique cut (110) and the long cut (120) being located on both sides of the installation position, respectively.

2. The radial deep groove machining blade for vertical lathe according to claim 1, characterized in that: A beveled surface (121) connected to the outer wall of the square plate (100) is provided at the end of the long cut (120).

3. The radial deep groove machining blade for vertical lathe according to claim 1, characterized in that: The installation position is an installation groove (130) provided on a side plate surface of the square plate (100) and penetrating the front end of the square plate (100), and the cutter head (200) is installed in the installation groove (130); It also includes a locking piece, which is used to lock the cutter head (200) in the installation groove (130).

4. The radial deep groove machining blade for vertical lathe according to claim 3, characterized in that: The locking member is a locking bolt (500); A first screw hole (140) connected to the mounting groove (130) is provided on the side wall of the long cutout (120), and the locking bolt (500) is screwed into the first screw hole (140); When locking, the locking bolt (500) presses against the cutter head (200) located in the mounting groove (130).

5. The radial deep groove machining blade for vertical lathe according to claim 4, characterized in that: The length direction of the installation groove (130) is in the same direction as the square plate (100); There are a plurality of the first screw holes (140), and the plurality of the first screw holes (140) are evenly distributed along the length direction of the installation slot (130), and a locking bolt (500) is screwed into each of the first screw holes (140).

6. The radial deep groove machining blade for vertical lathe according to claim 5, characterized in that: A mounting position is provided on both side surfaces of the square plate (100), the two mounting positions are symmetrically arranged, and the two mounting positions are respectively used to install different cutter heads (200).

7. The radial deep groove machining blade for vertical lathe according to any one of claims 1 to 6, characterized in that: The external component (300) comprises: A connecting column (310) is fixedly connected to the square plate (100), and the connecting column (310) is perpendicular to the plate surface of the square plate (100). A threaded through hole (311) is opened on the connecting column (310), and a connecting bolt (600) is screwed into the threaded through hole (311), and the connecting bolt (600) is screwed to the knife crown (400).

8. The radial deep groove machining blade for vertical lathe according to claim 7, characterized in that: The external component (300) further includes: An auxiliary column (320) is fixedly connected to the square plate (100), and the auxiliary column (320) is perpendicular to the plate surface of the square plate (100); A first notch and a second notch are respectively provided in the middle of two opposite outer walls of the knife crown (400), a second screw hole is provided on the side wall of the first notch, the connecting column (310) is placed in the first notch, the connecting bolt (600) is screwed to the second screw hole, and the auxiliary column (320) is placed in the second notch; The outer wall of the connecting column (310) is in contact with the side wall of the first notch, and the outer wall of the auxiliary column (320) is in contact with the side wall of the second notch.

9. The radial deep groove machining blade for vertical lathe according to claim 8, characterized in that: An intermediate column (330) is also fixedly disposed between the connecting column (310) and the auxiliary column (320), and the intermediate column (330) is parallel to the plate surface of the square plate (100); A third notch connecting the first notch and the second notch is also provided on the outer wall of the knife crown (400), the middle column (330) is placed in the third notch, and the outer wall of the middle column (330) is in contact with the side wall of the third notch.

10. The radial deep groove machining blade for vertical lathe according to claim 9, characterized in that: A square groove (150) is provided on one side of the square plate (100), the square groove (150) passes through the rear end and one side outer wall of the square plate (100), the connecting column (310), the auxiliary column (320) and the intermediate column (330) are all fixedly connected to the bottom of the square groove (150), and the outer wall of the auxiliary column (320) is connected to one side wall of the square groove (150); The knife crown (400) is inserted into the square groove (150) and is in contact with the groove bottom and groove wall of the square groove (150).

Citation Information

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